International, Inc. Saw User Manual

ManualsBrandsWoodstock ManualsSawSTEELEX ST1000

#8302TR

Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in Taiwan

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Summary of content (52 pages)

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MODEL ST1000 14" BANDSAW OWNER'S MANUAL Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © MAY, 2006 BY WOODSTOCK INTERNATIONAL, INC. #8302TR WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
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Table of Contents MODEL ST1000 SPECIFICATIONS ........................ 2 MACHINE FEATURES ............................................. 3 SAFETY .................................................................. 4 Safety Instructions ....................................................... 4 POWER REQUIREMENTS ....................................... 6 Operation ........................................................................ 6 SETUP ....................................................................
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MODEL ST1000 SPECIFICATIONS Product Dimensions: Weight ..................................................................................................................................................................................................................... 154 lbs. Length/Width/Height ......................................................................................................................................................................27" x 26" x 671⁄4" Footprint (Length/Width) ....
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MACHINE FEATURES The instructions in this manual will be easier to understand if you become familiar with the location and names of the basic features of your new machine. Match up the feature list below with the letters in Figures 1 & 2 to identify the external bandsaw feature locations. A. Locking ON/OFF Switch: Makes the machine run or stop, and with the removable key, prevents others from using the bandsaw.
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SAFETY Zero Risk Does Not Exist As with any human activity, zero risk from using machinery does not exist and cannot be attained. Operating this machine, as well as any machine, can be dangerous or relatively safe depending on the condition of the machine and the operator's experience, common sense, working conditions, and use of personal protective equipment (e.g., safety glasses, respirators, etc). Understanding this manual reduces the risks from using this machine.
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Safety Instructions 7. MENTAL ALERTNESS. Operating this machine when not fully alert greatly increases the risk of accidental injury. Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted. 14. BLADE CONDITION. Dull or damaged blades require more effort to use, are difficult to control, and increase the risk of injury. Sharpen or replace blades when they become dull or damaged. 8. TRAINED/SUPERVISED OPERATORS ONLY.
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POWER REQUIREMENTS Operation Electrocution or fire could result if this machine is not grounded correctly or if your electrical configuration does not comply with local and state codes. Ensure compliance by checking with a qualified electrician! Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.
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SETUP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Unpacking The Model ST1000 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (360) 734-3482 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent.
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Inventory O After all the parts have been removed from the two boxes, you should have the following items: Main Inventory (Figure 4) Qty A. Body Assembly ............................................................ 1 B. Miter Gauge .................................................................. 1 C. Table ................................................................................ 1 D. Trunnion Support Bracket ....................................... 1 E. Motor with Pulley & Switch ..................
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Cleanup The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact.
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Assembling Stand Main Body Components and Hardware Needed: Qty Carriage Bolts M8-1.25 x 16 ............................................34 Hex Nuts M8-1.25 ...............................................................34 Base Plate ................................................................................ 1 Legs ........................................................................................... 4 Side Leg Braces .....................................................................
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Motor & Switch Components and Hardware Needed: Qty Motor ........................................................................................ 1 Switch ....................................................................................... 1 Cap Screws M8-1.25 x 25 ................................................... 2 Flat Washers 8mm ................................................................ 2 Lock Washers 8mm ..............................................................
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Installing Blade Guides To install the upper blade guide assembly: 1. Components and Hardware Needed: Qty Upper Guide Assembly ...................................................... 1 Lower Guide Assembly ...................................................... 1 Blade Guard ............................................................................ 1 Lower Guard ........................................................................... 1 Hex Bolts M6-1 x 20 ...............................................
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Table Components and Hardware Needed: Qty Trunnion Support Bracket................................................. 1 Table .......................................................................................... 1 Hex Bolts M8-1.25 x 30 ....................................................... 2 Lock Washers 8mm .............................................................. 2 Knobs M10-1.5 ...................................................................... 2 To install the table: 1.
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Installing Fence Components and Hardware Needed: Qty Fence Body ............................................................................. 1 Front Angled Rail .................................................................. 1 Front Square Rail .................................................................. 1 Rear Rail ................................................................................... 1 Hex Bolts M6-1 x 10 .............................................................
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Dust Collection DO NOT operate the Model ST1000 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. To connect a dust collection hose: Adjusting Positive Stop The positive stop allows the table to be reset 90˚ to the blade after tilting to the right. To set the positive stop: 1.
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Blade Tracking The blade tracking is primarily affected by the tilt of the upper wheel, also known as Center Tracking; and the alignment of both wheels, also known as Coplanar Tracking. (For Coplanar Tracking, see the Wheel Alignment instructions on Page 37.) Blade Centered on Peak of Crown Blade Centered on Wheel The wheels on the Model ST1000 were aligned at the factory, so Center Tracking is the only adjustment that needs to be performed when the saw is new.
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Test Run Tensioning Blade Once the assembly is complete and you have read through Safety section, test run the machine before continuing with the setup. A properly tensioned blade is essential for making accurate cuts and is a prerequisite before making many bandsaw adjustments. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then contact our Technical Support for further assistance. To tension the bandsaw blade: 1.
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Adjusting Support Bearings 5. Look at the face of the support bearing and rotate the blade guide assembly side-to-side, until the blade is perpendicular with the face of the support bearing as illustrated in Figure 23. The support bearings are positioned behind the blade and support the back of the blade during cutting operations.
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Adjusting Blade Guides Note: For a quick gauge, fold a dollar bill in half twice (four thicknesses of a dollar bill is approximately 0.016") and place it between the support bearing and the blade as shown in Figure 25. The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides are designed to be adjusted in two ways—forward/backward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts.
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5. Calibrating Table Tilt Scale Move the guides forward or backward to position them laterally, so that the edges of the blocks are 1/16" behind the blade gullets as illustrated in Figure 27. The pointer on the table tilt scale must be calibrated in order for the scale reading to be accurate. To calibrate the pointer on the table tilt scale: /16" 1 Blade Gullet 1. Make sure that the blade is tensioned and is tracking correctly, and that the table is 90˚ to the blade. 2.
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Aligning Table Aligning Fence To ensure cutting accuracy when the table is first installed, the table should be aligned so that the miter slot is parallel to the bandsaw blade. This procedure works best with a 3⁄4" blade. To ensure cutting accuracy when the fence is first installed, the fence should be aligned with the miter slot. To align the miter slot parallel to the bandsaw blade: 1. Make sure that the blade is tracking properly and that it is correctly tensioned. 2. UNPLUG THE BANDSAW! 3.
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Miter Gauge The miter gauge needs to be calibrated to the blade when it is first mounted in the miter slot. Refer to the Blade Lead section on Page 25 for more information about typical bandsaw cutting habits. To calibrate the miter gauge: 1. Use a machinist's square with one edge against the face of the miter gauge and the other against the blade face as shown in Figure 30. 2. Loosen the lock knob on the miter gauge and adjust it flush with the edge of the square. 3.
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OPERATIONS Overview Operation Safety Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. The bandsaw is one of the most versatile wood cutting tools in the shop.
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Key Switch Guide Post The Model ST1000 features a removable key (Figure 31) to disable the ON/OFF switch. This feature is handy for preventing unexpected start-up or keeping unauthorized persons from operating the machine. The guide post (shown in Figure 32) connects the upper blade guide assembly to the bandsaw. The function of the guidepost is to allow the blade guide assembly to move up or down depending on the height of the workpiece being cut.
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Blade Lead It is common for a bandsaw blade to wander off the cut line when sawing as shown in Figure 33. This is called blade lead. 5. Skew the fence so it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment. 6. While maintaining the skew, tighten the cap screws. To shift the table: Figure 33. Blade leading away from line of cut. To correct blade lead: 1. 2.
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Ripping Crosscutting Ripping is the process of cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. To rip with the Model ST1000: To crosscut with the Model ST1000: 1.
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Resawing To resaw a workpiece: Resawing (Figure 36) is the process of cutting a board into two or more thinner boards. The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw. Maximum cutting height for this bandsaw is 6". 1. Verify that the bandsaw is setup properly and that the table is perpendicular to the blade. 2. Use the widest blade your bandsaw will accept. The blade must also be sharp and clean.
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Cutting Curves Stacked Cuts When cutting curves, simultaneously feed and turn the stock carefully so that the blade follows the layout line without twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use either a narrower blade or a blade with more TPI (teeth per inch). Bandsaws have the ability to cut multiple copies of a particular shape by stacking workpieces together. Always make short cuts first, then proceed to the longer cuts.
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Blade Information • Selecting the right blade requires a combination of the various blade characteristics mentioned below, the type of material you plan to cut, and the type of cut you are going to perform. Blade Length Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. The Model ST1000 is designed for blades that are 921⁄2"-931⁄2" long.
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• Hook—The teeth on this style have a positive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material. Tooth Pitch Usually measured as TPI (teeth per inch), tooth pitch determines the size of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster.
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Blade Changes Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. To replace the blade: 1. Put on heavy leather gloves. 2. Slide the blade through the table slot, ensuring that the teeth are pointing down toward the table. Note: If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it right side-out. 3.
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MAINTENANCE Cleaning Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Damaged saw blade. • Worn or damaged wires. • Any other unsafe condition. Monthly Check: • V-belt tension, damage, or wear.
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SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Motor PROBLEM POSSIBLE CAUSE Machine does not start 1. Plug/receptacle is at fault or wired or a breaker trips. incorrectly. 2. Start capacitor is at fault. 3. Motor connection wired incorrectly. 4. Power supply is at fault/switched OFF. 5. 6. 7. 8. 2. Workpiece alignment is poor.
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Operation PROBLEM POSSIBLE CAUSE Blade slows when cut- 1. V-belts loose. ting. Blade makes a 2. V-belts worn out. squealing noise, especially on start-up. CORRECTIVE ACTION 1. Tighten V-belts. 2. Replace V-belts. 1. Adjust tracking. Blade does not run 1. Tracking is not adjusted properly. evenly on wheels or 2. Rubber tire on wheel is damaged or 2. Replace rubber tires. runs off. worn. 3. Wheels are not co-planar. 3. Adjust wheel co-planarity. 1. Adjust tension. Blade does not cut 1.
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Checking V-Belt Tensioning V-Belt To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belts should be checked for cracks, fraying, and wear. Belt tension should be checked at least every 3 months— more often if the bandsaw is used daily. Tools Needed: Qty Hex Wrench 6mm ................................................................. 1 Wrench 13mm .....................................................................
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Replacing V-Belt Tools Needed: Qty Hex Wrench 6mm ................................................................. 1 Wrench 13mm ........................................................................ 1 To replace the V-belt: 1. UNPLUG THE BANDSAW! 2. Open both wheel covers, and remove the blade. 3. Loosen the motor mount bolts shown in Figure 41. 4.
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Wheel Alignment 5. Wheel alignment is one of the easiest ways to ensure you get optimal performance from your bandsaw. When wheels are aligned, or coplanar, the bandsaw is more likely to cut straight without wandering; and vibration, heat, and blade wear are considerably decreased because the blade is automatically balanced on the wheel. This is known as “Coplanar Tracking.
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To Shim a Wheel: 1. Adjust the tracking knob so that the top wheel is parallel with the bottom wheel. With the straightedge touching both points of the wheel that does not need to be adjusted (Figure 45), measure the distance away from the incorrect wheel with a fine ruler. The distance you measured with the ruler is the distance the wheel must be corrected. 2. Remove the blade from the saw, then remove the securing nut and the washers from the wheel that needs to be shimmed. Take the wheel off. 3.
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ST1000 Electrical Components 110V Motor Wiring 220V Motor Wiring ST1000 14" Bandsaw -39-
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ST1000 Wiring Diagram �� -40- �� ST1000 14" Bandsaw
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ST1000 14" Bandsaw ��
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Main Breakdown Parts List REF 1 1-1 1-2 1-3 1-4 1-5 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 25-1 25-2 25-3 28 29 30 31 32 33 34 35 36 37 38 39 40 41 45 46 47 -42- PART # XST1000001 XST1000001-1 XST1000001-2 XST1000001-3 XPC200 XST1000001-5 XST1000002 XPSS01M XST1000004 XPHTEK13M XPW05M XST1000007 XPS40M XPTLW02M XST1000010 XST1000011 XPS19M XST1000014 XPWRCRD110L XPWRCRD110S XST1000017 XST1000018 XST1000019 XST1000020 XPN03M XST1000022 XST1000023 XST1000024 XST1000025 XST1000025-1 XPR
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Main Breakdown Parts List REF 100 101 102 103 104 104-1 104-2 104-3 104-4 104-5 104-6 104-7 105 106 107 108 109 110 111 112 PART # XST1000100 XPB73M XPB82M XPN03M XST1000104 XST1000104-1 XST1000104-2 XST1000104-3 XST1000104-4 XPS19M XST1000104-6 XST1000104-7 XPSB31M XPLW04M XPW01M XST1000108 XST1000109 XPSS30M XPTLW02M XST1000112 ST1000 14" Bandsaw DESCRIPTION KNOB M10-1.5 HEX BOLT M10-1.5 X 50 HEX BOLT M8-1.25 X 80 HEX NUT M8-1.
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Fence Breakdown & Parts List �� REF 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 -44- PART # XPB04M XPB08M XPLW03M XPW03M XST1000205 XST1000206 XPHTEK3M XST1000208 XPN01M XST1000210 XPSB83M XST1000212 XST1000213 XST1000214 XST1000215 XST1000216 XPFS06M XST1000218 XST1000219 XST1000220 DESCRIPTION HEX BOLT M6-1 X 10 HEX BOLT M6-1 X 20 LOCK WASHER 6MM FLAT WA
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Safety Labels Breakdown & Parts List REF 221 222 223 224 225 226 227 228 229 230 231 232 PART # XST1000221 XST1000222 XST1000223 XST1000224 XST1000225 XST1000226 XST1000227 XST1000228 XST1000229 XST1000230 XST1000231 XST1000232 DESCRIPTION STEELEX NAMEPLATE MACHINE ID LABEL RESPIRATOR/GLASSES LABEL ELECTRICITY LABEL READ MANUAL LABEL DISCONNECT POWER LABEL ST1000 MODEL NUMBER LABEL KEEP DOORS CLOSED LABEL HAND CUT ADJUSTMENT LABEL BLADE DIRECTION LABEL STEELEX GRAY TOUCH-UP PAINT STEELEX BLACK TOUCH-UP P
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WARRANTY Woodstock International, Inc. warrants all STEELEX® machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
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Warranty Registration Name_______________________________________________________________________________________ Street_______________________________________________________________________________________ City __________________________ State_____________________________Zip _________________________ Phone # _______________________ Email ____________________________Invoice # ____________________ Model #_________Serial #______________Dealer Name__________________Purchase Date___________ The following infor
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FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O.
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