MODEL W1796/W1797 2-GUN SPRAY SET W1797 W1796 OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JUNE, 2007 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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Model W1796/W1797 2-Gun Spray Set SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below.
Model W1796/W1797 2-Gun Spray Set Safety Instructions for Pneumatic Tools 10. USE PROPER AIR HOSE for the tool. Make sure your air hose is in good condition and is long enough to reach your work without stretching. 17. DISCONNECT TOOLS before servicing, changing accessories, or moving to another location. 11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended.
Model W1796/W1797 2-Gun Spray Set Additional Safety Instructions for Spray Guns 1. READ THIS MANUAL. This manual contains proper operating instructions for this spray gun. 2. READ MATERIAL LABELS and MATERIAL SAFETY DATA SHEETS (MSDS). Read and know all the instructions on the packaging label and the MSDS before opening the package. This information could save your life. 3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN SPRAYING OR WORKING AROUND FINISHING MATERIALS. 4. FIRE EXTINGUISHERS.
Model W1796/W1797 2-Gun Spray Set INTRODUCTION Woodstock Technical Support This tool has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
Model W1796/W1797 2-Gun Spray Set MACHINE SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz 2-GUN SPRAY SET W1796/W1797 MODEL W1796 W1797 CUP SIZE 100ml 600ml 100ml 600ml TYPE OF FEED GRAVITY GRAVITY GRAVITY GRAVITY FLUID TIP 0.8MM 1.4MM 0.8mm 1.4mm AIR CONSUMPTION 5 CFM 11 CFM 5 CFM 11 CFM 1.5-3.5 BAR 2.0-3.5 BAR 1.5-3.5 BAR 2.0-3.5 BAR 21-50 PSI 28.8-51 PSI 21-50 PSI 28.
Model W1796/W1797 2-Gun Spray Set SETUP Unpacking This tool has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1796/ W1797. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the tool or examine the packaging materials carefully.
Model W1796/W1797 2-Gun Spray Set Assembly 1. Controls Insert the filter into the gun body (see Figure 3). Atomizing Cap Fluid Control Pattern Control Regulator Control Trigger Air Flow Control Figure 4. Controls. 1. Fluid Control: Controls the volume of material that travels through the fluid tip. 2. Pattern Control: Adjusts the spray pattern from a round pattern to a wide fan. 3. Air Flow Control: Controls the fluid pressure inside the spray gun. 4.
Model W1796/W1797 2-Gun Spray Set OPERATIONS Spraying The Model W1796/W1797 HVLP spray gun set is designed to spray a wide variety of materials like lacquers, stains, primers, multi-component paints, clear coats, acrylics, epoxies etc. It is ideal for auto body and woodworking projects. EXPLOSION HAZARD! DO NOT smoke or have any source of flame or spark near spraying. Vapors will explode if ignited. To use your spray gun: 1.
Model W1796/W1797 2-Gun Spray Set 7. Adjust the fluid control knob to start with a low volume of material and keep the atomization as low as possible. You will need to use a combination of fluid control, inlet air pressure, air flow control and stroke speed to achieve the results you want. Spray so the material wets out nicely without running or sagging. 10. Begin spraying 2-3 inches before the work and continue to the end of the work.
Model W1796/W1797 2-Gun Spray Set Atomizing Cap and Fan Adjustments Rotating the pattern adjustment control in Figure 8 will give you a range between the two patterns in Figure 9. The atomizing cap needs to be adjusted for horizontal or vertical spraying patterns. Spraying in the wrong direction may lead to material build up on the atomizing cap horn. Many performance problems are caused by clogged atomizing holes on the atomizing cap horns (see Cleaning on Page 11).
Model W1796/W1797 2-Gun Spray Set CLEANING & LUBRICATION Cleaning 5. Unscrew the atomizing cap with your fingers and the fluid tip with the service wrench. The fully disassembled gun should look like Figure 10. Proper cleaning is the best way to ensure trouble free performance from your spray gun. If your gun is not thoroughly cleaned, damage and poor spraying will result. Problems caused by improper cleaning will not be covered by the warranty. Clean the spray gun immediately after each use. 6.
Model W1796/W1797 2-Gun Spray Set Lubrication Lubricate the following areas with spray gun lube after cleaning: A. B. C. D. E. F. A Atomizing Cap Threads Air Valve Packing Trigger Pin Air Flow Control Valve Pattern Control Fluid Control Knob F B C E D After each cleaning, apply a thin film of petroleum jelly to the needle spring before reassembling. Figure 11. Lubrication points.
Model W1796/W1797 2-Gun Spray Set Troubleshooting Symptom Possible Cause Possible Solution Fluttering or Spitting spray. 1. Dry or worn fluid tip seat permits air to seep into fluid passage. 2. Material level too low. 3. Fluid tip or strainer obstructed. 4. Dry needle packing. 1. Tighten fluid tip or replace seat with new one. 1. Atomizing cap holes are obstructed. 2. Build-up on top or bottom of fluid tip. 3. Build-up on atomizing cap is on needle seat. 1. Clear holes. 1.
Model W1796/W1797 2-Gun Spray Set Symptom Possible Cause Possible Solution Excessive overspray. 1. Fluid pressure too high. 2. Gun is too far from surface. 1. Reduce fluid pressure. 2. Keep gun at recommended distance. 3. Slow down and maintain consistent, even parallel stroke. 3. Spraying too fast. 1. Pattern adjustment screw is not seating properly. 2. Atomizing cap is loose. 1. Clean or replace. Runs and sags. 1. Damaged seal. 1. Replace damaged seals. Material leaks from cup. 1.
Model W1796/W1797 2-Gun Spray Set W1796 PARTS BREAKDOWN �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � � �� � �� � � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -15- �� �� �� �� �� �� �� �� �� �� ��
Model W1796/W1797 2-Gun Spray Set W1796 PARTS LIST REF PART�# DESCRIPTION REF PART�# DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 X1796001 X1796002 X1796003 X1796004 X1796005 X1796006 X1796007 X1796008 X1796009 X1796010 X1796011 X1796012 X1796013 X1796014 X1796
Model W1796/W1797 2-Gun Spray Set W1797 PARTS BREAKDOWN �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � � �� � �� � � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� �� -17- �� �� �� �� �� �� �� �� �� �� ��
Model W1796/W1797 2-Gun Spray Set W1797 PARTS LIST REF PART�# DESCRIPTION REF PART�# DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 X1796001 X1796002 X1796003 X1796004 X1796005 X1796006 X1796007 X1796008 X1796009 X1796010 X1796011 X1796012 X1796013 X1796014 X1796015 X1
WARRANTY AND RETURNS Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email __________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ CUT ALONG DOTTED LINE The follo
FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O.