2010 OWNER'S MANUAL
World Cat CUSTOMER INFORMATION OWNER’S PORTFOLIO To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Cat Owner’s Manual (model specific) • Vendor Supplied Manuals for various accessories • Warranty Information We refer to this package as the “Owner’s Portfolio”, and will reference it often throughout this text.
World Cat OWNER’S RESPONSIBILITIES As a consumer you should also take an active part in the delivery and safe operation of your new catamaran. Some of your responsibilities are: • Perform a walk through prior to the final delivery and ensure that the systems are functioning properly. • Read all literature in your “Owner’s Portfolio” and operate the vessel in accordance with those instructions. • Study and understand the limited warranty information.
World Cat TABLE OF CONTENTS CUSTOMER INFORMATION .......................................................................................................... I Chapter 1: Safety and Regulations OPERATOR RESPONSIBILITIES................................................................................................... 1-1 REGISTRATION................................................................................................................................. 1-1 COAST GUARD REQUIRED SAFETY EQUIPMENT..
World Cat Chapter 2: Performance OVERVIEW ......................................................................................................................................... 2-1 MOTOR TRIM BOW UP CONDITION ............................................................................................................... 2-1 BOW DOWN CONDITION........................................................................................................ 2-1 ENGINE CONTROLS...................................
World Cat 24 HOUR CIRCUITS .................................................................................................................. 3-4 ANCHOR WINDLASS ............................................................................................................... 3-4 BATTERY SELECTION .................................................................................................................... 3-4 BATTERY CARE ............................................................................
World Cat
World Cat CHAPTER 1 SAFETY AND REGULATIONS OPERATOR RESPONSIBILITIES Prior to enjoying your World Cat, it is important to read and understand all the information detailed in your “Owner’s Portfolio”. Knowing how to operate and maintain the systems on your vessel can make your experiences safe and enjoyable, as well as increase the performance and longevity of your boat.
World Cat RECOMMENDED SAFETY EQUIPMENT Although not required, there are several additional items which help to ensure safety, and provide convenience for you and passengers. A list of these items can be found in the Sportfish, Cruisers, Yachts Owner’s Manual on page 18. Perform an annual inventory to keep tools, spare parts, and safety equipment in good condition. Immediately replace any items that have been removed from the kit. ! CAUTION Use only marine grade replacement parts.
World Cat POLLUTION REGULATIONS The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash, garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a pamphlet, that normally received when registering your boat. Use the information below as a guideline, but study the pamphlet and understand any local regulations regarding pollution control.
World Cat BOATING SAFETY GUIDELINES As an owner/operator you should be prepared to handle any situation which arises before departure, while underway, or upon return to dock. Careful planning will add safety and pleasure to your experience and give you the confidence to handle emergencies if they develop. Listed below are some general guidelines which you should follow before any trip: PRE-DEPARTURE: • Establish a float plan and provide it to a person whom you trust.
World Cat RETURNING • Obey navigational markers and be aware of any tidal changes since departure. • Collect and dispose of refuse properly to maintain our waters for future generations. • Prepare your boat for loading before moving to the dock. Quickly pull your vessel from the water and move away from the ramp to complete the preparation for trailering. • Verify that trailer systems are working properly and all items are secured before leaving.
World Cat EMERGENCY STOP SWITCH Lanyard clips are provided on all World Cats and when used properly provide an emergency stop for the engines should the driver fall from the helm position, or need to perform an emergency shutdown to respond to or avoid an accident. The clip attaches the driver to the ignition panel using a cord. A pull on the cord will release the clip from the shut-off switch on the panel and shutdown the engines. To restart the engines, simply reinstall the clip.
World Cat CARBON MONOXIDE (CO) ! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by the exhaust system of any combustible engine. CO can cause brain damage or death, if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces. One of the most important considerations when dealing with boating safety is carbon monoxide.
World Cat CHAPTER 2 PERFORMANCE OVERVIEW This chapter will provide information on the performance characteristics of your catamaran; This is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation. Experienced boaters who have never owned a catamaran, should study this chapter completely.
World Cat ENGINE CONTROLS All factory rigged boats will come equipped with a binnacle, which controls the throttle, shift, and trim mechanisms for your engine. For diagrams and general information about this system, review pages 70 and 71 of the Sportfish, Cruisers, Yachts Owner’s Manual. Also read the owner’s manual provided by the binnacle manufacturer to determine how to operate the features on your binnacle.
World Cat BD POR THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM. THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE.
World Cat STEERING SYSTEM - BLEEDING INSTRUCTIONS Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually. NOTICE If possible, have your dealer or trained marine technician perform routine maintenance or repairs on your steering system. Replace faulty parts immediately. STEP 1 1.
World Cat HANDLING CHARACTERISTICS World Cat’s patented Vectroflo™ hull is a semi-displacement hull, which exhibits characteristics of both planing and displacement hulls. Planing hulls provide speed and economy of operation since a limited amount of the hull is in contact with the water. However, they feature flat sections along the chine which can result in poor handling at low speeds and harder impacts at high speed.
World Cat BOATING TIPS Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: • Establish an RPM chart which details the speed and fuel consumption at various RPM levels to achieve the most economical operation.
World Cat LOAD Increased load can obviously affect performance, especially if the load is unbalanced. Passengers, gear, and fuel are all examples of things which can affect your vessel. Fuel levels change through the day, and greatly affect the attitude of your boat. When necessary, make adjustments to engine trim and load distribution to compensate for fuel usage.
World Cat CHAPTER 3 SYSTEMS INFORMATION OVERVIEW This chapter will provide you with basic information for all the systems on your boat. Understanding this information is imperative, as it directly contributes to the safety and enjoyment of your trips on the water. If you need further information on any of these systems talk with your dealer. FUELING GUIDELINES Study the following guidelines thoroughly, and consult your dealer if you have questions.
World Cat FUEL SYSTEM Due to the nature of the hull design, each World Cat is equipped with a port and starboard fuel system. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion, and feature dual hull side vents to avoid over-pressurization of the system. This helps eliminate “blow back” and its damaging effects on your gelcoat.
World Cat ELECTRICAL SYSTEM The electrical system on your catamaran consists of three major components: the battery system, wiring and circuit protection, and accessories. It is important that you understand the principles of the electrical system, so that you can protect the components and troubleshoot any problems you experience. BATTERY SYSTEM Your World Cat is equipped with three batteries, excluding the 320 EC and 330 TE which have four.
World Cat VOLTAGE SENSOR RELAY (VSR) The twin voltage relay sensors are integrated into the battery switch cluster. They distribute the charging output from the engine alternator to the “cranking” and “house” batteries. After starting an engine, the alternator sends electricity back to the “cranking” battery to recharge it. Once the “cranking battery” is fully charged (13.6 volts), the VSR closes to allow the alternator output to charge the “house” battery.
World Cat BATTERY CARE Batteries should be secured in a non-metallic tray and insulated boots should cover the terminals. Depending on the style of battery you choose, inspect the electrolyte and perform routine maintenance as suggested by the manufacturer. Remove corrosion from the terminals quickly to prevent failure. Use a stiff brush and a solution of water and baking soda to remove corrosion, then grease the terminals to prevent further build-up.
World Cat WIRING AND CIRCUIT PROTECTION All World Cat are wired using marine grade tin coated copper wire, instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications. Environmentally sealed Deutsch™ connectors are installed on all accessories located below the waterline to ensure watertight connections.
PORT BILGE LIVE WELL STBD BILGE RAW WATER ACC 2 CPIT LIGHTS 10A 20A 20A 8 10 5 7 9 3-7 BATTERY NEGATIVE H O R N 5A 10A 6 3 10A 10A GROUND BLOCK 20A 20A 5A 4 1 FROM HARNESSES OR DISTRIBUTION PANEL ACC 3 ACC 1 FUSE BLOCK 2 BATTERY POSITIVE ANC L T S NAV SWITCH POD power ground 16= KEYPAD (+) 15= N/A 10A 14= CPITL / 5A 12= LWELL / 5A 11= HORN / 10A 8= STBDB / 5A 7= PORTB / 5A 6= ACC 3 / 5A 5= ACC 2 / 5A 4= ACC 1 / 10A 3= RWATER 15A 11 3 12 4 5 14 6 15 7 16 8
World Cat ACCESSORIES Electrical accessories include all lights, pumps, and gauges assembled into your catamaran. Certain accessories are standard to each model, while others are optional equipment. Below is a list of accessories and their function. Beside each accessory is a list of the boats on which the item is standard. For information on optional equipment see Chapter 5 in this manual. NAVAGATIONAL LIGHTS (ALL) Per USCG guidelines, all powered vessels must have navigational and anchor lights.
World Cat MACERATOR PUMP (270 TE / 330 TE) Used to evacuate waste and debris from fishboxes. Pump is activated using the switch pod (mid 2004) or toggle switches at the dash (2003 and early 2004). 12V OUTLETS (ALL) Located strategically throughout the boat, these outlets provide power to aftermarket accessories such as cell phones, electric reels, and spotlights. Each outlet is independently wired to the fuse panel.
World Cat GAUGE PACKAGES World Cat provides Honda™, Suzuki™, and Yamaha™ engine packages with manufacturer supplied instrumentation. Below is a list of the standard packages and a description of their function. YAMAHA™ Yamaha™ packages feature a four piece digital gauge package with a tachometer for each engine, speedometer, and fuel management gauge. Instructions on the operation and features of these gauges is included in your engine owner’s manual.
World Cat CHAPTER 4 MAINTENANCE AND SERVICE OVERVIEW This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time. It is imperative that you understand how to care for your catamaran properly.
World Cat 4. When you have completely buffed the area, wash away any remaining compound using clean water. 5. After thoroughly cleaning the surface, wax the affected area. This will help restore the finish and provide a seal against future discoloration. ! CAUTION Protect metal surfaces when using abrasive cleaners, polishing compounds or rubbing compounds. They can damage the metal’s protective finish leading to rust. ! CAUTION When using an electric buffer, maintain constant motion.
World Cat UPHOLSTERY Basic Stains - Clean with a mild detergent and a soft to medium brush, or an all purpose cleaner such as Fantastic™. Rinse with fresh water after cleaning. Mildew - Use a 4 to 1 mixture of water and ammonia, brushing the stain vigorously to remove the bacteria responsible for the mildew. If the stain remains, briefly apply bleach to the area and rinse with fresh water. ! WARNING Do not mix ammonia and household bleach. Doing so will result in the formation of deadly chlorine gas.
World Cat COCKPIT DRAINS All World Cats have four drains located in the cockpit, two on both the starboard and port sides. These drains are designed to quickly evacuate the cockpit should the boat become swamped. Flushing these drains routinely will ensure the safety of your crew and vessel, as well as, eliminate the potential for odors associated with fish residue. These drains are evacuated through the scuppers located on the hullside.
World Cat CHAPTER 5 TABLE OF CONTENTS MODEL SPECIFICATIONS / OPTIONAL FEATURES.............................. 5-2 STANDARD FEATURES Battery Layout and Management........................................................................... 5-3 Additional Emergency Parallel Switch .................................................................. 5-3 Bilge Pump Location / Access ................................................................................. 5-3 Freshwater System .......................
World Cat MODEL SPECIFICATIONS DIMENSIONS LENGTH (W/ BOW PULPIT)............................................................................................... 29’ 1” BEAM (AMIDSHIPS)............................................................................................................. 9’ 6” BEAM (TRANSOM) ............................................................................................................... 9’ 6” TRAILERING HEIGHT (KEEL TO HARDTOP)*......................................
World Cat STANDARD FEATURES BATTERY LAYOUT AND MANAGEMENT The 290 CC is equipped with three batteries, which are located in the helm leaning post. They can be reached using the access hatch located on the forward vertical wall of the leaning post. A cranking battery is installed on each side, and a dedicated house battery is installed in the center. Wire leads run through the hull harness to the battery management panel which is above the battery access door.
World Cat FRESHWATER SYSTEM The freshwater pump is mounted to the hullside and can be reached through the access door in the starboard gunwale. The pump is connected to the 20 gallon freshwater tank located in the hull forward of the starboard fuel tank. The tank is filled through a fitting located on the starboard side of the deck. Similar to residential well pumps, the freshwater pump pressurizes the system to 45 psi. then shuts down until the pressure drops below that level.
World Cat operation, temporarily change the orientation of the y-valve. When you have finished using the livewell, remove the water by changing the y-valve to select the lower drain. NOTICE While underway, leaving your livewell seacock open could result in inadvertently filling your livewell. To prevent this, close the seacock when the pump is not in operation. NOTICE Operating the engines in reverse can cause excessive ventilation near the livewell intake, causing the pump to airlock.
World Cat INITIAL START UP On each trip, prior to using the head, complete the following steps: 1. Turn on the freshwater system. 2. Fill 1/3 of the bowl with water using the lower switch on the control panel 3. Hold down the flush switch for 5 seconds to evacuate the bowl and refill with water. NORMAL USE Use the steps below for normal operation. 1. Hold the upper switch on the panel down for 5 seconds. This will purge the bowl and refill it with water. 2.
World Cat OPTIONAL FEATURES STEREO If chosen, your 290 CC can be equipped with an optional Clarion™ stereo unit. The unit is mounted on the hardtop electronics panel. Two speakers are mounted in the front of the hardtop forward of the console, and the remaining two are installed in the face of the hardtop electronics panel pointing aft. You can control the unit using the faceplate.
World Cat ACCESS PLATE AND RIGGING TUBE DIAGRAM 4" ACCESS PLATE (COOLER DRAIN) 2" RIGGING TUBE (COOLER DRAIN) 6" ACCESS PLATE (DRAIN ACCESS) 6" ACCESS PLATE (DRAIN ACCESS) 4" ACCESS PLATE (RIGGING ACCESS) R 0. 4991 Fwd Gas Tank B/H FISHBOX CLOSEOUTS (PUMP ACCESS) R0.
World Cat HULL WIRING DIAGRAM WINDLASS WIRING FOOTSWITCHES / STORAGE LIGHT 13 − 14 GA ORG/BRN 14 − 14 GA ORG/BLU 19 − 4 GA RED 52 − 4 GA YEL 13 − 14 GA ORG/BRN 14 − 14 GA ORG/BLU 18 − 14 GA BLU/RED 52 − 14 GA YEL TO CONSOLE (SEE WIRING DETAIL PAGE ) TO CONSOLE (SEE WIRING DETAIL PAGE ) BATTERY MANAGEMENT WIRING (SEE PAGE) BATTERY MANAGEMENT WIRING (SEE PAGE) WATER TANK SENDER WASTE TANK SENDER FS − 14 GA PNK/BLU 30 − 14 GA RED 62 − 14 GA YEL WS − 14 GA PNK/GRY 29 − 14 GA RED 59 − 14 GA YEL PORT
World Cat HARDTOP WIRING DIAGRAM 5-10
World Cat CONSOLE WIRING DIAGRAM COMPASS / FUEL GAUGES 44 − 14 GA PNK 43 − 14 GA PNK/BLK 21 − 16 GA GRY 51 − 16 GA YEL TO DASH SWITCH PANEL (SEE PAGE −) CONSOLE LIGHTS (2 EA) 17 − 16 GA BLU 64 − 17 GA YEL TO HARDTOP HARNESS 25 − 14 GA ORG 24 − 14 GA ORG/RED 23 − 14 GA ORG/BLK 22 − 6 GA RED 21 − 14 GA GRY 53 − 6 GA YEL 1 − 14 GA ORG 31 − 14 GA WHT/YEL CONSOLE FUSE BLOCK (SEE BELOW) CONSOLE PANEL (SEE PAGE − ) WIPER CONTROLS 26 − 14 GA ORG/BLU 25 − 14 GA ORG 24 − 14 GA ORG/RED 23 − 14 GA ORG/BLK 20 − 14
World Cat W Y FS Z FS 8 GA RED LABEL: FUSE BLOCK 14 GA RED LABEL: PORT START W V PS UG PL 22 X R U 34 T Z Y 32 S UG PL 22 34 AUX BATT AUX 5-12 55 4 SS 6 5 4 31 DT 06 − 6S 55 14 GA WHT/YEL LABEL: STEREO MEMORY 31 PS PS 1 2 3 14 GA RED LABEL: PORT START 6 SS PS 28 32 10 GA RED LABEL: PORT 12V BATT 29 27 UG PL 14 GA PNK/BLU LABEL: F−WATER SENDER 32 22 PS 34 P1 35 20 33 30 S P1 X WS V R 33 T U P1 14 GA PNK/GRY LABEL: WASTE SENDER WS 33 10 GA RED LAB
World Cat P1 P2 DASH WIRING DIAGRAM 5-13
World Cat ACCESSORY PANEL WIRING DIAGRAM 5-14
World Cat WATER SYSTEMS DIAGRAM RAW WATER OUTLET (located under anchor locker lid) TO MARINE HEAD TEE FITTING TO WINDSHIELD WASHER SOLENOID (CONSOLE) INLET VENT OUTLET F−WATER PUMP 1 6" of wire Blaster SHURflo 20700247 PRO 3/4" TANK SENDER TEE FITTING RAW WATER OUTLET (located on leanbar) TRANSOM SHOWER TEE FITTING RAW WATER PUMP RAW WATER STRAINER RAW WATER INLET AND SEACOCK 5-15
I B 5-16 B C T−HULL DESCRIPTION a aft bilge pump b scuppers fuel vents c waste discharge d e waste tank vent f floor fishbox drain g fwd cooler drain h forward fishbox drain i anchor lid drain j forward floor drain waste tank vent k l livewell overflow fishbox lid drain m garboard drain n L M F HG C K J D E C H F M n C A PORT STERN I STBD World Cat THRU HULL DIAGRAM
