XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page ii Monday, October 23, 2006 2:57 PM About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.
XPower_PP_200_Plus.book Page i Monday, October 23, 2006 2:57 PM About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 200 Plus. Organization This guide is organized into five chapters and an appendix: Chapter 1, “Introduction”, provides an overview of the main features of the XPower Powerpack 200 Plus.
XPower_PP_200_Plus.book Page ii Monday, October 23, 2006 2:57 PM About This Guide Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions or practices that could result in personal injury or loss of life. CAUTION Cautions identify conditions or practices that could result in damage to the unit or to other equipment. Important: These notes describe an important action item or an item that you must pay attention to.
XPower_PP_200_Plus.book Page iii Monday, October 23, 2006 2:57 PM Important Safety Instructions The XPower Powerpack 200 Plus generates a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack 200 Plus incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack 200 Plus, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard.
XPower_PP_200_Plus.book Page iv Monday, October 23, 2006 2:57 PM Important Safety Information - WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead-acid batteries.
XPower_PP_200_Plus.book Page v Monday, October 23, 2006 2:57 PM Important Safety Information WARNING: Fire hazard The boosting feature is designed for short term operation only— less than 4 seconds. Operating the boosting feature for more than 4 seconds may cause damage to the unit. Allow the XPower Powerpack 200 Plus to cool down for at least 3 minutes after each boost. WARNING: Fire hazard Do not leave the compressor unattended while operating. The compressor is designed for short term operation only.
XPower_PP_200_Plus.book Page vi Monday, October 23, 2006 2:57 PM Important Safety Information Precautions When Working With Your Vehicle Battery WARNING: Risk of Explosion, Fire or Burns 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well-ventilated. 3. Never smoke or allow a spark or flame in vicinity of the engine or batteries. 4.
XPower_PP_200_Plus.book Page vii Monday, October 23, 2006 2:57 PM Important Safety Information 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte.
XPower_PP_200_Plus.book Page viii Monday, October 23, 2006 2:57 PM Important Safety Information Precautions for Using Rechargeable Appliances CAUTION The output of the XPower Powerpack 200 Plus inverter is nonsinusoidal. Most rechargeable battery-operated equipment use a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output. Some chargers for rechargeable batteries can be damaged if connected to the XPower Powerpack 200 Plus.
XPower_PP_200_Plus.
XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page 1 Monday, October 23, 2006 2:57 PM 1 Introduction About the XPower Powerpack Easy-to-use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road.
XPower_PP_200_Plus.book Page 2 Monday, October 23, 2006 2:57 PM Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Power On/Off Switch is turned ON, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns OFF at 10.5 V DC.
XPower_PP_200_Plus.book Page 3 Monday, October 23, 2006 2:57 PM 2 Features Chapter 2 describes the main features of the XPower Powerpack. We recommend that you familiarize yourself with these features before operating the unit.
XPower_PP_200_Plus.book Page 4 Monday, October 23, 2006 2:57 PM XPower Powerpack Features XPower Powerpack Features Front Panel Detail 1 2 3 5 4 6 7 8 Feature Description 4 1 DC Power Outlet: • Powers 12 V DC auto, RV or marine appliances • Recharges XPower Powerpack from a 12 V outlet in a vehicle using the DC Charging Cable. 2 Battery Level LEDs illuminate to indicate the XPower Powerpack battery charge level.
XPower_PP_200_Plus.book Page 5 Monday, October 23, 2006 2:57 PM XPower Powerpack Features Feature Description 4 Battery Status LED illuminates when the XPower Powerpack is in Charging Mode (i.e., an AC Charger is connected to the XPower Powerpack’s AC Charger Input Socket and plugged into the household 120 V AC outlet). 5 Red Boosting Connection LED illuminates and an alarm sounds when the boosting clamps are improperly connected to the vehicle battery.
XPower_PP_200_Plus.book Page 6 Monday, October 23, 2006 2:57 PM XPower Powerpack Features Left Side View 1 2 3 4 5 6 7 8 Feature 6 Description 1 Light On/Off Switch 2 Incandescent Light illuminates for about 15 hours when the battery is fully charged. 3 Pressure Gauge shows the PSI (lb/in2). 4 Boosting Clamp 5 Boosting Power Switch 6 AC Charger Input Socket 7 On/Off Switch turns compressor unit on and off.
XPower_PP_200_Plus.book Page 7 Monday, October 23, 2006 2:57 PM XPower Powerpack Features Accessories 1 2 Accessory Description 1 AC Charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. (Replacement part number 074-1003.) 2 DC Charging Cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat.
XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page 9 Monday, October 23, 2006 2:57 PM 3 Operation Chapter 3 explains how to operate the XPower Powerpack efficiently.
XPower_PP_200_Plus.book Page 10 Monday, October 23, 2006 2:57 PM Choosing a Location Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment.
XPower_PP_200_Plus.book Page 11 Monday, October 23, 2006 2:57 PM Using XPower Powerpack for the First Time Using XPower Powerpack for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC Charger may take up to 24 hours.
XPower_PP_200_Plus.book Page 12 Monday, October 23, 2006 2:57 PM Using the Built-in Light Important: If you keep the XPower Powerpack in storage, the battery will self-discharge over time. Remember to recharge the battery every three months to keep the XPower Powerpack operational. Note: Once fully charged, the charging current automatically reduces to a maintenance charge mode, and the XPower Powerpack may be left permanently connected to the AC Charger.
XPower_PP_200_Plus.book Page 13 Monday, October 23, 2006 2:57 PM Operating AC Appliances Table 3-1 AC Appliances and Run Times AC Appliance Wattsa Hoursb Cordless telephone (stand by) 5 20 Clock radio 8 11 Portable stereo 10 9 Fluorescent work light 14 5 Fireplace fan 20 4 Laptop computer 25 3 Table lamp 40 1 hr. 30 min. Color TV – 13" 60 1 hr. 30 min. a. Represents actual power consumption as measured on sample appliances. b.
XPower_PP_200_Plus.book Page 14 Monday, October 23, 2006 2:57 PM Operating AC Appliances • • • Speed controllers found in some fans, power tools, kitchen appliances, and other loads may be damaged. Some chargers for small rechargeable batteries can be damaged. See “Precautions for Using Rechargeable Appliances” on page viii for details. Metal halide arc (MHI) lights can be damaged. Note: If you are unsure about powering any device with the inverter, contact the manufacturer of the device.
XPower_PP_200_Plus.book Page 15 Monday, October 23, 2006 2:57 PM Operating AC Appliances If you ignore the warning, the XPower Powerpack automatically turns off a few minutes later to prevent battery damage. In the event of an overload, low battery voltage or overheating, the XPower Powerpack automatically shuts down.
XPower_PP_200_Plus.book Page 16 Monday, October 23, 2006 2:57 PM Operating 12 V DC Appliances Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION: Equipment damage The DC Power Outlet does not automatically switch off when the internal battery is discharged.
XPower_PP_200_Plus.book Page 17 Monday, October 23, 2006 2:57 PM Boosting a Vehicle’s Engine To operate a 12 V DC appliance: 1. Open the protective cover on the DC Power Outlet of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC Power Outlet on the left side of the unit, and turn the 12 V DC appliance on (if required).
XPower_PP_200_Plus.book Page 18 Monday, October 23, 2006 2:57 PM Boosting a Vehicle’s Engine WARNING: Fire hazard Boosting cable clamps’ connection to the vehicle’s battery terminals must be positive to positive (red clamp to battery “+”) and negative to negative (black clamp to battery “–”). A reverse polarity connection (positive to negative) may cause damage to the unit and/ or create a sparking/explosion hazard.
XPower_PP_200_Plus.book Page 19 Monday, October 23, 2006 2:57 PM Boosting a Vehicle’s Engine If no alarm sounds, and the Green Boosting Connection LED is illuminated, then proceed to the next step. 7. Switch ON the boosting power switch. Before starting the engine, make sure the XPower Powerpack and the cables are clear of belts and fans. 8. Crank the engine for 4 seconds or until it starts, whichever is first. WARNING: Fire hazard Do not crank the engine for more than 4 seconds.
XPower_PP_200_Plus.book Page 20 Monday, October 23, 2006 2:57 PM Using the Air Compressor Using the Air Compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation.
XPower_PP_200_Plus.book Page 21 Monday, October 23, 2006 2:57 PM Using the Air Compressor Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires PSI Other Inflatables PSI 520-13 26 Football 13 A-78-14 26 Basketball 9 E78-14 30 Volleyball 5 H-78-14 24 Lawn Tractor Tire 22 HR-78-15 28 Bicycle Tires 27 x 1 ¼ 85 20 x 1 ½ 40 Note: The information in the table is for reference only.
XPower_PP_200_Plus.book Page 22 Monday, October 23, 2006 2:57 PM Using the Air Compressor 3. Turn the compressor off after appropriate pressure is reached. 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanisms.
XPower_PP_200_Plus.book Page 23 Monday, October 23, 2006 2:57 PM Connecting to an External Battery 6. Remove nozzle adaptor from valve connector and store in storage compartment. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external battery.
XPower_PP_200_Plus.book Page 24 Monday, October 23, 2006 2:57 PM Connecting to an External Battery 3. Connect the black negative (–) clamp of the cables to the black negative (–) terminal of the external battery. If the Red Boosting Connection LED illuminates and the Powerbox’s alarm sounds, then reverse polarity has been detected. Correct polarity must be established before proceeding. Disconnect the Boosting clamps from the vehicle’s battery and redo steps 2 and 3 in this procedure.
XPower_PP_200_Plus.book Page 25 Monday, October 23, 2006 2:57 PM 4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack 200 Plus operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt.
XPower_PP_200_Plus.book Page 26 Monday, October 23, 2006 2:57 PM Recharging the XPower Powerpack Battery Recharging the XPower Powerpack Battery To check the XPower Powerpack’s charge level, press the Battery Level button. Note: The XPower Powerpack Battery Level LEDs are only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. You can recharge the battery using: • the fully automatic “plug-in-and-forget” AC Charger.
XPower_PP_200_Plus.book Page 27 Monday, October 23, 2006 2:57 PM Recharging the XPower Powerpack Battery 5. While the XPower Powerpack is recharging, the Battery Status LED is red. If the XPower Powerpack is completely discharged, a typical recharge may take up to 24 hours. When fully charged, the Battery Status LED changes to green and the XPower Powerpack is ready to use. Important: The 24-hour charging time for the XPower Powerpack assumes that there is 120 V at the AC wall outlet.
XPower_PP_200_Plus.book Page 28 Monday, October 23, 2006 2:57 PM Recharging the XPower Powerpack Battery CAUTION Do not operate AC or DC appliances while the XPower Powerpack is being recharged with the DC Charging Cable from your vehicle. To recharge the XPower Powerpack while you drive using the DC Charging Cable: 1. While the vehicle engine is running, plug one end of the DC Charging Cable into the DC Power Outlet of the XPower Powerpack. 2.
XPower_PP_200_Plus.book Page 29 Monday, October 23, 2006 2:57 PM Recharging the XPower Powerpack Battery Recharging with a Generator’s Regulated 12 V DC Outlet WARNING: Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.
XPower_PP_200_Plus.book Page 30 Monday, October 23, 2006 2:57 PM Recharging the XPower Powerpack Battery Recharging from a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the AC Charger Input Socket. You will need to purchase a standard 5.5 mm OD × 2.5 mm ID (0.217 × 0.10") coaxial DC (barrel type centre positive) connector to mate with the AC Charger Input Socket.
XPower_PP_200_Plus.book Page 31 Monday, October 23, 2006 2:57 PM Recycling Recycling The XPower Powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the XPower Powerpack itself is no longer of use. The internal battery is not designed to be user replaceable.
XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page 33 Monday, October 23, 2006 2:57 PM 5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack 200 Plus. Read this chapter before calling Customer Service. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System” on page 46 and then contact your dealer.
XPower_PP_200_Plus.book Page 34 Monday, October 23, 2006 2:57 PM Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack. The XPower Powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn and will void your warranty.
XPower_PP_200_Plus.book Page 35 Monday, October 23, 2006 2:57 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution AC appliance will not operate; audible alarm is sounding. Battery has discharged to 10.5 V. Turn OFF the AC Power On/Off Switch and recharge the XPower Powerpack. XPower Powerpack has overheated due to poor ventilation or excessively warm environmental conditions.
XPower_PP_200_Plus.book Page 36 Monday, October 23, 2006 2:57 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Measured AC output voltage is too low. Use of an average-reading, AC voltmeter to read output voltage. The modified sinewave (MSW) output of the XPower Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. XPower Powerpack battery is almost fully discharged.
XPower_PP_200_Plus.book Page 37 Monday, October 23, 2006 2:57 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Battery Status The voltage at the AC wall LED is red and outlet is less than 120 V AC. has not changed to green after 24 hours of charging. Use AC wall outlet that supplies 120 V AC. The engine being boosted will not start. XPower Powerpack battery is not fully charged. Recharge the XPower Powerpack battery. The engine condition is poor.
XPower_PP_200_Plus.book Page 38 Monday, October 23, 2006 2:57 PM Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause The compressor runs slowly. The compressor may have Turn off the compressor and let it overheated from excessive cool down. use. Battery voltage is too low. 38 Solution Check the condition of the internal battery. The battery may need to be recharged or replaced.
XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page 40 Monday, October 23, 2006 2:57 PM Electrical Specifications AC Power Section Output power • Continuous output power • Five minute AC output power • AC output surge capacity 160 W 200 W 320 W Output voltage 115 ± 10 V AC RMS Output frequency 60 Hz ± 1 Hz Output wave form modified sinewave No load current draw <0.20 A DC Input voltage range 10.5 to 15.5 V DC Low battery alarm 11.0 V DC Low battery shutdown 10.
XPower_PP_200_Plus.book Page 41 Monday, October 23, 2006 2:57 PM Physical Specifications Air Compressor Pressure 250 PSI (lb/in2) Accessories DC charge cable 39" (1 m) 18 AWG with male to male lighter plugs. Part # 4490187-01-01 AC Charger Part # 074-1003 Physical Specifications Physical specifications XPower Powerpack Depth 6 1/8" (15.5 cm) Width 12 13/32" (31.5 cm) Height 8 3/4" (22.1 cm) Weight 11 lb 13 oz (5.4 kg) Physical specifications Internal SW12120 battery Length 6" (15.
XPower_PP_200_Plus.
XPower_PP_200_Plus.book Page 43 Monday, October 23, 2006 2:57 PM Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 200 Plus. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You will be required to demonstrate proof of purchase to make warranty claims.
XPower_PP_200_Plus.book Page 44 Monday, October 23, 2006 2:57 PM Warranty and Return What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems.
XPower_PP_200_Plus.book Page 45 Monday, October 23, 2006 2:57 PM Warranty and Return warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.
XPower_PP_200_Plus.book Page 46 Monday, October 23, 2006 2:57 PM Warranty and Return Out of Warranty Service If the warranty period for your XPower Powerpack 200 Plus has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
