2005 OWNER'S MANUAL
World Class Catamarans Table of Contents Customer Information ................................................................. I Chapter 1: Safety and Regulations Operator Responsibilities ............................................................. 1-1 Registration ................................................................................. 1-1 Coast Guard Required Safety Equipment ..................................... 1-1 Recommended Safety Equipment ..............................................
World Class Catamarans Chapter 2: Performance Overview...................................................................................... 2-1 Motor Trim Bow Up Condition .....................................................................2-1 Bow Down Condition.................................................................2-1 Engine Controls........................................................................... 2-2 Steering Controls..................................................................
World Class Catamarans Chapter 3: Systems Information Overview...................................................................................... 3-1 Fueling Guidelines Before Fueling...........................................................................3-1 During Fueling ..........................................................................3-1 After Fueling .............................................................................3-1 Fuel System...............................................
World Class Catamarans Chapter 4: Maintenance and Service Overview...................................................................................... 4-1 Gelcoat Maintenance ................................................................... 4-1 Cleaning ...................................................................................4-1 Waxing ......................................................................................4-1 Repair ...............................................................
World Class Catamarans CUSTOMER INFORMATION OWNER’S PORTFOLIO To help you enjoy the many features, benefits, and accessories on your new World Cat, we have provided you with the following materials: • World Class Catamaran Owner’s Manual (model specific) • Vendor Supplied Manuals for various accessories • Delivery Checklist • Warranty Information We refer to this package as the “Owner’s Portfolio”, and will reference it often throughout this text.
World Class Catamarans OWNER’S RESPONSIBILITIES As A Consumer you should also take an active part in the delivery and safe operation of your new catamaran. Some of your responsibilities are: • Study and understand the limited warranty information. • Read all literature in your “Owner’s Portfolio” and operate the vessel in accordance with those instructions. • Perform a walk through prior to the final delivery and ensure that the systems are functioning properly.
World Class Catamarans CHAPTER 1 SAFETY AND REGULATIONS OPERATOR RESPONSIBILITIES Prior to enjoying your World Cat, it is important to read and understand all the information detailed in your “Owner’s Portfolio”. Knowing how to operate and maintain the systems on your vessel can make your experiences safe and enjoyable, as well as increase the performance and longevity of your boat.
World Class Catamarans RECOMMENDED SAFETY EQUIPMENT Although not required, there are several additional items which help to ensure safety, and provide convenience for you and passengers. A list of these items can be found in the Sportfish, Cruisers, Yachts Owner’s Manual on page 18. Perform an annual inventory to keep tools, spare parts, and safety equipment in good condition. Immediately replace any items that have been removed from the kit. ! CAUTION Use only marine grade replacement parts.
World Class Catamarans POLLUTION REGULATIONS The Refuse Act of 1899 prohibits throwing, discharging or depositing any refuse matter of any kind (including trash, garbage, oil and other liquid pollutants) into the waters of the United States. This information is provided in a pamphlet, that normally received when registering your boat. Use the information below as a guideline, but study the pamphlet and understand any local regulations regarding pollution control.
World Class Catamarans BOATING SAFETY GUIDELINES As an owner/operator you should be prepared to handle any situation which arises before departure, while underway, or upon return to dock. Careful planning will add safety and pleasure to your experience and give you the confidence to handle emergencies if they develop. Listed below are some general guidelines which you should follow before any trip: PRE-DEPARTURE: • Establish a float plan and provide it to a person whom you trust.
World Class Catamarans RETURNING • Obey navigational markers and be aware of any tidal changes since departure. • Collect and dispose of refuse properly to maintain our waters for future generations. • Prepare your boat for loading before moving to the dock. Quickly pull your vessel from the water and move away from the ramp to complete the preparation for trailering. • Verify that trailer systems are working properly and all items are secured before leaving.
World Class Catamarans EMERGENCY SITUATIONS Unfortunately, even the safest boating practices cannot eliminate the potential of emergency situations developing. Therefore you should prepare yourself, and your crew, to handle any problems that may arise. Establish specific plans for fires, man overboard, collision, etc., and review them with your passengers prior to departing. Planning allows people to remain calm, and gives everyone the confidence to resolve the problem.
World Class Catamarans CARBON MONOXIDE (CO) ! DANGER Carbon Monoxide (CO) is a colorless, odorless, and tasteless gas produced by the exhaust system of any combustible engine. CO can cause brain damage or death, if inhaled over an extended period of time. To protect yourself and your passengers, never block the ventilation outlets in cabins, consoles, or other enclosed spaces. One of the most important considerations when dealing with boating safety is carbon monoxide.
World Class Catamarans CHAPTER 2 PERFORMANCE OVERVIEW This chapter will provide information on the performance characteristics of your catamaran; This is not a substitute for seamanship training or hands-on experience. First time boat owners should use the resources detailed in Chapter 1 to learn proper methods of boat operation. Experienced boaters who have never owned a catamaran, should study this chapter completely.
World Class Catamarans ENGINE CONTROLS All factory rigged boats will come equipped with a binnacle control specific to your type of engine. Located at the helm, the binnacle controls the throttle, shift, and trim mechanisms for your engine. For diagrams and general information about this system, review pages 70 and 71 of the Sportfish, Cruisers, Yachts Owner’s Manual. Also read the owner’s manual provided by your engine manufacturer to determine how to operate the features on your binnacle.
World Class Catamarans BD POR THIS IS A REPRESENTATION OF A TYPICAL WORLD CAT STEERING SYSTEM. THE LENGTHS OF THE STEERING HOSES AND PIGTAILS WILL VARY DEPENDING ON THE MODEL YOU HAVE.
World Class Catamarans STEERING SYSTEM - BLEEDING INSTRUCTIONS Reference the bleeding instructions provided by the Teleflex™ owner’s manual, which is included in your “Owner’s Portfolio”. Use them in conjunction with the instructions and diagram below to bleed the steering system. This should be done annually. NOTICE If possible, have your dealer or trained marine technician perform routine maintenance or repairs on your steering system. Replace faulty parts immediately. STEP 1 1.
World Class Catamarans HANDLING CHARACTERISTICS World Class Catamaran’s patented Vectroflo™ hull is a semi-displacement hull, which exhibits characteristics of both planing and displacement hulls. Planing hulls provide speed and economy of operation since a limited amount of the hull is in contact with the water. However, they feature flat sections along the chine which can result in poor handling at low speeds and harder impacts at high speed.
World Class Catamarans BOATING TIPS Experience is the best way to determine the handling characteristics of your catamaran. Operating the boat in multiple sea conditions and under various loads will help you predict how the boat will perform in any situation. World Cat provides the following recommendations regarding the performance of your catamaran: • Establish an RPM chart which details the speed and fuel consumption at various RPM levels to achieve the most economical operation.
World Class Catamarans LOAD Increased load can obviously affect performance, especially if the load is unbalanced. Passengers, gear, and fuel are all examples of things which can affect your vessel. Fuel levels change through the day, and greatly affect the attitude of your boat. When necessary, make adjustments to engine trim and load distribution to compensate for fuel usage.
World Class Catamarans CHAPTER 3 SYSTEMS INFORMATION OVERVIEW This chapter will provide you with basic information for all the systems on your boat. Understanding this information is imperative, as it directly contributes to the safety and enjoyment of your trips on the water. If you need further information on any of these systems talk with your dealer. FUELING GUIDELINES Study the following guidelines thoroughly, and consult your dealer if you have questions.
World Class Catamarans FUEL SYSTEM Due to the nature of the hull design, each World Cat is equipped with a port and starboard fuel system. These systems act independently, providing fuel to the engine on their respective side. Tanks are constructed of polyethylene material to prevent corrosion, and feature dual hull side vents to avoid over-pressurization of the system. This helps eliminate “blow back” and its damaging effects on your gelcoat.
World Class Catamarans ELECTRICAL SYSTEM The electrical system on your catamaran consists of three major components: the battery system, wiring and circuit protection, and accessories. It is important that you understand the principles of the electrical system, so that you can protect the components and troubleshoot any problems you experience. BATTERY SYSTEM Your World Cat is equipped with three batteries, excluding the 330 TE which has four.
World Class Catamarans VOLTAGE SENSOR RELAY (VSR) The twin voltage relay sensors are integrated into the battery switch cluster. They distribute the charging output from the engine alternator to the “cranking” and “house” batteries. After starting an engine, the alternator sends electricity back to the “cranking” battery to recharge it. Once the “cranking battery” is fully charged (13.6 volts), the VSR closes to allow the alternator output to charge the “house” battery.
World Class Catamarans BATTERY CARE Batteries should be secured in a non-metallic tray and insulated boots should cover the terminals. Depending on the style of battery you choose, inspect the electrolyte and perform routine maintenance as suggested by the manufacturer. Remove corrosion from the terminals quickly to prevent failure. Use a stiff brush and a solution of water and baking soda to remove corrosion, then grease the terminals to prevent further build-up.
World Class Catamarans WIRING AND CIRCUIT PROTECTION All World Class Catamarans are wired using marine grade tin coated copper wire, instead of standard copper wire. Tin coated copper is manufactured to withstand the harsh saltwater environment better than standard copper, which is used for residential applications. Environmentally sealed Deutsch™ connectors are installed on all accessories located below the waterline to ensure watertight connections.
PORT BILGE LIVE WELL STBD BILGE RAW WATER ACC 2 CPIT LIGHTS 10A 20A 20A 8 10 5 7 9 3-7 BATTERY NEGATIVE H O R N 5A 10A 6 3 10A 10A GROUND BLOCK 20A 20A 5A 4 1 FROM HARNESSES OR DISTRIBUTION PANEL ACC 3 ACC 1 FUSE BLOCK 2 BATTERY POSITIVE ANC L T S NAV SWITCH POD power ground 16= KEYPAD (+) 15= N/A 10A 14= CPITL / 5A 12= LWELL / 5A 11= HORN / 10A 8= STBDB / 5A 7= PORTB / 5A 6= ACC 3 / 5A 5= ACC 2 / 5A 4= ACC 1 / 10A 3= RWATER 15A 11 3 12 4 5 14 6 15 7 16 8
World Class Catamarans ACCESSORIES Electrical accessories include all lights, pumps, and gauges assembled into your catamaran. Certain accessories are standard to each model, while others are optional equipment. Below is a list of accessories and their function. Beside each accessory is a list of the boats on which the item is standard. For information on optional equipment see Chapter 5 in this manual.
World Class Catamarans LIVEWELL PUMP (ALL EXCEPT 270 LC) Supplies water to the livewell system and is activated by the switch pod. Use the button as follows: • Press one time for continuous operation, • Press two times for a 3 min. “ON” / 3 min. “OFF” cycle • Press three times for a 5 min. “ON” / 5 min. “OFF” cycle. MACERATOR PUMP (270 TE / 330 TE) Used to evacuate waste and debris from fishboxes. Pump is activated using the switch pod (mid 2004) or toggle switches at the dash (2003 and early 2004).
World Class Catamarans GAUGE PACKAGES World Cat provides Honda™, Suzuki™, and Yamaha™ engine packages with manufacturer supplied instrumentation. Below is a list of the standard packages and a description of their function. YAMAHA™ Yamaha™ packages feature a four piece digital gauge package with a tachometer for each engine, speedometer, and fuel management gauge. Instructions on the operation and features of these gauges is included in your engine owner’s manual.
World Class Catamarans CHAPTER 4 MAINTENANCE AND SERVICE OVERVIEW This chapter provides basic information for maintaining the original appearance and dependable performance of your World Cat. Although your vessel is constructed of the finest materials available, the harsh saltwater environment and other factors, including geography and usage rate, will affect its finish and function over time. It is imperative that you understand how to care for your catamaran properly.
World Class Catamarans 4. When you have completely buffed the area, wash away any remaining compound using clean water. 5. After thoroughly cleaning the surface, wax the affected area. This will help restore the finish and provide a seal against future discoloration. ! CAUTION Protect metal surfaces when using abrasive cleaners, polishing compounds or rubbing compounds. They can damage the metal’s protective finish leading to rust. ! CAUTION When using an electric buffer, maintain constant motion.
World Class Catamarans UPHOLSTERY Basic Stains - Clean with a mild detergent and a soft to medium brush, or an all purpose cleaner such as Fantastic™. Rinse with fresh water after cleaning. Mildew - Use a 4 to 1 mixture of water and ammonia, brushing the stain vigorously to remove the bacteria responsible for the mildew. If the stain remains, briefly apply bleach to the area and rinse with fresh water. ! WARNING Do not mix ammonia and household bleach.
World Class Catamarans WINTERIZATION Routine maintenance checks should be performed prior to each trip in accordance with Chapter 1, but a broader analysis should be done before winterizing your catamaran and prior to the first trip of the season. If your local climate does not require winter storage, complete the following steps at least annually to ensure the safe operation of your boat. 1. Do not leave loose items or personal affects onboard during storage.
World Class Catamarans CHAPTER 5 TABLE OF CONTENTS MODEL SPECIFICATIONS / OPTIONAL FEATURES ............. 5-2 STANDARD FEATURES ......................................................... 5-3 Battery Layout and Management ........................................................ 5-3 Digital Control System ....................................................................... 5-4 Bilge Pump Location / Access ............................................................ 5-4 Freshwater System.....................
World Class Catamarans MODEL SPECIFICATIONS DIMENSIONS LENGTH (W/O BOW PULPIT)................................................................. 26’ 6” LENGTH (W/ BOW PULPIT) ................................................................... 28’ BEAM (AMIDSHIPS) .............................................................................. 8’ 6” BEAM (TRANSOM) ................................................................................ 8’ 6” TRAILERING HEIGHT (KEEL TO HARDTOP)* .................
World Class Catamarans STANDARD FEATURES BATTERY LAYOUT AND MANAGEMENT The 270 SD is equipped with three batteries, which are located in the aft rigging compartments. They can be reached using the access hatches located on the aft transom wall beneath the livewell and fishbox. A cranking battery is installed on each side, and a dedicated house battery is installed in the starboard compartment.
World Class Catamarans DIGITAL CONTROL SYSTEM Your 270 SD comes equipped with the digital control system discussed in Chapter 3 of this manual. The switch pod is located on the console forward of the helm. The control unit and accessory fuse block are mounted behind the console insert and can be accessed using the opening beneath the helm. The boat’s wiring harnesses are connected to the control unit. A fuse block is provided for accessories not controlled by the control device through a terminal strip.
World Class Catamarans SEACOCKS Ball valves (seacocks) are installed on the water intake for the livewell and raw water system. The seacock must be in the open position for these systems to work. When open, the handle will be parallel to the valve. In the closed position the handle is perpendicular to the valve (see picture below).
World Class Catamarans RAW WATER SYSTEM The raw water pump is located in the aft rigging compartment on the port side, and can be accessed through the hatch located on the vertical wall beneath the livewell. The pump and wiring are mounted on the rigging wall at the back of the compartment. The raw water pump is connected to the dual purpose livewell pump which brings in water through a strainer located on the inboard side of the port sponson.
World Class Catamarans OPTIONAL FEATURES STEREO If chosen, your 270 SD can be equipped with an optional JBL™ stereo unit Sirius™ satellite service. The units are mounted on the forward wall inside the port head compartment, with 4 speakers mounted along the port and starboard gunwales. You can control the unit using the faceplate or the remote located at the helm.
World Class Catamarans INITIAL START UP On each trip, prior to using the head, complete the following steps: 1. Turn on the raw or freshwater system, depending on the setup in your boat. 2. Fill 1/3 of the bowl with water (by garden hose, glass, cup etc). 3. Hold down the flush switch for 5 seconds to evacuate the bowl. NORMAL USE Use the steps below for normal operation. 1. After using the head, evacuate the waste by holding the flush button down for 5 seconds.
World Class Catamarans ACCESS PLATE AND RIGGING TUBE DIAGRAM 5-9
World Class Catamarans HULL WIRING DIAGRAM TO TERMINAL STRIP (BEHIND DASH) TO BATT. MANAGEMENT PANEL 14 GA. BRN/RED (PORT FLOAT) 14 GA. BRN/RED (STBD. FLOAT) 14 GA.
World Class Catamarans DECK WIRING DIAGRAM BOW LIGHT 14 GA. GRY/WHT 6 GA. BLACK 6 GA. RED BOW LIGHT 14 GA. GRY/WHT COCKPIT LIGHT 14 GA. BLUE ANCHOR LOCKER LIGHT 14 GA. BLUE (COCKPIT CIRCUIT) COCKPIT LIGHT 14 GA. BLUE SPEAKER (STEREO OPTION ONLY) 14 GA. SPEAKER WIRE SPEAKER (STEREO OPTION ONLY) 14 GA. SPEAKER WIRE OPTIONAL STEREO 14 GA. SPEAKER WIRE 14 GA. WHT/RED 14 GA. WHT/YEL HEAD CONTROL PANEL 10 GA. BRN/WHT 10 GA. RED 10 GA. BLK 10 GA. ORG 10 GA. GRN COCKPIT LIGHT 14 GA.
World Class Catamarans to float switches and/or memory circuits E sense sense F A C battery D port start battery 5-12 stbd. start battery stbd.
World Class Catamarans FRESHWATER SYSTEM DIAGRAM 20 GAL.
World Class Catamarans LIVEWELL / RAW WATER SYSTEM RAW WATER OUTLET RAW WATER PUMP 5-14
World Class Catamarans MARINE HEAD DIAGRAM DECK PUMP−OUT FITTING HOLDING TANK VENT DISCHARGE HOSE HOLDING TANK HEAD INLET DISCHARGE HOSE TO FRESHWATER PUMP 5-15
A C D STARBOARD B D i E E H D A B C D E F G H I G THRU HULL D 5-16 B F A PORT AFT BILGE PUMPS SCUPPER DRAINS BOX DRAIN FUEL VENTS ANCHOR LOCKER DRAINS LIVEWELL DRAIN FISHBOX DRAIN FORWARD BOX DRAIN OPTIONAL HOLDING TANK VENT DESCRIPTIONS World Class Catamarans THRU HULL DIAGRAM
