Owners Guide t 1-800-670-0707 (toll free) f 1-800-994-7828 (toll free) e CustomerService@xantrex.com www.xantrex.
About Xantrex Xantrex Technology Inc. develops, manufactures and markets leading advanced power electronic and control products for the Distributed, Mobile, and Programmable Power markets. The company’s enabling technology converts raw electrical power from any central, distributed, or backup power source into highquality power required by electronic and electrical equipment. Its products are sold under the Xantrex, Trace, Heart and Statpower brands.
About This Guide Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions that could result in personal injury or loss of life. CAUTION Cautions identify conditions or practices that could result in damage to the XPower™ Powerpack unit or to other equipment. Important: These notes describe an important action item or an item that you must pay attention to.
About This Guide References to XPower Powerpack In this guide, both the XPower Powerpack 300 and the XPower Powerpack 300 Plus (with the air compressor) are referred to as XPower Powerpack when the information applies to both models. However, when the information is specific to one model, then reference is made specifically to the XPower Powerpack 300 or to the XPower Powerpack 300 Plus. Related Information You can find more information about Xantrex Technology Inc.
Important Safety Information The XPower Powerpack generates a similar type of AC power as a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard. Keep Away from Children.
Warnings and Cautions CAUTION Do not expose the XPower Powerpack to temperatures over 104 °F (40 °C). WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead acid batteries. These batteries, unlike the sealed AGM battery in XPower Powerpack, vent explosive hydrogen gas which can be ignited by sparks from electrical connections.
Precautions When Working With Batteries Precautions When Working With Batteries WARNING: Explosion and Fire Hazard 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or flame in vicinity of the engine or batteries. 4.
Precautions for Using Rechargeable Appliances 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte.
Contents Important Safety Information Warnings and Cautions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v Precautions When Working With Batteries - - - - - - - - - - - - - - - vii Precautions for Using Rechargeable Appliances - - - - - - - - - - - viii 1 Introduction About the XPower Powerpack - - - - - - - - - - - - - - - - - - - - - - - - - 1 Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 2 Features Materials List - - - - - - - - - - - - - - - - - - - -
Contents Operating an AC Appliance - - - - - - - - - - - - - - - - - - - - - - - Operating 12 Volt DC Appliances - - - - - - - - - - - - - - - - - - - - Jump-starting a Vehicle Engine - - - - - - - - - - - - - - - - - - - - - - Using the Air Compressor: XPower Powerpack 300 Plus - - - - - Inflating Tires- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inflating Small Sports Equipment - - - - - - - - - - - - - - - - - - - Connecting to an External Battery - - - - - - - - - - - - - - - - - -
Contents 7 Warranty and Product Information Warranty Information- - - - - - - - - - - - - - - - - - - - - - - - - - - - - Returning a Product - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Out of Warranty Service - - - - - - - - - - - - - - - - - - - - - - - - - - - Contacting Xantrex Customer Service- - - - - - - - - - - - - - - - - - - 45 47 48 49 xi
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1 Introduction About the XPower Powerpack Thank you for purchasing the XPower™ Powerpack. Easy to use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 volt DC appliances whenever you need power for work or play, at home or on the road.
Comprehensive Protection Comprehensive Protection Automatic overload The XPower Powerpack has built-in protection against output overload. If you connect an appliance to the AC Outlet that draws more than 250 watts, or one which draws excessive surge power, the power to the AC Outlet automatically shuts off. Overheating The XPower Powerpack is protected from overheating. If the inverter exceeds a safe temperature, power to the AC Outlet automatically shuts off.
2 Features Chapter 2 describes the main features of the XPower Powerpack. Xantrex recommends that you familiarize yourself with these features before operating the unit.
XPower Powerpack Features XPower Powerpack Features Front Panel Detail ① ② ③ ④ Feature ① 4 Description Battery Level indicators illuminate when you press the Battery Status button. • 4 lights indicates full charge • 3 lights indicates 3/4 charge • 2 lights indicates 1/2 charge • 1 light (red light): the battery is discharged (empty) and must be recharged promptly.
Front Panel Detail Feature Description Note ② Battery Status Button indicates the charge state of the battery. Battery Level indicators are inaccurate if you press the Battery Status Button while the XPower Powerpack is running an appliance or is being recharged. ③ Recharge Indicator illuminates only when the battery is being recharged through the Charger Input Socket and not through the DC Charging Cable. The light is amber when charging, and green when the battery is fully charged.
Air Compressor (XPower Powerpack 300 Plus only) Air Compressor (XPower Powerpack 300 Plus only) OFF ON ② ① ③ ④ 6 Feature Description ① On/Off switch turns the compressor unit on and off.
Right Side View Right Side View ① ② ③ ④ ⑤ Feature Description ① DC Power Socket can: • • Power 12 volt DC auto, RV or marine appliances Recharge XPower Powerpack from a 12 volt outlet in a vehicle using the DC Charging Cable ② AC Outlet On/Off switch illuminates when switch is turned On. ③ AC Outlet is a standard 3-prong outlet supplying 115 volts AC power for running an AC appliance. ④ Charger Input Socket for use with the AC Charger supplied.
Left Side View Left Side View ① ② ③ Feature Description ① Fluorescent lights illuminate for about 25 hours when the battery is fully charged. ② Light On/Off Switch has three settings: Off, One Light, and Two Lights. ③ Jumper Cable Port supplies high power DC current. The jump-start cables connect to the Jumper Cable Port when boosting a vehicle’s starting battery or when connecting an external battery to the XPower Powerpack.
Accessories Accessories ① ② ⑤ ③ ④ Feature Description ① AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. ② Jump-start cables provide a special jump-start safety feature. This feature enables the XPower Powerpack jump-start ability only if the XPower Powerpack detects that the cables are connected to a battery correctly.
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3 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently. This chapter covers: • Recharging the XPower Powerpack for first time use • Operating AC appliances and 12 volt DC appliances • Jump-starting a vehicle engine • Connecting to an external battery for additional run time • Using the compressor on the XPower Powerpack 300 Plus Operating Conditions and Guidelines CAUTION Read all operating instructions before operating the XPower Powerpack.
Choosing a Location CAUTION Do not use the XPower Powerpack to operate any AC appliances or 12 volt DC appliances while recharging with the AC Charger. The AC Charger may fail if AC appliances or 12 volt DC appliances are operated while the AC Charger is connected. CAUTION The XPower Powerpack is not intended for use as a UPS (Uninterruptible Power Supply). Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks.
Using XPower Powerpack for the First Time Using XPower Powerpack for the First Time n Important: Prior to operating your AC appliance or 12 volt DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 40 hours. Be sure to recharge the XPower Powerpack immediately after purchase. The easiest way to recharge the XPower Powerpack is to use the AC Charger.
Operating AC Appliances 3. Plug the AC Charger into a standard AC wall outlet. 4. Insert the AC Charger cable end into the Charger Input Socket. The Recharge indicator changes from amber to green when charging is complete (about 40 hours if the battery is completely discharged). Important: The 40 hour charging time for theXPower Powerpack assumes that there is 120 volts at the AC wall outlet. If the voltage is less than 120 volts AC, it may take more than 40 hours to full recharge the XPower Powerpack.
Operating AC Appliances Run Time on Typical AC Appliances Note: The fewer watts an AC appliance uses, the longer the XPower Powerpack will operate before recharging is required. Typical AC appliances that can be used on the XPower Powerpack are listed in Table 1.
Operating AC Appliances inverter’s safety overload shutdown circuit. See “Troubleshooting Reference” on page 36 for the reset procedure. Trouble Appliances Some appliances may be damaged if they are connected to the XPower Powerpack. See “Precautions for Using Rechargeable Appliances” on page viii. Operating Several Appliances at Once You can run several AC appliances if the total rating of all the appliances (in watts) does not exceed 250 watts. You can run appliances using an AC power bar.
Operating 12 Volt DC Appliances When using the XPower Powerpack to operate an AC appliance and the low battery warning sounds, the warning gives you time to shut your AC appliance off before loss of AC power. If you ignore the warning, the XPower Powerpack automatically turns off a few minutes later to prevent battery damage. In the event of an overload, low battery voltage or overheating, the XPower Powerpack automatically shuts down.
Operating 12 Volt DC Appliances Typical 12 volt DC appliances that can be used on the XPower Powerpack are listed in Table 2. Table 2 12 Volt DC Appliances and Run Times 12 Volt DC Appliance Watts1 Hours2 Cellular telephone3 6 30 Fluorescent light (built into the unit) 8 25 Stereo/CD player 10 19 Portable Cooler 30 4 1. Represents actual power consumption as measured on sample appliances. 2. Operating times assume a fully charged battery and may very based on model or brand of appliance.
Jump-starting a Vehicle Engine Jump-starting a Vehicle Engine You can use the XPower Powerpack to jump-start a vehicle engine that has a 12 volt starting battery using the supplied Jump-Start Cables. Important: Closely follow these instructions for jumpstarting your vehicle as they are different from the instructions supplied with other jump-start products or booster cables. To jump-start a vehicle or boat engine: CAUTION The jump-start feature is designed for short term operation only—less than 4 seconds.
Jump-starting a Vehicle Engine 7. Connect the black negative (–) clip of the jump-start cables to the engine block, cylinder head, or other stationary heavy metal part of the motor, or to the negative (–) battery terminal. The Battery Clips Connected Properly (green light) illuminates. Before starting the engine, make sure the XPower Powerpack and the jump-start cables are clear of belts and fans. Do not crank the engine for more than 4 seconds. Once the engine has started, go to Step 10.
Using the Air Compressor: XPower Powerpack 300 Plus Using the Air Compressor: XPower Powerpack 300 Plus CAUTION The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat and may cause damage. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. CAUTION Do not leave the compressor unattended while in operation. Keep out of reach of children.
Using the Air Compressor: XPower Powerpack 300 Plus 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Inflating Small Sports Equipment You can use the compressor to inflate small sports equipment such as balls (soccer balls and footballs) and small air mattresses.
Connecting to an External Battery 5. Turn the compressor off before removing nozzle adaptor from valve stem. 6. Remove nozzle adaptor from valve connector and store in storage compartment. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external battery.
Connecting to an External Battery The Battery Clips Connected Properly (green light) illuminates. You can now use the XPower Powerpack. OR The reverse polarity alarm sounds and the Battery Clips Connected Improperly (red light) illuminates, go to Step 4. 4. Remove the red positive (+) clip first, and then the black negative clip (–) to cancel the alarm. 5. Repeat steps 2 and 3.
4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt. WARNING: Shock hazard Disconnect all sources of AC power and DC power before doing any type of maintenance.
Recharging the XPower Powerpack Battery and maximum battery life, recharge the XPower Powerpack only with the Xantrex supplied chargers or approved battery chargers. s. CAUTION Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage. CAUTION Do not attempt to recharge the XPower Powerpack battery if it is frozen.
Recharging the XPower Powerpack Battery Recharging with the AC Charger Recharging with the AC Charger is a true “plug-in-andforget” charging method. To recharge with the AC Charger: 1. Disconnect any 12 volt DC appliances. 2. Turn the AC Outlet On/Off switch to off, and turn the fluorescent light switch off. 3. Plug the AC Charger into a standard AC wall outlet. 4. Insert the AC Charger cable end into the Charger Input Socket. 5. While the XPower Powerpack is recharging, the Recharge indicator is amber.
Recharging the XPower Powerpack Battery Recharging with the DC Charging Cable Using the DC Charging Cable, the XPower Powerpack can be recharged while you drive your vehicle. Important: Although the charge regulation circuitry in the XPower Powerpack does not operate with this charging method, most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged.
Recharging the XPower Powerpack Battery Note: Battery Level indicators are only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes. Important: Do not leave the XPower Powerpack permanently connected to the vehicle’s lighter socket or 12 volt accessory outlet. Recharging with a Generator’s Regulated 12 Volt DC Outlet CAUTION The generator output must be intended for battery charging and have an output of 15 volts or less.
Replacing the Internal Battery Note: Battery Level indicators are only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for fifteen minutes. Recharging From a Solar Panel Small, unregulated 12 volt solar panels rated to produce a maximum of 2.5 amps (or 30 watts) can be used to charge the XPower Powerpack through the Charger Input Socket. You will need to purchase a standard 5.5 mm OD x 2.
Replacing the Internal Battery Important: Recharge the XPower Powerpack fully at least every three months if it is placed in storage or in a vehicle trunk. Store in a location that maintains a temperature range of 32 °F to 86 °F (0 °C to 30 °C). CAUTION Discharging the internal battery below 10.0 volts will damage the battery and shorten its life.
Replacing the Internal Battery Replacing the Battery WARNING: Shock or Electrical Hazard Read this entire section before disassembling the unit. Before attempting to replace the internal battery, make sure: • You disconnect any charging cables, 12 volt DC appliances, and AC appliances from the XPower Powerpack. • You turn off the AC Outlet On/Off switch and turn off the fluorescent light switch. • You remove the jump-start cables.
Replacing the Internal Battery To replace the battery: 1. Place the XPower Powerpack upright on a stable, level surface. 2. On the XPower Powerpack 300, unscrew the four fasteners on the battery cover. Place the fasteners in the cover for safe keeping. On the XPower Powerpack 300 Plus, unscrew the four fasteners on the compressor unit. Place the fasteners in the cover for safe keeping. XPower Powerpack 300 XPower Powerpack 300 Plus OFF ON Fasteners Fasteners 3.
Replacing the Fluorescent Tubes 6. Do not overtighten the nut and bolt. Consult the battery manufacturer for torque specifications. 7. On the XPower Powerpack 300, replace the battery cover and the four fasteners. On the XPower Powerpack 300 Plus, replace the compressor unit and the four fasteners. 8. Dispose of the old battery in an environmentally responsible manner. Replacing the Fluorescent Tubes To replace a fluorescent tube: 1. Turn the light switch off. 2.
5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack. Read this chapter before calling Xantrex Customer Service. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Contacting Xantrex Customer Service” on page 49 and then call Customer Service. The information recorded on page 49 will help our Customer Service Representatives to assist you better.
Common Problems Common Problems Buzz in Audio Equipment Some inexpensive stereo systems have inadequate internal power-supply filtering and may buzz slightly when powered by the XPower Powerpack. The best solution to eliminate the buzzing is to use an audio system with a good quality filter. Television Interference The XPower Powerpack is shielded to minimize interference with TV signals. If TV signals are weak, you may see interference in the form of lines scrolling across the TV screen.
Troubleshooting Reference Table 4 Troubleshooting reference Problem Possible Cause AC appliance will not operate; the audible alarm is not sounding. Use an AC appliance with a power AC appliance rated rating less than 250 watts. more than 250 watts, the safety overload has tripped. AC appliance will not operate; the audible alarm is sounding. Battery has discharged Turn the AC Outlet On/Off switch off and recharge the XPower to 10.0 volts. Powerpack.
Troubleshooting Reference Table 4 Troubleshooting reference Problem Possible Cause Solution Measured output voltage is too low. Use of an average-reading, AC voltmeter to read output voltage. The modified sinewave (MSW) output of the XPower Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. Battery is almost fully discharged. Press Battery Status button to verify battery status and recharge the XPower Powerpack as necessary.
Troubleshooting Reference Table 4 Troubleshooting reference Problem Possible Cause Solution Extreme overload, 40 amp external fuse opens. Appliance power requirements greatly exceed the capability of the XPower Powerpack. Replace the fuse with a 40 A, 32 VDC automotive blade-type fuse which is available at many automotive parts stores. Reduce appliance power requirements to within power rating of the XPower Powerpack.
Troubleshooting Reference Table 4 Troubleshooting reference Problem Possible Cause Solution Recharge light is still amber and not green after 40 hours of charging. The voltage at the AC wall outlet is less than 120 volts AC. Continue to charge the XPower Powerpack for another 15 hours. The battery will be fully charged even if the Recharge light is still amber. The compressor runs but won’t inflate (XPower Powerpack 300 Plus only). The valve connector may not be securely placed on the valve stem.
6 Specifications Electrical Specifications \ 12 Volt DC Section Internal battery type sealed, AGM (Absorbed Glass Mat) lead acid Internal battery voltage (nominal) 12 VDC Internal battery capacity (minimum) 20 Ah Internal battery CCA rating 200 CCA DC Power Socket (maximum continuous load) 12 A with automatic reset Built-in fluorescent lamp (replaceable) two, 4 W bulbs 41
Electrical Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity 250 W 300 W 500 W Output voltage 115 ± 10 VAC RMS Output frequency 60 Hz ± 4 Hz Output wave form modified sinewave No load current draw <0.20A DC Input voltage range 10.0 to 15.0 VDC Low battery alarm 10.7 VDC Low battery shutdown 10.
Physical Specifications Air compressor (XPower Powerpack 300 Plus only) 250 PSI (lb/in2) Accessories Jump-start cables 39 inches (1 m), 8 AWG wire with black and red battery clips DC charge cable 39 inches (1 m) 18 AWG with male to male lighter plugs AC Charger input 120 ± 10 VAC, 60 Hz Nozzle adaptor (for air compressor on the XPower Powerpack 300 Plus only) two nozzle adaptors one sports needle adaptor Physical Specifications XPower Powerpack 300 XPower Powerpack 300 Plus Depth 5.
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7 Warranty and Product Information Warranty Information Xantrex manufactures its products from parts and components that are new or equivalent to new, in accordance with industry standard practices. This warranty covers any defects in workmanship or materials. What does this warranty cover? How long does the coverage last? This warranty lasts for six months (6) months from the date of purchase.
Warranty Information liable for damages, whether direct, incidental, special, or consequential, or economic loss even though caused by the negligence or fault of Xantrex. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. What will Xantrex do? At its option, Xantrex will repair or replace the defective product free of charge.
Returning a Product Returning a Product You must obtain a Return Material Authorization (RMA) number from Xantrex before returning a product directly to Xantrex. When you contact Xantrex to obtain service, be prepared to supply the following information: • Serial number of your XPower Powerpack • Date of purchase • Information about the use of the XPower Powerpack If you are returning a product from the USA or Canada: 1. Obtain an RMA number and a shipping address from Xantrex.
Out of Warranty Service This warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction. How other laws apply When used herein “implied warranties of merchantability and fitness for a particular purpose” includes all warranties and conditions, express or implied, statutory or otherwise, including without limitation implied warranties and conditions of merchantability and fitness for a particular purpose.
Contacting Xantrex Customer Service Contacting Xantrex Customer Service If none of the troubleshooting suggestions work, you will need to call Xantrex Customer Service: Phone: 1-800-670-0707 (toll free in North America) 1-604-420-1585 (outside of North America) Fax: 1-800-994-7828 (toll free in North America) 1-604-420-1591 (outside of North America) Email: CustomerService@xantrex.com Web: www.xantrex.com If possible, note the circumstances surrounding the failure below.
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Owners Guide t 1-800-670-0707 (toll free) f 1-800-994-7828 (toll free) e CustomerService@xantrex.com www.xantrex.
