EN Operating and installation instructions for RADEMACHER DuoFern tubular motors.........................29 Applicable for the following series: RolloTube Intelligent Radio Small and Medium Item numbers: 2640 06 65 / 2640 10 65 / 2660 10 65 / 2660 20 65 / 2660 30 65 / 2660 40 65 / 2660 50 65 Please note: Site of installation: ................................................................................................................................. Serial number .....................................
i EN Dear Customers, With your purchase of this tubular motor, you have decided in favour of a quality product manufactured by RADEMACHER. We would like to thank you for your confidence. RADEMACHER tubular motors have been developed with the greatest possible convenience in mind. Having applied uncompromising quality standards, and carried out thorough testing, we are proud to be able to present you with this innovative product. It’s brought to you by all the highly-qualified personnel here at RADEMACHER.
i Contents EN Dear Customers,.............................................................................................30 These instructions...........................................................................................30 Key to symbols...............................................................................................30 Figures..........................................................................................................32 Key to the overall view (Figure a) . .......
i EN Figures 1 (1) (2) (3) (5) (4) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (17) 2 3 4 (16) (8) (18) (7) (19) L B C A = (D/2) 5 L = A - (B + C) (10) (10) (5) (2) (8) (3) (9) (5) (4) (5) 7 6 (1) (4) (5) 8 (5) (6) (20) SW 40 (20) (11) (12) (13) (14) (2) (6) 32
i EN Key to the overall view (Figure a) (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) Counter bearing Ball bearings Axle pin on bearing capsule Bearing capsule Rotating union Mounting spring Retaining clip Catch Tubular motor Adapter Set button (transparent with LED) Drive head Drive end bearing Retainer Motor cable Controller (e.g.
EN General safety instructions Danger due to electric shock when working on all electrical systems. Incorrect use leads to an increased risk of injury. ◆◆ The electrical connection for the tubular motor and all work on the electrical systems may only be undertaken by an authorised qualified electrician and in accordance with the connection diagrams in these instructions, see pages 42/43/44. ◆◆ Train all personnel to safely use the tubular motor.
i EN Functional description The RADEMACHER DuoFern RolloTube Intelligent Radio series of tubular motors are designed for opening and closing roller shutters and awnings. The internal DuoFern interface enables the motor to be integrated into a DuoFern radio network, making it possible to configure and control many automatic functions remotely with the help of a DuoFern transmitter (e.g. the DuoFern central operating unit).
i Function of the shutter length compensation system The shutter length compensation system is active subsequent to every automatic learning process for the upper end point. Afterwards, the tubular motor no longer runs fully against the upper end point in order to protect the roller shutters and the end points. For example, seized roller shutters can cause the automatically learned end points and runs to be changed over a period of time.
EN Installation of the tubular motor Required minimum width for the roller shutter box: NOTE The following installation instructions apply to standard installation situations in combination with RADEMACHER tubular motors and accessories. Tubular motor type: Small Minimum width approx.: 56 cm The drive head (12) of the motor can be installed on either the right or left sides of the roller shutter box. These instructions depict the installation on the right-hand side.
Mounting the catch with freewheel mechanism (Figure )* EN * = supplied state 4.a IMPORTANT If the tubular motor is to be operated with automatic end point configuration and obstacle detection, then the catch (8) must be mounted with free-wheeling action. (19) (8) 1. Slide the adapter (8) onto the drive adapter (19) so that it can free-wheel and so that it engages behind the retaining clip (7). Free-wheeling is given if the catch (8) can be easily turned back and forth.
Sliding the tubular motor into the rotating union (Figure 5) Never knock the motor (9) with force into the rotating union (5). STOP 1. EN Doing so will cause serious damage. First slide the catch (8) into the rotating union (5). 2. Important The motor (9) must have sufficient free space for rotating unions with internal felt. Subsequently, press the rotating union (5) fully onto the adapter (10).
Preparation for use of precision tubes (Figures - ) EN 5.d 3. Slide the tubular motor into the precision tube. 5.e 4. Mark the four fastening holes and subsequently drill them through the precision tube in the catch (8). Attention ◆◆ Never drill deeper than 10 mm into the catch (8). ◆◆ Never drill in the area of the drive. Doing so will cause serious damage. STOP 5.f 5. Inserting the bearing capsule (Figure 5) 1.
EN Mounting the motor into the bearing (Figure 6) 1. 2. Drive bearing (as click bearing)/(13) Counter bearing (1) Press the drive head (12) lightly onto the drive bearing (13) until it engages. Insert the other end of the rotating union (5) with the ball bearing (2) into the counter bearing (1). NOTE ◆◆ The set button (11) must be easily accessible. In the event that you are using a different bearing to the RADEMACHER click bearing, you may need to secure the drive with a secondary cotter pin.
EN Safety information regarding the electrical connection Danger due to electric shock when working on all electrical systems. Fixed-installation devices... ◆◆ The electrical connection for the tubular motor and all work on the electrical systems may only be undertaken by an authorised qualified electrician and in accordance with the connection diagrams in these instructions. ...must be equipped on the installation side with a circuit-breaker for each phase in accordance with DIN VDE 0700.
EN Electrical connection of the tubular motor (Figure k) 11 Legend (a) (a) = set button (11) (b/d) = socket box (c) = Mains 230 V/50 Hz Pin assignment (b) (d) (c) (e) (f) (g) (h) (i) (e) = PE green/yellow (f) = N blue (g) = L black (h) = external switch white (i) = Antenna violet (not connected in this example) IMPORTANT ◆◆ If the “external switch” (h) lead is not used, then it must be connected to the neutral conductor (f) (see fig. k).
EN Connection and use of the cord circuit setting unit for end point setting (Figures m/n) 13 For initial installation, the roller shutter engineer can connect the motor cable (15) to a commercially available cord switch device (22) in order to configure the end points for the tubular motors. (22) After mounting, feed cables (e - h) for the motor cable (15) to the designated switching point (e.g. up to the switch socket). Use the “external switch” conductor (h).
EN Automatic configuration of the end points This procedure can be used in order to automatically search for and configure the end points for the tubular motor. Requirements for automatic configuration of the end points: Note If end points have already been configured or in the event that the end point configuration fails, you must reset the tubular motor to the factory setting (see page 50), in order to repeat the process.
EN Manual adjustment of end points Initial installation ◆◆ In order to do so, the tubular motor must be fully installed. For initial installation, the roller shutter engineer can carry out the end point configuration with the help of the set button (11) on the motor or with a commercially available cord switch device (22) or external switch. ◆◆ Never dismantle the mechanical stopper from the final roller shutter lamella.
Automatically setting the upper end point and manually setting the lower end point EN Symbols and actions when connecting a cord circuit setting unit (22) or when connecting an external switch. 1. 2. or SET Switch on the mains power. ON The roller shutters will first travel to the upper stop until the tubular motor switches off automatically. or If the tubular motor is already logged on to the DuoFern network, then the direction of travel can also be specified with DuoFern transmitters.
Manual setting of upper / lower endpoint with a cord circuit setting unit or with an external switch EN Symbols and actions when connecting a cord circuit setting unit (22) or when connecting an external switch. 1. Switch off the mains power. or 2. 3. If a cord circuit setting unit (23) is being used, then the rocker switch must be positioned to the centre position. Press and hold the SET button or the external switch. or SET SET OFF + or Additionally switch on the mains power.
Manual setting of upper / lower endpoint with help of the set button on the tubular motor EN Symbols and actions when connecting a cord circuit setting unit (22) or when connecting an external switch. 1. 2. or SET or Switch on the mains power. ON Move the roller shutters in the desired direction of travel. In doing so, observe the switching sequence. ◆◆ The switching sequence for the SET button or the external switch is: OPEN/STOP/CLOSE/STOP, and so on.
EN Configuring tubular motors The tubular motors can be individually configured with the help of a cord circuit setting unit (22). The following configurations are possible. Note Additional settings can be undertaken with the optionally available RT ConfigTool. Please refer to the information on our Website (www.rademacher.de). ◆◆ Reload the factory settings.
i EN What to do if... ? ...the motor fails to start? Possible cause: ◆◆ The mains voltage is not available. Solution: ◆◆ Check the power with a meter to ensure that the supply voltage (230 V) is available and check the wiring. ◆◆ Observe especially the information relating to impermissible connection types. ...The tubular motor stops after a short period of time during the configuration and test procedures? ...
i Motor series Small 6 28 230 50 121 0.53 4 5 0.75 3 32 H I IP 44 PVC 485 35 i EN Technical specifications Medium 10 16 230 50 121 0.53 4 5 0.75 3 32 H I IP 44 PVC 485 35 10 16 230 50 112 0.49 4 5 0.75 3 32 H I IP 44 PVC 487 45 20 16 230 50 145 0.64 4 5 0.75 3 32 H I IP 44 PVC 487 45 30 16 230 50 191 0.83 4 5 0.75 3 32 H I IP 44 PVC 546 45 CE Mark and EC Conformity DuoFern tubular motors of series RolloTube Intelligent Radio Small and Medium (item numbers.
EN Connecting / disconnecting DuoFern transmitters Every DuoFern transmitter that is required for operation has to be assigned to the tubular motor in order that the radio tubular motor can be controlled with a DuoFern transmitter. There are various ways to connect the DuoFern transmitter to the radio tubular motor or to disconnect the radio tubular motor: You can assign a maximum of 20 DuoFern transmitters, e.g. DuoFern manual central operating unit ; DuoFern standard manual transmitter etc.
Connect / disconnect the DuoFern central operating unit with the radio code EN Display Button Each DuoFern transmitter that is required for operation has to be assigned to the tubular motor in order that the radio tubular motor can be controlled with a DuoFern transmitter. 1. Select the “Radio Code” menu on the DuoFern central operating unit: M M OK System settings 2 2.2 2. OK 3.a M 4. OK 5. Radio settings Radio code Confirm selection. OK 3.
Connect / disconnect the DuoFern central operating unit with the radio code Button 9. EN Display Activate the central operating unit’s “connect” or “disconnect” mode. = connect mode = disconnect mode NOTE If disconnected, the radio tubular motor will be deleted from all of the groups in which it was previously positioned. 10. After the connection, select the following for the new actuator: a) a group number b) a member number 11. OK 12. 13. Confirm the member and group numbers.
i Warranty conditions EN RADEMACHER Geräte-Elektronik GmbH provides a 5 year guarantee for new equipment installed in accordance with the installation instructions. All construction faults, material defects and manufacturing defects are covered by the warranty.
