EN Electronic Roller Shutter Belt Winder RolloTron Standard Operating and Assembly Manual.........................................................................................1 Item No.: 1423 45 19 1423 60 19 (Standard Plus) 1415 45 19 (Small belt) VBD 589-2 (12.
i With your purchase of a RolloTron Standard, you have chosen a quality product manufactured by RADEMACHER. Thank you for the trust you have placed in us. This roller shutter belt winder has been designed both in order to provide optimal convenience and operability as well as in terms of ensuring solidity and durability. Having applied uncompromising quality standards, and carried out thorough testing, we are proud to be able to present you with this innovative product.
i Contents EN 1. Scope of delivery (item no. 1423 45 19) *........................ 4 17. Automated solar function; brief description.............25 2. General view (item no. 1423 45 19) *................................. 5 17.1 Automated solar function; configuring sensitivity....................................................................27 3. Key to symbols.......................................................................... 6 4. General safety information..............................
i EN 1. Scope of delivery (item no. 1423 45 19) * * also applies to item numbers 1423 60 19 / 1415 45 19 Legend 2. 3. 1. 4. 5. 6. 7. 4 1. Belt winder RolloTron Standard or Standard Plus 2. 2 x assembly screws (4 x 55 mm) 3. Disengaging bracket (in housing) 4. Connection cable with Euro-plug 5. Reel compartment cover 6. Cover plate 7.
i EN 2. General view (item no.
i 3. Key to symbols Risk of fatal electric shock. ◆◆ This sign warns of danger when working on electrical connections, components, etc. It requires that safety precautions be taken to protect life and health. STOP EN NOTE / IMPORTANT In this way, we wish to make you aware of the following content in order to ensure optimal functionality. Important safety information. This concerns your safety. Please pay particular attention and carefully follow all instructions marked with this symbol. i 4.
i STOP 4. General safety information Incorrect use leads to an increased risk of injury. ◆◆ Train all personnel to use the RolloTron Standard safely. ◆◆ Avoid allowing persons with limited abilities to operate the equipment and prevent children from playing with fixed controllers. ◆◆ Watch the moving roller shutters and keep other people away from the area to avoid injury in the event the shutters suddenly slip.
i Use the RolloTron Standard exclusively... ... for opening and closing roller shutters with a permissible belt. Only use original spare parts from RADEMACHER. ◆◆ This avoids the risk of malfunctions and damage to your RolloTron Standard. ◆◆ As the manufacturer, we provide no guarantee for the use of third-party components and accept no liability for consequential damage resulting from such. ◆◆ All repairs to the RolloTron Standard must be undertaken by authorised customer service personnel. i 6.
i EN 7. Permissible roller shutter belts IMPORTANT Only use belts of the permissible lengths. The RolloTron Standard can be damaged if longer belts are drawn in. NOTE The specifications are intended for guidance only and apply to an ideal installation situation. The actual values may vary due to local conditions.
i EN 8. Brief description The RolloTron Standard is a roller shutter drive designed for use inside. The unit is installed as a flush-mounted device. The power supply is provided via the enclosed connecting cable with plug or a fixed installed lead.
i i EN 9. General assembly instructions Poor routing of the belt can cause the belt to fail and leads to unnecessary loads on the RolloTron Standard. Incorrect installation can lead to property damage. ◆◆ Install the belt winder so that the belt runs as straight as possible into the device, in order to avoid unnecessary friction and wear. ◆◆ Strong forces are exerted during operation of the system which require secure installation on a firm base. 9.
i EN 9.2 Preparation for installation Take measurements. ◆◆ Check that the belt box has sufficient space to house the RolloTron Standard. 2 71 1. 12 All dimensions in mm All dimensions in mm RolloTron Standard Item no: RolloTron Standard Plus Item no.
i EN 9.2 Preparation for installation 2. Remove the old belt winder, if you are carrying out a conversion to an existing roller shutter system. ◆◆ Let the roller shutter move fully down, until the slats are completely closed. ◆◆ Remove the old belt winder and unreel the belt. There is a risk of injury from the pre-tensioned springs on the old belt winder. ◆◆ The spring unit can suddenly recoil when it is removed.
i 10. Safety instructions for electrical connection Danger due to electric shock when working on all electrical systems. ◆◆ The electrical connection and all work on electrical systems must only be carried out by a qualified electrician in accordance with the connection instruc-tions in these operating instructions. ◆◆ Carry out all installation and connection work only in an isolated, zero-volts state. ◆◆ Disconnect all phases of the mains power supply cable and secure it to prevent any reconnection.
i EN 10.1 Electrical connection 1. Connect the supplied connecting cable. The colour coding is irrelevant for the installation. Damaged cables can cause short circuits. ◆◆ Pay attention that cables are laid safely. ◆◆ The connecting cable may not be pinched when screwing on the belt winder as this could lead to damage. 2. Traction relief RolloTron Standard RolloTron Standard Plus Lay the connecting cable safely. ◆◆ Lay the connecting cable to the RolloTron Standard in a cable duct. Cable duct 3.
i EN 11. Drawing in and fastening the belt 1. 2. STOP Insert the mains plug into the socket. Press the Up key until the fastening hooks are easily accessible in the reel compartment. There is a risk of injury from the reel. ◆◆ Never reach into the reel compartment when the motor is running. 3. 4. 5. Always remove the mains plug from the socket before feeding the belt into the top of the RolloTron.
i 12. Mounting the RolloTron Standard EN Mount the RolloTron Standard as straight as possible, so that the belt can wind correctly. Ensure that the RolloTron Standard sits freely in the belt box and that it isn't in contact with the masonry, otherwise noise will be generated during operation. 1. Slide the RolloTron Standard into the belt box and screw it tight using the screws provided.
i 12. Mounting the RolloTron Standard 3. Mount the light sensor (not included, see page 42, Accessories). ◆◆ Insert the light sensor plug into the designated connection socket on the bottom of the RolloTron Standard. ◆◆ Subsequently secure the light sensor to the window pane using the sucker. NOTE The position of the light sensor on the window pane determines the point at which the roller shutters will close to in the event of sunlight. 4.
i 13. End point adjustment EN IMPORTANT The end points must be configured in order that the roller shutters stop at the desired upper and lower positions. It is imperative that both end points are configured, otherwise malfunctions may occur. ◆◆ If the RolloTron Standard is operated without an end point setting, the drive will continue to run for as long as one of the two control keys is actuated. ◆◆ The automatic functions remain blocked until such time as the end point setting is configured.
i 13. End point adjustment EN Set the lower end point 3. + Simultaneously press and hold the buttons. The roller shutters travel down. 4. + Release the buttons... ...as soon as the roller shutter achieves the desired position for the lower end point. The roller shutter stops and the lower end point is stored. Changing or correcting the end points 5. Move the roller shutters to the centre position and configure the respective end point again.
EN 14. Manual operation Manual operation is possible in any of the modes and has priority over the programmed automatic functions. 1. 2. 3. Open the roller shutters. Briefly pressing the button causes the roller shutters to move to the upper end point. or Causes the roller shutters to stop in the interim. Closing the roller shutters. Controls Briefly pressing the button causes the roller shutters to move to the lower end point.
EN 15. Automatic mode; brief description The RolloTron Standard features three automatic functions: All of the automatic functions can be combined as well as independently activated and deactivated. ◆◆ Automatic timer ◆◆ Automated solar function ◆◆ Automatic darkness function The status of each automatic function is indicated by the respective LED. The automatic timer can only be activated if a time setting has previously been programmed. 15.1 Automatic mode; toggling between Auto/Manual 22 1.
EN 16. Automatic timer; brief description The same switching times every day of the week. NOTE ◆◆ In order to set the switching times, you must carry out this step once at the time that the roller shutters are to open or close. For example, carry out the step at 8:00 o' clock in the morning if you want the roller shutters to open at 8:00 AM every day. ◆◆ You must set at least one switching time, in order to activate the automatic timer.
EN 16.2 Switching the automatic timer on / off You can toggle between automatic and manual modes at any time if required. 1. NOTE Manual operation of the roller shutters is possible at any time, regardless of the automatic settings. 2. Press and hold the timer button for approx. 1 second. Pay attention to the timer LED. OFF Automatic timer OFF The previously configured switching times are retained.
17. Automated solar function; brief description EN The automated solar function enables brightness-dependent control of the roller shutters in combination with the light sensor. To do this, the light sensor is secured to the window pane with a sucker and then plugged into the RolloTron Standard. Automated solar function Automatic moving up and down of the roller shutter once a set limit is exceeded. The roller shutter end position can be freely selected by changing the light sensor position.
17. Automated solar function; brief description Automatic lowering If the sensor detects uninterrupted sunlight for 10 minutes, the shutter will descend until its shadow covers the light sensor. 10 mins. sun Automatic clearing After approx. 20 minutes, the roller shutter is automatically raised a small amount to uncover the sensor. If the sun continues to shine, then the roller shutter remains in this position. If the brightness falls below the set limit, it will return to the upper end point.
17.1 Automated solar function; configuring sensitivity The automated solar function is switched on by setting or changing the sensitivity. 3. Configure the brightness at the level which the blinds should be closed. NOTE If you do not intend to use the automated solar function, it is necessary to remove the solar sensor from the window pane and protect it from the sunlight or remove the connector from the RolloTron Standard device. EN Pay attention to the timer solar LED.
18. Automatic darkness control; brief description EN The automatic darkness function causes the roller shutters to close automatically under the following conditions: ◆◆ If the automatic darkness control is activated. ◆◆ If darkness is detected for a minimum of 15 seconds. ◆◆ If the light sensor has been mounted and plugged into the RolloTron Standard. Automatic lowering At twilight, the roller shutters will lower to the lower end point after approx. 15 seconds.
18.1 Automatic darkness control; configuration of sensitivity The automatic darkness control is switched on by setting or changing the sensitivity. 3. Configure the brightness at the level (twilight) which the blinds should be closed. NOTE If you intend not to use the automatic darkness control, it is necessary to unplug the light sensor from the RolloTron Standard device or deactivate the automatic darkness control. EN Pay attention to the darkness control LED.
EN 19. Erase all settings, software reset If necessary, you can erase all of your settings and return the RolloTron Standard system to its original factory settings. 1. + + + Simultaneously press and hold the buttons for 4 seconds. 2. Release the buttons..., ◆◆ ... subsequently all of the settings will be deleted. (end points / switching times / automated solar function / automatic darkness control) 3. All of the LEDs flash red by way of confirmation. 20.
i 21. Removing the RolloTron Standard (e.g. in the event of a move) 1. + 2. + + Erase all settings. Simultaneously press and hold the buttons for 4 seconds. Fully close the roller shutters. Keep the button held down. 3. In doing so, pull out the belt as far as possible from the top of the RolloTron Standard. 4. Remove the cover plate from the lower mounting holes. ◆◆ You can remove the front panel by gripping the small notch in the lower side of the device. 5.
i 32 21. Removing the RolloTron Standard (e.g. in the event of a move) 7. Check the position of the fastening hook and move the hook into an easily accessible position if necessary. 8. Subsequently remove the mains plug permanently from the socket. 9. Release the belt from the fastening hook and pull it out completely from the front of the RolloTron Standard.
i EN 22. Removing the belt in the event of unit failure In the event that the RolloTron Standard unit fails and the motor no longer runs, you can use the disengaging bracket provided in order to fully remove the belt from the belt winder unit, without the need for cutting it. 1. 2. Remove the mains plug from the socket. 3. Release the drive with the help of the supplied disengaging bracket. Drive release Dismantle the RolloTron Standard as previously demonstrated on page 31.
i EN 23. What to do if... ? Fault Possible cause / solution ... the RolloTron Standard indicates no functions? Check the power supply including connecting cable and plug. ... the RolloTron Standard fails to react at the configured switching time? a) There may have been a power failure. Reconfigure the switching times, see page 23. a) The end points may not be configured. Reconfigure the end points, see page 19. ... the timer LED flashes? There may have been a power failure.
i EN 23. What to do if... ? Fault Possible cause / solution ... the roller shutters stop during downward travel? a) The roller shutters may have hit an obstacle. Move the roller shutters back up and remove the obstacle. b) Slats have shifted out of alignment. If possible, move the roller shutters back up and realign the slats.
i EN 23. What to do if... ? Fault Possible cause / solution ... all of the LEDs flash successively (running light) and the RolloTron Standard fails to operate in any direction. The maximum running time of the drive has been exceeded, see page 7/38. The motor is too hot. The belt winder will be operational again in approx. 1 hour. ...
i 24. Information about maintenance and care of your equipment EN Maintenance Maintenance Please check your RolloTron Standard and all of your roller shutter components regularly for damage: You can clean the RolloTron Standard using a damp cloth. Please do not use aggressive or abrasive cleaning agents. ◆◆ The deflection roller on the roller shutter box must move freely. ◆◆ The belt may not be frayed. ◆◆ Have damaged components exchanged by a specialist firm.
i EN 25. Technical Specifications Supply voltage: 230 V / 50 Hz Nominal power: 70 W Standby power: < 0.35 W Nominal torque: - RolloTron Standard - RolloTron Standard Plus 10 Nm 14 Nm Maximum speed: - RolloTron Standard - RolloTron Standard Plus 30 RPM. 24 RPM.
i EN 25. Technical Specifications Power failure Data retention subsequently to power failure The timer LED flashes in the event of a power failure. The configured switching times are retained subsequently to a power failure. As soon as the power supply is restored, the opening and closing times will be executed again. However, the times will be offset by the duration of the power failure. The timer LED lights up permanently again after pressing the UP ( ▲ ) or DOWN ( t ) key.
EN 26. Tractive force diagrams Lifting weight [ kg] i 2 3 4 6 7 = = = = = = = 40 5 Lifting weight [Kg] Belt thickness 1.0 mm Belt thickness 1.3 mm Belt thickness 1.
i 27. CE Mark and EC Conformity EN The electronic roller shutter belt winder RolloTron Standard (item no.: 1423 45 19 / 1423 60 19 /1415 45 19) complies with the requirements of the following European und national directives: 2006/95/EC Low-voltage directive 2004/108 EC EMC directive The conformity has been verified and the corresponding declarations and documentation are available on file at the manufacturer’s premises.
i 28. Accessories A comprehensive range of accessories is available for customising your RolloTron Standard to local conditions. Further information about our accessories is available at the following website: www.rademacher.
i 29. Warranty conditions RADEMACHER Geräte-Elektronik GmbH provides a 36-month warranty for new systems that have been installed in compliance with the installation instructions. All construction faults, material defects and manufacturing defects are covered by the warranty.
Service: Hotline 01807 933-171* Fax +49 2872 933-253 service@rademacher.de * 30 seconds free of charge, subsequently 14 cents / minute from German fixed line networks and max. 42 cents / minute from German cellular networks. Subject to technical modifications, misprints and errors. Illustrations not binding RADEMACHER Geräte-Elektronik GmbH Buschkamp 7 46414 Rhede (Germany) info@rademacher.de www.rademacher.
