MODELS W1666, W1685 DUST COLLECTORS INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © 2000 BY WOODSTOCK INTERNATIONAL, INC. REVISED JANUARY 2006. #6941CR WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
SAFETY ELECTRICAL SETUP OPERATIONS INTRODUCTION ..................................................................................................4 Woodstock Technical Support ............................................................................ 4 About Your New Dust Collector .......................................................................... 4 W1666 Specifications ...................................................................................... 5 W1685 Specifications ..................
INTRODUCTION W1666, W1685 Dust Collectors INTRODUCTION Woodstock Technical Support We stand behind our machines! In the event that a defect is found, parts are missing, or questions arise about your machine, please contact Woodstock International Technical Support at (360)-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems, send out parts, or arrange warranty returns.
W1666 Specifications Motor ................................................. 2 HP, 12A, 220V, 3450 RPM, Single-Phase Impeller ........................................................................ 12" Radial Steel Fin Static Pressure .....................................................................12.8" (of water) Air Suction ................................................................................ 1550 CFM Lower Bag Capacity ............................................................... 5.
INTRODUCTION W1666, W1685 Dust Collectors Controls and Features B C A E D Dust collector controls and features. A. ON/OFF Lockout Switch w/Key—Allows you to lockout the dust collector to prevent unsupervised use. B. Dust Filtration Bag—Filters wood dust down to 30 microns from the collected air, and allows the dust to fall and collect in the lower dust storage bag. D. Inlet Y—Allows for single port suction or dual port suction. E. C. Dust Storage Bag—Stores 5.
W1666, W1685 Dust Collectors SAFETY Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
W1666, W1685 Dust Collectors SAFETY 12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Allergic reaction to wood dust. Be aware that certain woods may cause an allergic reaction in people and animals, especially when exposed to fine dust. Make sure you know what type of wood dust you will be exposed to and the possibility of an allergic reaction. Always wear an approved respirator when operating this machine. 14. Use the correct tool.
W1666, W1685 Dust Collectors Safety Instructions for Dust Collectors USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results. 1.
W1666, W1685 Dust Collectors SAFETY Avoiding Potential Injuries Figure 1. Wear a respirator when dust collector is in use and when using your machines. Figure 4. Never collect anything except wood dust. Figure 2. DO NOT remove impeller guard. Figure 5. Keep hands and loose objects away. Figure 3. Unplug machine when emptying bags. Figure 6. Wear a respirator when emptying bags.
W1666, W1685 Dust Collectors ELECTRICAL 110V Operation (W1685) The Model W1685 11/2 HP dust collector operates at 110 volts only, and draws up to 16 amps. ELECTRICAL Make sure that the power supply circuit this machine is connected to meets local and federal electrical code requirements. Seek assistance from a qualified electrician if you are unsure about electrical codes and wiring! 220V Operation (W1666) The Model W1666 2 HP dust collector operates at 220V only, and draws up to 12 amps.
W1666, W1685 Dust Collectors SETUP Inventory The following is a description of the main components carefully packaged with your SHOP FOX® Model W1666 and W1685 Dust Collectors. See Figure 8 and refer to the list below and inventory your shipment. If any part is missing, examine the packaging carefully to be sure parts are not among the packing materials. If the part is not found, find the part number in the back of this manual and contact Woodstock International, Inc.
W1666, W1685 Dust Collectors Casters and Motor For quiet and vibration-free operation, assemble your dust collector as outlined below. DO NOT modify this dust collector for any other purpose than what it is designed for. To install the casters and motor/impeller assembly, do these steps: 1. MAKE SURE THE DUST COLLECTOR MOTOR IS UNPLUGGED! 2. Install the four swivel casters to the base plate with the sixteen M6-1 X 12 Phillip head screws, washers, and nuts (see Figure 9).
W1666, W1685 Dust Collectors Outlet, Gasket, and Separator Supports The outlet directs the dust to the collector hat is supported by three separator support rods. Make sure that you do not overtighten the bolts or the threaded holes in the base can strip. To install the outlet and the separator supports, do these steps: 1. MAKE SURE THE DUST COLLECTOR MOTOR IS UNPLUGGED! 2. Place gasket on top of impeller housing body and place the outlet on the gasket (see Figure 12). SETUP 3.
W1666, W1685 Dust Collectors Separator and Transfer Hose Never bypass the dust collector or and duct the transfer hose outside without using dust collection bags, or move the separator to a remote location and use a longer transfer hose. Any modification can damage the dust collector motor and create an unsafe condition. To install the separator and transfer hose, do these steps: 1. The separator has three tabs with threaded holes along the bottom edge for mounting.
W1666, W1685 Dust Collectors Dust Bags and Inlet Y Two dust collection bags are included with your new SHOP FOX® Dust Collector. There is a top and a bottom bag. The top is distinguished by a SHOP FOX® logo. Both bags are secured with band clamps. For increased filtration, optional 0.3 micron dust collector bags are available through your dealer. To install the dust bags and the inlet Y, do these steps: 1.
W1666, W1685 Dust Collectors System Grounding Under some circumstances, static electricity can be generated in dust collection systems and can collect on the plastic ducting surfaces. If this static electricity is discharged through a spark, there is a potential for the dust and oxygen in the ducting to ignite. Therefore, your dust collection system must be grounded one of three ways. • • First, the ground is achieved by means of using metal ducting throughout the system.
W1666, W1685 Dust Collectors Test Run Once assembly is complete and adjustments are done to your satisfaction, you are ready to test run the machine. To test run the dust collector, do these steps: 1. Make sure the paddle switch is pushed in the down or OFF position. 2. Make sure all the dust collection ducting and fasteners are tight, and that no parts or tools will get sucked into the dust collection intake. 3. Plug in the power cord. 4.
W1666, W1685 Dust Collectors OPERATIONS General Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
W1666, W1685 Dust Collectors MAINTENANCE General Make a habit of inspecting your dust collector each time you use it to ensure optimum performance. Check for the following conditions and repair or replace when necessary: • • • • Worn or damaged switch, switch-safety key, electrical cords and plugs. Loose mounting bolts, loud rubbing, vibration or tapping noises coming from motor or impeller housing. Clogged, frayed, or leaking dust collection bags. Any other condition that can cause an unsafe condition.
W1666, W1685 Dust Collectors Troubleshooting This section covers the most common dust collector problems. DO NOT make any adjustments until the dust collector is unplugged and moving parts have come to a complete stop. SYMPTOM Motor will not start, or it growls on start up. POSSIBLE CAUSE CORRECTIVE ACTION 1. Power supply fuse or circuit breaker has tripped. 2. Toggle switch is broken inside. 3. Start capacitor is at fault. 4. Motor fan cover is dented, stopping the fan from being able to spin. 5.
W1666, W1685 Dust Collectors Wiring Diagram (W1666 and W1685) W1685 110V Motor Connection Ground Hot Neutral 110V Power Supply Toggle Switch Motor Capacitor MAINTENANCE Hot W1666 220V Motor Connection Ground Hot 220V Power Supply Toggle Switch Motor Capacitor -22-
W1666, W1685 Dust Collectors Parts Diagram (W1666 and W1685) ��������������������������� �������������������������� ��������������������������� �� ���� ��� �� �� �� �� ��� �� �� ���� �� �� � �� �� ������������������������������������������������� ��� �� ���� ��� �� �� ���� �� �� ��� ���� �� �� � �� �� �� �� � � ��� �� �� � � � �� �� �� �� � ��� � � ���� PARTS � ��� � �� �� �� �� �� ����� �� ��� �� �� �� �� �� ��� �� �� �� ����� ���� ��� ��� �
W1666, W1685 Dust Collectors REF PART # 1 2 3 4 5 6 7 8 8A 8A-1 8-1 8-2A 8-8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 26 23 26 X1666001 XPN03M X1666003 XPW01M X1666005 XPB03M REF DESCRIPTION CASTER HEX NUT M6-1.0 BASE PLATE FLAT WASHER 6 MOTOR BASE HEX BOLT M8-1.25 X 16 XPWRCRD220L POWER CORD 220V, LONG XPWRCRD220S POWER CORD 220V, SHORT X1666008A MOTOR 2 HP 220V XPC200A S. CAPACITOR 200MFD/250V XPC600 S. CAPACITOR 600MFD/125V X1666008-2A R.
W1666, W1685 Dust Collectors Accessories Below are some of the accessories that work well with this dust collector. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: (800)-840-8420 or at sales@shopfox.biz. Quick Disconnect (Model W1038) This is the perfect accessory for those who will use the dust collector for multiple machines.
W1666, W1685 Dust Collectors PARTS Notes -26-
W1666, W1685 Dust Collectors Notes PARTS -27-
W1666, W1685 Dust Collectors Warranty Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ CUT ALONG DOTTED LINE The follo
FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL, INC. P.O.
