MODELS M1104 M1105 M1106 HEAVY-DUTY BENCH GRINDERS M1106 M1105 M1104 OWNER'S MANUAL Phone: 360-734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © APRIL, 2006 BY WOODSTOCK INTERNATIONAL, INC. #8120CR WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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SAFETY............................................................................................................3 Standard Safety Instructions ............................................................................. 3 Additional Safety Instructions for Grinders ............................................................ 5 OPERATIONS ................................................................................................... 11 General .........................................................
INTRODUCTION M1104, M1105, M1106 Heavy-Duty Bench Grinder INTRODUCTION Woodstock Technical Support Your new SHOP FOX® Bench Grinder has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction.
M1104, M1105, M1106 Heavy-Duty Bench Grinder SAFETY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
M1104, M1105, M1106 Heavy-Duty Bench Grinder 12. DO NOT FORCE TOOL. The machine will do a safer and better job at the rate for which it was designed. SAFETY 13. USE CORRECT TOOL. Do not force machine or attachment to do a job for which it was not designed. 14. WEAR PROPER APPAREL. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts. 15. REMOVE ADJUSTING KEYS, RAGS, AND TOOLS.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Additional Safety Instructions for Grinders USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results. 1. EYE PROTECTION.
M1104, M1105, M1106 Heavy-Duty Bench Grinder ELECTRICAL SAFETY 110V Operation Your bench grinder needs a 110 volt power supply. When choosing a power supply outlet for the Model M1104 and M1105 bench grinder, use a circuit that is protected with a 15 amp circuit breaker or fuse. For the Model M1106, use a circuit that is protected with a 20 amp circuit breaker or fuse.
M1104, M1105, M1106 Heavy-Duty Bench Grinder SET UP Unpacking Your SHOP FOX® Bench Grinder has been carefully packaged for safe transporting. If you notice the machine has been damaged, please contact your authorized SHOP FOX® dealer immediately. NOTICE If ordering replacement parts, refer to the parts list and diagram in the back of the manual. Inventory E A The following is a description of the main components shipped with your bench grinder.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Shop Preparation • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for other machinery when establishing a location for your new machine. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Tool Rest and Eye Shield The tool rest supports the workpiece during grinding. Certain types of grinding may require jigs or accessories to assure the proper angle of the workpiece against the wheel. The eye shield must be installed and positioned between the grinding wheel and your face during grinding. The eye shield is NOT a substitute for safety glasses or a safety face shield. You must wear ANSI approved face and eye protection.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Test Run Once your machine is mounted and assembled, you should perform a test run to make sure it works properly. To perform a test run, do these steps: 1. Make sure all tools are removed from the grinder area. 2. Make sure the switch is in the OFF position. 3. Plug the grinder into the power source. 4. Turn the grinder ON. Under normal conditions, the grinder will make a humming noise, with only minor vibration.
M1104, M1105, M1106 Heavy-Duty Bench Grinder OPERATIONS General Your bench grinder will allow you to perform many types of grinding and buffing operations. However, the following section is not a complete guide for every possible use. We strongly recommend that you read books, trade magazines, or seek formal training before attempting any grinding or buffing operations in which you are not confident with. Above all, your safety should come first.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Wheel Selection Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grinding recommendations when selecting a wheel for your project.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Changing Grinding Wheels Before installing any grinding wheel you must check the structural integrity by performing a “ring test.” Hang the wheel on a string, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. The wheel should have a ringing or harmonic type of sound. If the wheel responds with a dull thud it may indicate that the wheel has cracks.
M1104, M1105, M1106 Heavy-Duty Bench Grinder MAINTENANCE General Check for the following conditions and repair or replace when necessary: • • • • • Cracked or loose grinding wheel. Loose mounting bolts. Worn switch. Worn or damaged cords and plugs. Any other condition that could hamper the safe operation of this machine. Lubrication & Cleaning This grinder has sealed bearings that require no user lubrication. The grinding wheel should be inspected before every use.
M1104, M1105, M1106 Heavy-Duty Bench Grinder Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start; fuses or circuit breakers blow. 1. Open circuit in motor or loose connections. 2. Start capacitor is at fault. 3. Short circuit in motor or loose connections. 4.
M1104, M1105, M1106 Heavy-Duty Bench Grinder M1104 Electrical System ��������� ������ ������� �������������������������� ����������������������� ��������������������������� ������������������������ ����� �� ����� �� ����� �� ���� �� ������ �� �� �� �� ������������ �� ������ �� �� �� ������� ��� MAINTENANCE ������ ��������� Figure 9. M1104 Wiring.
M1104, M1105, M1106 Heavy-Duty Bench Grinder M1105 Electrical System ��������� ������ ������� ����� �������������������������� ����������������������� ��������������������������� ������������������������ �� ����� �� ����� �� ������ �� �� �� �� ������������ �� ������ �� �� �� ������� ��� ��������� ������� ������ ��������� MAINTENANCE Figure 10. M1105 Wiring.
M1104, M1105, M1106 Heavy-Duty Bench Grinder M1106 Electrical System ��������� ������ ������� ����� �������������������������� ����������������������� ��������������������������� ������������������������ �� �� ����� �� ���� �� ������ �� ��� �� ������������ ��������������� �� �� �� �� �� �� �� ������ �� �� MAINTENANCE �� ������� ��� Figure 11. M1106 Wiring.
M1104, M1105, M1106 Heavy-Duty Bench Grinder M1104, M1105, M1106 Parts Diagram �� �� � � �� � �� � �� �� � �� �� �� �� � �� �� �� � �� � �� �� �� �� �� �� �� � �� �� �� �� �� ��� � �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -19- PARTS ��
M1104, M1105, M1106 Heavy-Duty Bench Grinder REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 XM1104001 XM1105001 XM1106001 XPS06 XM1104003 XM1105003 XM1106003 XM1104004 XM1104005 XM1105005 XM1106005 XM1104006 XM1105006 XM1106006 XPSS07 XPW06 XPN05 XM1104010 XM1105010 XM1106010 XP6202 XP6204 XP6206 XM1104012 XM1105012 XM1106012 XM1104013 XM1105013 XM1106013 XM1104014 XM1105014 XM1106014 XPS22 XM1104016 XM1105016 XM1106016 XM1104017 XM1105017 XM1106017 XPS04 XM1104019 XM1105019 XM11060
M1104, M1105, M1106 Heavy-Duty Bench Grinder REF 50 PART�# 51 52 53 XM1104050 XM1105050 XM1106050 XM1104051 XPB51 XPS18 54 XPS04 XM1104054 DESCRIPTION REF EYESHIELD�(M1104) EYESHIELD�(M1105) EYESHIELD�(M1106) NUTPLATE HEX�BOLT�1/4-20�X�3/8 PHLP�HD�SCR�10-24�X�1/4 (M1104/M1105) PHLP�HD�SCR�1/4-20�X�1/2�(M1106) FEMALE�KNOB�1/4-20 55 56 57 59 60 PART�# XPS06 XPLW02 XPS04 XM1104059 XM1105059 XM1106059 XPW02M XPW06 DESCRIPTION PHLP�HD�SCR�10-24�X�3/8 LOCK�WASHER�1/4 PHLP�HD�SCR�1/4-20�X�1/2 DATA/WARN
Warranty Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ CUT ALONG DOTTED LINE The follo
FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O.