by XPower Powerpack 300 (Emergency Power) t 1-360-925-5059 f 1-360-925-5143 www.xantrex.com/support 975-0277-01-01 REV.
by XPower Powerpack 300 Owner’s Guide
About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.
About This Guide Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Powerpack 300. Organization This guide is organized into five chapters and an appendix: Chapter 1, “Introduction”, provides an overview of the main features of the XPower Powerpack 300. Chapter 2, “Features”, provides a detailed description of the features of the XPower Powerpack.
About This Guide Conventions Used The following conventions are used in this guide. WARNING Warnings identify conditions that could result in personal injury or loss of life. CAUTION Cautions identify conditions or practices that could result in damage to the unit or to other equipment. Important: These notes describe an important action item or an item that you must pay attention to.
Important Safety Instructions The XPower Powerpack 300 generates a type of AC power similar to a normal household wall outlet. Operating the XPower Powerpack incorrectly or misusing it may damage the equipment or create hazardous conditions for the user. Important: Before using your XPower Powerpack 300, be sure to read and save these safety instructions. Warnings and Cautions WARNING: Shock hazard. Keep away from children.
Important Safety Information WARNING: Explosion hazard Do not use this product where there are flammable fumes or gases, such as in the bilge of a gasoline-powered boat, or near propane tanks. Do not use this product in an enclosure containing automotive-type lead-acid batteries. These batteries, unlike the sealed AGM battery in the XPower Powerpack 300, vent explosive hydrogen gas which can be ignited by sparks from electrical connections.
Important Safety Information WARNING: Fire hazard The jump-start feature is designed for short term operation only— less than 4 seconds. Operating the jump-start feature for more than 4 seconds may cause damage to the unit. Allow the XPower Powerpack 300 to cool down for at least 3 minutes after each jumpstart. WARNING: Fire hazard Do not leave the compressor unattended while operating. The compressor is designed for short term operation only.
Important Safety Information Precautions When Working With Your Vehicle Battery WARNING: Risk of Explosion, Fire or Burns 1. Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed. 2. Make sure the area around the battery is well ventilated. 3. Never smoke or allow a spark or flame in the vicinity of the engine or batteries. 4.
Important Safety Information 10. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eyes, immediately flood them with running cold water for at least twenty minutes and get medical attention immediately. 11. Keep a supply of baking soda on hand in the area of the batteries. Baking soda neutralizes lead-acid battery electrolyte.
Important Safety Information Precautions for Using Rechargeable Appliances CAUTION The output of the XPower Powerpack 300 inverter is a nonsinusoidal modified sine wave, which is different from pure sine wave utility-supplied electricity. Certain types of load equipment may be damaged. Most rechargeable battery-operated equipment uses a separate charger or transformer that is plugged into an AC receptacle and produces a low voltage charging output.
Contents 1 Introduction About the XPower Powerpack 300 - - - - - - - - - - - - - - - - - - - - Comprehensive Protection - - - - - - - - - - - - - - - - - - - - - - - - - - Automatic Overload - - - - - - - - - - - - - - - - - - - - - - - - - - - Overheating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Low Battery Protection - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 2 2 Features Materials List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - XPower P
Using the Air Compressor - - - - - - - - - - - - - - - - - - - - - - - - - Over-temperature Safety Protection - - - - - - - - - - - - - - - - Inflating Tires - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Inflating Small Sports Equipment - - - - - - - - - - - - - - - - - Connecting to an External Battery- - - - - - - - - - - - - - - - - - - - - 21 21 22 23 24 4 Maintenance Battery Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Recharging the XPower Powerpack Battery - -
1 Introduction About the XPower Powerpack 300 Easy-to-use and designed for years of reliable service, the XPower Powerpack can run many AC appliances and 12 V DC appliances whenever you need power for work or play, at home or on the road.
Comprehensive Protection Low Battery Protection Low battery protection protects the internal battery from excessive discharge and possible damage. When the AC Power ON/OFF switch is turned ON, an audible alarm alerts you when the internal battery is nearly discharged (11.0 V DC) and the unit turns off at 10.5 V DC.
2 Features Chapter 2 describes the main features of the XPower Powerpack 300. We recommend that you familiarize yourself with these features before operating the unit.
XPower Powerpack Features XPower Powerpack Features Front Panel Detail 1 2 3 5 4 6 7 8 9 Feature Description 4 1 DC power outlet: • Powers 12 V DC auto, RV or marine appliances • Recharges XPower Powerpack from a 12 V outlet in a vehicle using the DC charging cable. 2 Battery Level LEDs illuminate to indicate the XPower Powerpack battery charge level.
XPower Powerpack Features Feature Description 4 Battery Status LED illuminates when the XPower Powerpack is charging (when an AC charger is connected to the XPower Powerpack’s AC charger input socket and plugged into the household 120 V AC outlet). 5 Red Incorrect Jumpstart Connection LED illuminates and an alarm sounds when the jump-starting clamps are improperly connected to the vehicle battery.
XPower Powerpack Features Left Side View 1 2 3 4 5 6 Feature Description 1 Pressure gauge shows the PSI (lb/in2).
XPower Powerpack Features Accessories 1 2 Accessory Description 1 AC charger lets you recharge the XPower Powerpack from a standard AC wall outlet and can only be used to recharge the internal battery of the XPower Powerpack. 2 DC charging cable lets you recharge the XPower Powerpack from a 12 V system in a car, SUV, RV or a boat. Not shown Nozzle packet containing nozzle adaptor and sports needle adaptor.
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3 Operation Chapter 3 explains how to operate the XPower Powerpack 300 efficiently. This chapter covers: • Recharging the XPower Powerpack for first-time use • Using the flashlight • Operating AC appliances and 12 V DC appliances • Jump-starting a vehicle’s engine • Using the air compressor • Connecting to an external battery for additional run time Operating Conditions and Guidelines CAUTION Read all operating instructions before operating the XPower Powerpack.
Choosing a Location • Motor loads with high startup power surge requirements: Sump pumps, circular saws, larger power tools, refrigerators. Visit www.xantrex.com for higher power solutions. Choosing a Location WARNING: Fire or explosion The XPower Powerpack contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not operate the XPower Powerpack in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment.
Using XPower Powerpack for the First Time Using XPower Powerpack for the First Time Important: Prior to operating your AC appliance or 12 V DC appliance, ensure that the battery of the XPower Powerpack is fully charged. If the battery has been fully discharged, recharging with the AC charger may take up to 24 hours.
Recharging with the AC Charger Important: The 24-hour charging time for the XPower Powerpack assumes that there is 120 V AC at the AC wall outlet. If the voltage is less than 120 V AC, it may take more than 24 hours to fully recharge the XPower Powerpack. If, after 24 hours of charging, the Battery Status LED remains red, continue to charge the unit for another 12 hours. The unit will be ready for use even if the Battery Status LED remains red.
Using the Flashlight Using the Flashlight The XPower Powerpack has a detachable flashlight that operates for up to 18 hours before needing to be recharged. To detach the flashlight, push the rim of the flashlight lens straight back, then swing the light away from the unit. To replace the flashlight, insert the flashlight base first, aligning the arrow on the flashlight base with the arrow on the Powerpack, then click the front of the flashlight into place (see Figure 3-1).
Operating AC Appliances Operating AC Appliances Understanding AC Appliances AC appliances are rated by how much electrical power (in watts) they consume. XPower Powerpack can power most appliances within its continuous power rating (240 W, 1 A). Some appliances may be difficult or impossible to operate from the XPower Powerpack. They may have high surge requirements or should not be run from the XPower Powerpack. See “High Surge Appliances” on page 15 and “Trouble Appliances” on page 15.
Operating AC Appliances High Surge Appliances The wattage rating of AC appliances is the average power used by the appliance. Appliances such as televisions and appliances with motors consume much more power than their average rating when they are first switched on. Although the XPower Powerpack can supply momentary surge power up to 600 W, some appliances may exceed the capabilities of the XPower Powerpack and trigger the safety overload shutdown circuit.
Operating AC Appliances Operating Several Appliances at Once You can run several AC appliances if the total rating of all the appliances (in watts) does not exceed 240 W. Run time, however, will decrease accordingly with the number of appliances being operated and the AC power being consumed. Operating an AC Appliance Before operating your AC appliance, ensure that the battery of the XPower Powerpack is fully charged. See “Recharging with the AC Charger” on page 11 for details.
Operating 12 V DC Appliances Operating 12 V DC Appliances The XPower Powerpack can operate 12 V DC auto, RV, marine, or other portable appliances that draw 12 A or less from a 12 V DC power outlet or from a vehicle’s lighter socket. CAUTION: Equipment damage The DC power outlet does not automatically switch off when the internal battery is discharged.
Jump-Starting a Vehicle’s Engine To operate a 12 V DC appliance: 1. Open the protective cover on the DC power outlet of the XPower Powerpack. 2. Plug the 12 V DC appliance into the DC power outlet on the left side of the unit, and turn the 12 V DC appliance on (if required). If the 12 V DC appliance draws more than 12 A (or has a short-circuit defect), the internal circuit breaker of the XPower Powerpack shuts off the power to the 12 V DC appliance. If this occurs, unplug the 12 V DC appliance.
Jump-Starting a Vehicle’s Engine WARNING: Fire hazard Jump-start cable clamps’ connection to the vehicle’s battery terminals must be positive to positive (red clamp to battery “+”) and negative to engine block. A reverse polarity connection (positive to negative) may cause damage to the unit and/or create a sparking/ explosion hazard.
Jump-Starting a Vehicle’s Engine If no alarm sounds, and the Green Jumpstart Connection LED is illuminated, then proceed to the next step. 7. Switch ON the jump-starting power switch. Before starting the engine, make sure the XPower Powerpack and the cables are clear of belts and fans. 8. Crank the engine for 4 seconds or until it starts, whichever is first. WARNING: Fire hazard Do not crank the engine for more than 4 seconds. The jump-start feature is designed for short term operation only.
Using the Air Compressor Using the Air Compressor WARNING: Fire hazard The compressor is designed for short term operation only. Operating the compressor over an extended period of time will cause the compressor unit to overheat which could lead to fire. Allow the compressor to cool down for 10 minutes after each 10 minutes of continuous operation. WARNING: Risk of personal injury or damage to equipment Never leave the compressor unattended while in operation. Keep out of reach of children.
Using the Air Compressor Inflating Tires Table 3-3 Pressure Specifications for Common Items Tires PSI Other Inflatables PSI 520-13 26 Football 13 A-78-14 26 Basketball 9 E78-14 30 Volleyball 5 H-78-14 24 Lawn Tractor Tire 22 HR-78-15 28 Bicycle Tires 27 x 1 ¼ 85 20 x 1 ½ 40 Note: The information in the table is for reference only. For precise pressure specifications, refer to the information supplied with the item to be inflated.
Using the Air Compressor 3. Turn the compressor off after appropriate pressure is reached. 4. Open the thumb latch and remove the valve connector from the valve stem. 5. Check air pressure with a pressure gauge. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanisms. Inflating Small Sports Equipment You can use the compressor to inflate small sports equipment such as soccer balls and footballs.
Connecting to an External Battery 6. Remove nozzle adaptor from valve connector and store in storage compartment. Note: Leave the thumb latch in the open position for storing to relieve pressure on the internal mechanism. Connecting to an External Battery You can extend battery operating times by connecting the XPower Powerpack to a larger external battery. For example, an external 60 Ah battery gives approximately five times the operating time of the XPower Powerpack internal 12 Ah battery.
Connecting to an External Battery To connect the XPower Powerpack to an external battery using the jump-start cables: 1. Ensure that the jump-start power switch is OFF. 2. Connect the red positive (+) clamp of the cables to the red positive (+) terminal of the external battery. 3. Connect the black negative (–) clamp of the cables to the black negative (–) terminal of the external battery. If the Red Jumpstart Connection LED illuminates and the alarm sounds, then reverse polarity has been detected.
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4 Maintenance Chapter 4 provides information on maintaining your internal battery, recharging options for the internal battery, and replacing user-replaceable parts. Routine maintenance is required to keep your XPower Powerpack 300 operating properly. Occasionally clean the exterior of the unit with a damp cloth to remove the accumulated dust and dirt. WARNING: Shock hazard Disconnect all sources of AC power and DC power before performing any type of maintenance.
Recharging the XPower Powerpack Battery CAUTION Due to inherent self-discharge, lead acid batteries must be charged at least every 3 months, especially in a warm environment. Leaving a battery in a discharged state, or not recharging every 3 months, may result in permanent battery damage and poor jump-starting performance. CAUTION Do not attempt to recharge the XPower Powerpack battery if it is frozen. Gradually warm the frozen battery to 0°C (32°F) before recharging.
Recharging the XPower Powerpack Battery CAUTION Do not operate AC or DC appliances with the XPower Powerpack while the XPower Powerpack is being recharged with the AC charger. The AC charger may be permanently damaged if AC appliances or 12 V DC appliances are operated while the AC charger is connected. To recharge with the AC charger: 1. Disconnect any 12 V DC appliances from the DC power outlets. 2. Disconnect any AC products from the XPower Powerpack and turn the AC Power ON/OFF switch to OFF. 3.
Recharging the XPower Powerpack Battery Recharging with the DC Charging Cable Using the DC charging cable, the XPower Powerpack can be recharged while you drive your vehicle. Important: Although the charge regulation circuitry in the XPower Powerpack does not operate with this charging method, most vehicle voltage regulators will ensure that the XPower Powerpack is not overcharged. Note: The Battery Status LED will not illuminate when the XPower Powerpack is recharged using the DC charging cable.
Recharging the XPower Powerpack Battery Note: The Battery Level LEDs are only accurate when the XPower Powerpack has been disconnected from all appliances and all charging sources for 15 minutes. Important: • • Do not leave the XPower Powerpack permanently connected to the vehicle’s lighter socket or 12 V accessory outlet. • Do not solder or hard wire the DC charging cable from the Powerpack to an external electrical system.
Recharging the XPower Powerpack Battery Recharging with a Generator’s Regulated 12 V DC Outlet WARNING: Fire and explosion hazard The generator output must be intended for battery charging and have an output of 15 V or less. An unregulated output or one that exceeds 15 V DC can damage the battery. This may lead to accumulations of hydrogen, causing exposure to fire and explosion hazard.
Recharging the XPower Powerpack Battery Recharging from a Solar Panel Small, unregulated 12 V solar panels rated to produce a maximum of 2.5 A (or 30 W) can be used to charge the XPower Powerpack through the AC charger Input socket. You will need to purchase a standard 5.5 mm OD × 2.5 mm ID (0.217 × 0.10") coaxial DC (barrel type center positive) connector to mate with the AC charger input socket. To wire the coaxial DC connector: 1.
Recycling Recycling The XPower Powerpack is designed to provide years of service. However, when the internal battery reaches the end of its service life, the XPower Powerpack itself is no longer of use. The internal battery is not designed to be user replaceable. Because the internal battery contains lead, which can be hazardous if exposed to the environment, the XPower Powerpack should be recycled or safely disposed of at your local recycling depot.
5 Troubleshooting Troubleshooting will help you identify the common problems than can occur with the XPower Powerpack 300. If you cannot solve the problem with the XPower Powerpack, record the information asked for on “Information About Your System” on page 48 and then contact your dealer. Common Problems Buzz in Audio Equipment Some inexpensive stereo systems have inadequate internal power-supply filtering and may buzz slightly when powered by the XPower Powerpack.
Troubleshooting Reference Troubleshooting Reference WARNING: Electric shock hazard Do not remove the cover of the XPower Powerpack or disassemble the XPower Powerpack. The XPower Powerpack does not contain any internal user-serviceable parts and attempting to service the unit yourself could result in electrical shock or burn. Table 5-1 Troubleshooting reference Problem Possible Cause Solution AC appliance will not operate; audible alarm is not sounding.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution AC appliance will not operate; audible alarm is sounding. Battery has discharged to 10.5 V. Turn OFF the AC Power ON/OFF switch and recharge the XPower Powerpack. XPower Powerpack has overheated due to poor ventilation or excessively warm environmental conditions. Turn the AC Power ON/OFF switch OFF and allow the XPower Powerpack to cool for 15 minutes or more.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause Solution Measured AC output voltage is too low. Using an average-reading AC voltmeter to read output voltage. The modified sine wave output of the XPower Powerpack requires a true RMS reading meter, such as the Fluke 87 series, for accurate measurement. XPower Powerpack battery is almost fully discharged. Press Battery Level button to verify battery status and recharge the XPower Powerpack as necessary.
Troubleshooting Reference Table 5-1 Troubleshooting reference Problem Possible Cause XPower Powerpack The engine battery is not fully being jumpstarted will not charged. start. The engine condition is poor. The engine start capacity exceeds the XPower Powerpack jump-start capability. Solution Recharge the XPower Powerpack battery. Have the engine serviced. Use a higher power XPower Powerpack. The jump-start Jump-start power switch is Turn the jump-start power clamps switch ON. OFF.
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A Specifications Electrical Specifications \ 12 V DC Section Internal battery type Sealed/non-spillable, AGM (Absorbed Glass Mat) leadacid Internal battery voltage (nominal) 12 V DC Internal battery capacity (minimum) 12 Ah Internal battery CCA rating 120 CCA Internal battery CA rating 180 CA DC power outlet (maximum continuous load) 12 A with automatic reset 41
Electrical Specifications AC Power Section Output power • Continuous output power • Peak output power • AC output surge capacity 240 W 300 W 480 W Output voltage 120 ± 10 V AC RMS Output frequency 60 Hz ± 1 Hz Output wave form modified sinewave No load current draw <0.20 A DC Input voltage range 10.5 to 15.5 V DC Low battery alarm 11.0 V DC Low battery shutdown 10.
Physical Specifications Air Compressor Pressure 250 PSI (lb/in2) Accessories DC charge cable 39" (1 m) 18 AWG with male to male lighter plugs (part # 449-0187-01-01) AC charger Input: 120 V AC, 60 Hz, 11 W Output: 13.5 V DC, 500 mA (part # 074-1003)) Flashlight Part # 808-7130 Compressor nozzles Part # 160-0015-01-01 Physical Specifications Physical specifications XPower Powerpack Depth 6 1/8" (15.5 cm) Width 12 13/32" (31.5 cm) Height 8 3/4" (22.1 cm) Weight 11 lb 13 oz (5.
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Warranty and Return Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Powerpack 300. This warranty period lasts for 6 months from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.
Warranty and Return What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems.
Warranty and Return warranties or on the duration of an implied warranty or on the limitation or exclusion of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This Limited Warranty gives you specific legal rights. You may have other rights which may vary from state to state or province to province.
Warranty and Return Out of Warranty Service If the warranty period for your XPower Powerpack 300 has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.