Instruction manual

CONTENTS
C
O
NTENTS
I
NSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY EXTERNAL 12/18-18/25-25/32
8 716 112 700a (02.07)
2
SAFETY &
REGULATIONS
APPLIANCE
INFORMATION
P
RE -
INSTALLATION
INSTALLATIONCOMMISSIONING
S
ERVICING
& SPARES
F
A
ULT FINDING
& DIAGRAMS
N
O
TES
SAFETY & REGULATIONS
IMPORTANT INFORMATION AND SYMBOLS 1
SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3
APPLIANCE INFORMATION
GENERAL INFORMATION 4
TECHNICAL DATA 5
LAYOUT & COMPONENTS 6
PRE-INSTALLATION
CLEANING PRIMARY SYSTEMS 7
MAINS SUPPLY 8
OIL SUPPLY 9
WATER SYSTEMS & PIPEWORK 10-11
CONDENSATE PIPEWORK 12
PRESSURE RELIEF PIPEWORK 12
BOILER LOCATION & CLEARANCES 13
FLUE TERMINAL POSITIONS 14
BALANCED FLUE OPTIONS 15
INSTALLATION
UNPACKING THE BOILER 16
PIPEWORK & FLUE POSITIONS 17
BOILER INSTALLATION 18
FLUE INSTALLATION 19-20
COMBUSTION CHAMBER 21
PIPEWORK CONNECTIONS 22-23
OIL BURNER AND PUMP 24
REFITTING COMPONENTS 25
ELECTRICS 26-28
C
OMMISSIONING
P
RE-COMMISSIONING CHECKS - APPLIANCE 29
F
I
LLING THE SYSTEM 30
STARTING THE APPLIANCE 31-34
WATER TREATMENT 35
FINISHING COMMISSIONING - APPLIANCE 36
SERVICING & SPARES
INSPECTION AND SERVICE 37-40
SHORT PARTS LIST 12/18 41
S
H
O
RT P
ART
S LI
ST 18/25 42
S
H
O
RT P
ART
S LI
ST 25/32 43
FAULT FINDING & DIAGNOSIS
FAULT FINDING 44-45
FAULT FINDING LOGIC FOR 535 SE/LD RDB CONTROL BOX 46
C
O
M
B
USTION RECORD 47
S
E
RVI
CE INTERVAL RECORD 48
BAF
F
LE ARRANGEMENT DIAGRAM BACK PAGE