PcCR 1417 ACL4 System Automatic Cassette Loading Version Installation Manual Catalog number: AT095047-01 November, 2004
OREX Ltd. is a market innovator in the field of portable Computed Radiography Technologies— designed and priced for low-volume clinic or field unit needs. Founded in 1995 under the name of Digident, the company initially entered the market of desktop dental radiography providing high quality, portable CR reading units for dental and orthodontic professionals around the world. The secret of Digident/OREX’s rapid success lies in the best cost-performance ratio on the market.
Safety Summary LIFTING HAZARD U The PcCR 1417 scanner weights 40 Kg (88lb). • Do not try to lift the scanner by yourself. • Always seek assistance from another person. • Lifting equipment that is too heavy may result in serious injury to personnel and/or damage to equipment. WARNING U The PcCR1417 scanner is a CLASS 1 Laser product.
Laser Safety Instructions 1. During normal operation, to prevent the surronding area from being exposed to laser, the scanner should always be enclosed in its protective cover. This is 2. During normal operation, the cover should not be removed. Removing the cover should only be done for service purposes by a qualified technician.
Table of Contents 1. Terms and Conventions..............................................................1-1 2. Packaging.....................................................................................2-1 3. Site Preparation...........................................................................3-1 3.1 3.2 3.3 3.4 3.5 4. Installation ...................................................................................4-1 4.1 4.2 4.3 4.4 4.5 5. General .........................................
5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 Main Screen......................................................................... 5-1 Setup Anatomical ................................................................ 5-3 Setup Image......................................................................... 5-6 Setup Configuration ............................................................ 5-8 Setup Operation Update .................................................... 5-12 Setup Diagnostics...
List of Figures Figure 1: Closed Box...............................................................................................................2-1 Figure 2: Open Box .................................................................................................................2-1 Figure 3: PcCr 1417 Dimensions ............................................................................................3-2 Figure 4: System Configuration ...................................................................
1.
2. Packaging The PcCR 1417 is shipped in a custom designed box that protects the scanner. If the PcCR 1417 needs to be returned to Orex or to one of its dealers, the scanner must be repacked in its original box, and must include the CD and the USB cable. Figure 1: Closed Box Please use all the protective parts in the box in order to minimum the risk of damage to the scanner.
3. Site Preparation 3.1 General Inform the client about the site preparation requirements prior to installing the PcCR 1417. Without these requirements being met, you cannot complete the installation, and the client’s ability to use the PcCR 1417 properly can not be guaranteed. 3.2 Computer Requirements Pentium 4, 1.
50 cm 100 cm 80 cm Figure Electrical Requirements 3: PcCr 1417 Dimensions 3.5 Voltage: 90 V–250 V AC Frequency: 50Hz–60Hz Fuses: Two fuses are located next to the On/Off switch at the back of the scanner. Each fuse protects one of the power supplies. The fuses are 1A (slow blow). UPS: Online; 500 VA Environmental Requirements 3.5.1 Temperature Maintain the room temperature between 18ºC and 30ºC, normal lab conditions; relative humidity 80%, non-condensing. 3.5.
be exposed to light only when they move from the cassette into the PcCR 1417 scanner. For optimal results, room light is recommended at less than 1000 Lux.
4. Installation This chapter explains the installation procedure of the PcCR 1417. The FSE who installs the PcCR 1417 shall follow the steps described herein. Upon completion of the installation, fill out the Installation Report (Appendix B). 4.1 General On-site installation of the PcCR 1417 shall be carried out by FSEs authorized by Orex, and will follow the instructions below: 1. Unpack the PcCR 1417 and position it in the desired location. 2. Verify the integrity of the unit and its components. 3.
4.2 On-Site System Configuration PC PC PC Server PC PC Onyx-Rad Scanner Interface PACS GOP PcCR 1417 Figure 4: System Configuration PC – Make sure that the PC you are using meets the requirements described in Section 3.
4.3 Equipment Required For Complete Installation • PC (refer to “computer requirements” for details) • Cables: Power cable (not included with the PcCR 1417), USB cable (included with the PcCR 1417) • “Scanner interface” CD • “Onyx-Rad” CD • Dongle parallel/USB for licensing Onyx-Rad software (figure 5). • Dongle (parallel plug) for licensing GOP filters (figure 6).
4.4 Installation process The installation process includes the following: 4.4.1 Connecting the cables 4.4.2 Installing drivers for PcCR 1417 4.4.3 Installing “scanner interface” 4.4.4 Installing Onyx-Rad 4.4.5 Installing the Dongle (license for GOP) 4.4.4 Licensing the GOP filters 4.4.1 Connecting the cables 1. Connect the power cable from the PcCR 1417 to the power outlet. 2. Connect the USB cable (included in the PcCR 1417 box) to the USB port of the PC. 4.4.
3. Choose “Search for a suitable…”; then click “Next” 4.
5. Insert the “scanner interface” CD in to the CD-Rom drive. If installation does not begin automatically, Click the “Browse” button. 6. A “Locate file” window appears. Browse to the CD-Rom. 7. Double click the “Driver for windows 2000 and XP” folder.
8. Mark the “orex02.inf” file; then click “Open” 9. The Installation Wizard finds the driver for the PcCR 1417. Click “Next”. 10. Click “Yes” to confirm the driver file 11. The installation wizard completes the installation of the driver.
4.4.3 Installing the “Scanner Interface” 1. Insert the “Scanner Interface” CD into the CDRom drive. If installation does not begin automatically, Double-click on “My Computer” and choose the CD-Rom drive. The content of the CD will appear on a new window: 2. Double-click the “setup.exe” file. 3. The installation of “Scanner Interface” begins. Click “Next”.
4. Click “Next”. 5. Choose “Install new filters” and click “Next”. The software installs.
6. Choose the option appropriate to the specific system. Click “Next”.
7. Click Next 8. Use the default options and Click “Next” 9.
10. When all tasks are completed, click “Next”. 11. Click “Finish” 12.
13. Choose “I accept the license …….. “ and then click “Next” 14.
15. Click “Next” 16.
17.
4.4.4 Onyx-Rad Installation The Onyx-Rad software is supplied on a CD separate from the “Scanner Interface” CD. For installation of the Onyx-Rad software, refer to the detailed explanations in the Installation Manual located on the Onyx-Rad CD. Note: 1. To function, the Onyx-Rad also needs the Dongle, installed in section 4.4.4. If the Dongle is not installed, or is not connected to the parallel/USB port, the software cannot run. 2. Restart the computer at the end of the Onyx-Rad installation.
4.4.5 Licensing the GOP Filters This section can be applied ONLY after installing the Dongle. This process is performed automatically with the scanner interface software installation. 1. Plug the dongle to the parallel port on the back of the computer. 2. Insert the “Scanner Interface” CD into the CDRom drive. 3. Double click the “CVLicense.exe” file. Figure 7: CVLicense Window Before GOP Licensing 4. A new window appears. Double click “CVIEOrex-Soft” (5rd line).
5. The licensing window appears. Enter the code supplied by Orex into the “Key” dialog box. If you have not received the code, please contact your distributor. The code is unique, and depends on the SN of the Dongle, which appears on the dongle as a 4-digit number at the bottom line. SN=00D8 (example) Figure 8: Setting the GOP License Key 6. Enter the code you received; then click “Set Key”.
Figure 9: CVLicense Window after GOP Licensing 7. The previous screen appears again. This time the “CVIE-Orex-Soft” on the 5ht row, the message “license is valid” should appear in the status column. If the status does not change to “license is valid” check the key that was entered again and confirm that small/big letters were written correct.
4.5 Installation Report For the warranty of the PcCR 1417 to take effect, and in order to verify correct installation by Orex, you are required to fill out the installation form and fax/e-mail to Orex service department. The installation form is located in Appendix C Orex Contact Information Israel: Fax: (+972) -4- 9591262 Email: support@orex-cr.com USA: Fax: (+1) -617-244-8888 Email: supportusa@orex-cr.
5. Scanner Interface Software 5.1 General The Scanner Interface Software is a module that enables the FSE to access to the PcCR 1417 advanced setup, and the user to interface with the system. Following is a list of screens, and their functionality: 5.2 Interface Description 5.2.1 Main Screen This screen is used as the interface between the end user and the scanner. 1 2 3 4 5 6 7 Figure 10: Scanner Interface, Main Screen Title Description 1.
Title Description 4. Erase For erasing the image on the phosphor plate. 5. Eject For unloading the plate; then ejecting the cassette. 6. Setup For entering the Setup interface. The login screen is displayed: • User password – None • Technician password – 9591 • Orex Technician password – Contact Orex Service Dept. 7. Exit For exiting the PcCR 1417 interface.
5.2.2 Note: Setup Anatomical Each setup relates to a specific part, to be scanned from a plate that originated from a specific x-ray machine. To enter the Anatomical screen choose the “User” mode and click “OK”. Figure 11: Setup Menu, Anatomical tab Title CR\PORTALS Parameter Description CR – works with standard X-ray settings. PORTALS- works in RT mode. Unit Select The PcCR 1417 can support up to 4 different x-ray units. Each unit has its own set of parameters.
Title Parameter Description Organ Organ List Select the required organ from the dropdown list. The following organs are available: • • • • • • • Sub Organ List Skull Upper Extremities Chest Abdomen Spine Lower Extremities Abdomen Select the required sub-organ from the available list; this has to describe the image you want to scan. This is an initial list; you can add, and delete organs to any of the sub-organ lists (see the two buttons below).
Title Parameter Description tune the image. If the image is too dark, increase the value by 10 numbers. If the image is too light, decrease the value by 10 numbers. Offset Indicate the current Offset calibration, (for more details refer to the User Manual). Do not change this value. External Settings For using settings pre-defined by an external software application.
5.2.3 Setup Image Figure 12: Setup Menu, Image tab Title Parameter Enable the option to save the image as a jpeg file. Jpg image properties Data Correction Method Data Correction Method For changing the data correction method. The recommended method is Linearization. For using an available image file for scanning, if no plate (cassette) is available. Demo Scan Rotate canvas Description Horizontal flip For flipping the image.
Big Plate Resolution Always Ask Before scanning a small plate, you will be prompted to choose the required resolution (Normal/High). All small plates will be scanned at normal resolution. Normal Resolution Unchecked – Normal resolution always Checked – High resolution always Save For saving the parameters. This HAS to be done before selecting another tab. Auto-crop Allows Auto-Shutter operation on the image (removes white areas around the image). For additional information contact Orex support.
5.2.4 Setup Configuration Figure 13: Setup Menu, Configuration tab Title Parameter Description Local Scanner Settings Configuration file Opens the configuration file with Notepad. Origin X X-axis home, where the scanner begins to scan the plate. Origin Y Y-axis home, defines the location where the plate enters the scanner. Steps for Plate Enter Defines the number of steps for the loader to return the plate into the cassette.
Title Parameter Description Erase Factor Increase this value for a longer erasing process (When a very high dose was used). Decrease this value for a shorter erasing process (When a very low dose was used). Step Size Number of steps for each complete turn of the lead screw. Screw Size Diameter of the lead screw. Data Maximum Preset values used by the software to obtain the best results for high density objects. Auto Erase after Scan The default operating mode of the scanner.
Title Parameter Description Image Diagnostic For the calibration process. Once this option is checked, after the scanning process, the Image Diagnostics screen appears, from which you will be able to choose the type of required filter. ACL4/ACL2I Must be chosen for nominal work. ACL4/ACL2I test For Orex internal use only. Auto Load For Orex internal use only. Origin Settings For fine-tuning the origin of the image.
Title Parameter Description files\orex\ACL4SB\archive Option for technicians to disable the lamp worming up process Warming up override Scanner Interface Software 5-11
5.2.5 Setup Operation Update Figure 14: Setup Menu, Operation Update tab Title Parameter Use to select the desired unit for performing backup, or restoring Unit 1-4 Backup Configuration Backup Update Main Firmware Description A. PC Backup Backup of data to a PC. B. Memory backup Backup of data to serial EPROM Software Update Click the Software update button to update the software to the scanner. Boot Password Displays the Boot password.
5.2.6 Setup Diagnostics Figure 15: Setup Menu, Diagnostics tab Title Parameter Description Optical Erase Lamp Turn on/off the Erase lamp Lamp1 Indicates that lamp1 is on. Lamp2 Indicates that lamp2 is on. Laser Turns on/off the Laser unit On Turns on the Rotational motor Speed Indicates the speed of the rotational motor. Rotational Motor Stepper Motor End Start Each click moves the carrier in the selected direction.
Title Parameter Description Plate Control Sensors Sensors Cassette in place – Cassette is docked Cassette hold – Cassette is locked Loader back– Loader has reached plate W0 – Plate is approaching rollers; has to slow down Roller – Feeding rollers Z0-Z4 – Positioning sensors Moves the plate In or Out of the scanner. In Out High/Low slide-bar Controls the movement speed of the plate in the scanner.
5.2.7 Setup Automatic Tests This menu is used primarily, at the end of the Orex production line, for burn-in tests. Figure 16: Setup Menu, Automatic Tests tab Title Parameter Description Scanner Test Test Counter Displays the number of tests that have been run. Displays the test results. Display Test Result Test Settings Automatic Scan Performs a scan automatically, when the cassette is inserted into its port.
5.2.8 Setup Advance Figure 17: Setup Menu, Advance tab Title Parameter Description Scanner ID Serial Number From here you can edit the serial number, and the DV number. Displays the serial number of the system. DV Number Scan mode Scan Counter Displays the number of scans performed. Reset Resets the number of scans to “0”. Single mode One image at a time is saved after scan process is finished to the database.
Title Save Parameter Description For saving the parameters. This HAS to be done before selecting another tab.
5.2.9 Setup About Figure 18: Setup Menu, About tab Title Parameter Description Software Version 1. Motion Currently used version of the Motion board 1.1 USB (FPGA) Currently used version of the USB (FPGA). 2. Firmware (boot) Currently used version of the Firmware (boot) 3. Firmware (Motion) Currently used version of the Firmware (Motion) 4. Driver Currently used version of the Driver 5.
Title Parameter Description Scanner ID Serial number Scanner serial number Scan counter Number of scans been done Scanner Interface Software 5-19
5.2.10 Image Diagnostics For performing final calibration of the filters assigned to the displayed part (suborgan), after scanning the desired image is displayed on the mini viewer. The results can be seen immediately, as opposed to the Setup screens where the results are not immediately visible.
Title Parameter Description Data Correction method For changing the data correction method. The recommended method is Linearization. For changing the Data Minimum. Data minimum Process For viewing the result of the new setup Reset For resetting the image N.R Noise reduction Auto shutter Eliminate white borders around the image. Gain factor This parameter moves the histogram to the desired location on the graph and sets the new PM gain value in the Anatom.ini file.
It is possible to view the histogram of the image. In addition, for each sub-organ you can set a Data Minimum value.
6. Troubleshooting Problem “Disconnect” error message appears on the “scanner interface” screen Onyx-Rad software does not load. Error message received GOP filters do not apply on the image What should I do? 1. Check: Power cable connected? USB cable connected? 2. Turn system off; then on again.
7. Appendix A: Installation Prerequisites PRE-INSTALLATION FORM Computer requirements: PC: CPU – Pentium 4, 1.8GHz (min.) RAM – 256MB Hard-Drive – 40GB Operating System: Windows 2000 Monitor: Size – 17” (min.) Resolution – 1024x768 (min.) Ports: USB port available NO USB mouse or keyboard Parallel port Additional: Network adapter (for Dicom send) .
Single Media Archive required? • Yes / No When using the PcCr 1417 with a main PACS on site, the images are Dicom sent to the PACS. Please verify with Orex the compatibility of the PACS to Orex software.
8. Appendix B: Installation Report INSTALLATION REPORT Reporting distributor: Company name: Technician installing the PcCr 1417: Name: Tee. No.: e-mail: Site information: Name: Address: Tel. No.
