Instruction manual

CONTENTS
CONTENTS
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR CAMRAY EXTERNAL &
EXTERNAL SYSTEM 12/18-18/25-25/32
8 716 115 667a (05.2009)
2
SAFETY &
REGULATIONS
APPLIANCE
INFORMATION
PRE -
INSTALLATION
INSTALLATIONCOMMISSIONING
SERVICING
& SPARES
FAULT FI NDING
& DIAGRAMS
NOTES
SAFETY & REGULATIONS
IMPORTANT INFORMATION AND SYMBOLS 1
SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3
APPLIANCE INFORMATION
GENERAL INFORMATION 4
TECHNICAL DATA 5
LAYOUT & COMPONENTS CAMRAY EXTERNAL 6
LAYOUT & COMPONENTS CAMRAY EXTERNAL SYSTEM 7
PRE-INSTALLATION
CLEANING PRIMARY SYSTEMS 8
MAINS SUPPLY 9
OIL SUPPLY 10
WATER SYSTEMS & PIPEWORK 11-12
CONDENSATE PIPEWORK 13
PRESSURE RELIEF PIPEWORK 14
BOILER LOCATION & CLEARANCES 15
LOW LEVEL FLUE TERMINAL POSITIONS 16
HIGH LEVEL FLUE TERMINAL POSITIONS 17
BALANCED FLUE OPTIONS 18 -19
INSTALLATION
UNPACKING THE BOILER 20
PIPEWORK & FLUE POSITIONS 21
BOILER INSTALLATION 22
FLUE INSTALLATION 23
COMBUSTION CHAMBER 24
PIPEWORK CONNECTIONS 25-26
OIL BURNER AND PUMP 27
REFITTING COMPONENTS 28
ELECTRICS 29-33
COMMISSIONING
PRE-COMMISSIONING CHECKS - APPLIANCE 34
FILLING THE SYSTEM 35
STARTING THE APPLIANCE 36-39
WATER TREATMENT 40
FINISHING COMMISSIONING - APPLIANCE 41
SERVICING & SPARES
INSPECTION AND SERVICE 42-48
( INSPECTION AND SERVICE - BAFFLE ARRANGEMENTS 45-47 )
SHORT PARTS LIST 12/18 RIELLO 49
SHORT PARTS LIST 18/25 RIELLO 50
SHORT PARTS LIST 25/32 RIELLO 51
FAULT FINDING & DIAGNOSIS
FAULT FINDING 52-54
FAULT FINDING LOGIC FOR 535 SE/LD RDB CONTROL BOX 55
COMBUSTION RECORD 56
SERVICE INTERVAL RECORD 57
NOTES 58