TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.
TC2_204060_FrontMatter_SE.fm Page i Thursday, August 4, 2011 1:11 PM Trademarks Product Numbers Xantrex, Truecharge, and Smart choice for power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
TC2 204060 Series BattChg Owners Guide.book Page ii Friday, July 8, 2011 11:44 AM About This Guide Purpose Conventions Used The purpose of this Owner’s Guide is to provide explanations and procedures for installing, troubleshooting, operating and maintaining the Truecharge2 Series Battery Charger. The following conventions are used in this guide.
TC2 204060 Series BattChg Owners Guide.book Page iii Friday, July 8, 2011 11:44 AM STATEMENT OF HAZARD Contains statements of avoidance or strict compliance. Failure to follow these instructions can damage the unit and/or damage other equipment. IMPORTANT: These notes describe things which are important for you to know, however, they are not as serious as a danger, warning, or caution. Related Information You can find more information about Xantrex Technology USA Inc.
TC2 204060 Series BattChg Owners Guide.book Page iv Friday, July 8, 2011 11:44 AM Important Safety Instructions IMPORTANT: READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE REFERENCE. ELECTRICAL SHOCK HAZARD • This chapter contains important safety and installation instructions for the Truecharge2 Series Battery Chargers.
TC2 204060 Series BattChg Owners Guide.book Page v Friday, July 8, 2011 11:44 AM FIRE AND BURN HAZARD PERSONAL INJURY HAZARD Do not cover or obstruct the air intake vent openings and/or install in a zero-clearance compartment. See “Location” on page 10 for proper location requirements.
TC2 204060 Series BattChg Owners Guide.book Page vi Friday, July 8, 2011 11:44 AM Precautions When Working With Batteries 5. BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS • • • • Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4. Remove all personal metal items, like rings, bracelets, and watches when working with batteries.
TC2 204060 Series BattChg Owners Guide.book Page vii Friday, July 8, 2011 11:44 AM Precautions When Preparing to Charge Precautions When Placing the Battery Charger EXPOSURE TO CHEMICALS AND GASES HAZARD RISK OF DAMAGE TO THE BATTERY CHARGER • • • • Make sure the area around the battery is well ventilated. Make sure the voltage of the batteries matches the output voltage of the battery charger.
TC2 204060 Series BattChg Owners Guide.book Page viii Friday, July 8, 2011 11:44 AM FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
TC2 204060 Series BattChg Owners Guide.book Page i Friday, July 8, 2011 11:44 AM Contents Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Truecharge 2 Battery Charger Features . . .
TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.book Page 1 Friday, July 8, 2011 11:44 AM Introduction This chapter describes the standard features of a Truecharge2 Battery Charger, as well as its protection features. It also provides information on the different parts of the Truecharge2 Battery Charger.
TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.book Page 3 Friday, July 8, 2011 11:44 AM Truecharge 2 Battery Charger Features This section describes the different parts of the Truecharge2 Battery Charger. Front Panel 1 Item Description 1 Onboard control and status display panel or simply onboard display (see “Onboard Control and Status Display Panel” on page 5 for more information) for controlling the Truecharge2 Battery Charger settings and for monitoring charger status and charging current.
TC2 204060 Series BattChg Owners Guide.book Page 4 Friday, July 8, 2011 11:44 AM Truecharge 2 Battery Charger Features Item Description Item Description 5 AC wiring compartment cover provides the installer with easy access to the AC wiring compartment, to allow for a trouble free installation. Remove and replace when installing the product.
TC2 204060 Series BattChg Owners Guide.book Page 5 Friday, July 8, 2011 11:44 AM Truecharge 2 Battery Charger Features Onboard Control and Status Display Panel This section describes the parts of the onboard control and status display panel of the Truecharge2 Battery Charger. See “Reading Onboard Display LEDs” on page 41 for more information.
TC2 204060 Series BattChg Owners Guide.book Page 6 Friday, July 8, 2011 11:44 AM Truecharge 2 Battery Charger Features Item Description Item Description 2 Fault LED The LED may illuminate a solid light (indicating a fault) or flash intermittently (indicating a warning) in combination with flashing Charging Output (%) LEDs. See “Interpreting Fault and Warning Indicators” on page 43 for details. 4 3 Charger Status LEDs Displays the current status of the charger.
TC2 204060 Series BattChg Owners Guide.book Page 7 Friday, July 8, 2011 11:44 AM Truecharge 2 Battery Charger Features Item Description 6 Battery Temp. Select button • Press and hold the button for three seconds to select one of three settings. An indicator LED corresponds to each setting. If an optional BTS is connected, the indicator LEDs represent real-time battery temperature.
TC2 204060 Series BattChg Owners Guide.book Page 8 Friday, July 8, 2011 11:44 AM Preparing For Installation 11 NOTE: Not to scale. For illustration purposes only. IMPROPER INSTALLATION BY AN UNQUALIFIED INSTALLER The battery charger must be installed by a qualified installer in accordance with all applicable local or national installation codes.
TC2 204060 Series BattChg Owners Guide.book Page 9 Friday, July 8, 2011 11:44 AM Preparing For Installation 4 5 6 7 8 9 10 11 DC positive cables DC circuit breakers or DC fused disconnects Battery or battery bank Battery Temp.
TC2 204060 Series BattChg Owners Guide.book Page 10 Friday, July 8, 2011 11:44 AM Preparing For Installation Location Condition Requirement Install the Truecharge2 Battery Charger in a location that meets the following requirements: Close to batteries The Truecharge2 Battery Charger should be installed as close as possible to the batteries, but not in the same compartment to prevent corrosion. Avoid excessive cable lengths and use the recommended wire sizes.
TC2 204060 Series BattChg Owners Guide.book Page 11 Friday, July 8, 2011 11:44 AM Preparing For Installation panel covers are attached and secured. This rating means that it meets standards to prevent dripping water from entering the enclosure, and causing shock hazard and damage to equipment.
TC2 204060 Series BattChg Owners Guide.book Page 12 Friday, July 8, 2011 11:44 AM Preparing For Installation Wiring Requirements Vertical Wall Mount (Rear panel facing down or up) - this orientation is allowed in locations that are always dry but is approved for marine installations only with additional drip protection. (c) ELECTRICAL SHOCK AND FIRE HAZARD Do not operate the battery charger with damaged or substandard wiring. Make sure that all wiring is in good condition and is not undersized.
TC2 204060 Series BattChg Owners Guide.book Page 13 Friday, July 8, 2011 11:44 AM Preparing For Installation DC Wiring Table 2 DC Wiring Examples for 24 V chargersa The following tables show some typical wire sizes for various cable length runs, based on 3% voltage drop on DC cables, 75 °C (167 °F) rated wire with wiring being inside the engine compartment – assumed ambient of 50 °C (122 °F).
TC2 204060 Series BattChg Owners Guide.book Page 14 Friday, July 8, 2011 11:44 AM Preparing For Installation current and be rated to withstand the short circuit current available from the connected battery bank. Do not substitute devices rated only for AC voltage; they may not operate properly. The current rating of the DC fuses must be correctly matched to the size of the DC wiring used, in accordance with the applicable codes.
TC2 204060 Series BattChg Owners Guide.book Page 15 Friday, July 8, 2011 11:44 AM Preparing For Installation Note that every jurisdiction will have different requirements as will each application, so research the regulations for your local jurisdiction to determine which wire size and type is correct based on the maximum AC input current marked on the chargers and given in “AC Input Specifications” on page 54.
TC2 204060 Series BattChg Owners Guide.book Page 16 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger Be sure to read the safety guidelines and pay attention to all cautions and warnings throughout the installation procedure. The installer is responsible for ensuring compliance with the installation codes for your particular application. See CAUTION statement under “Preparing For Installation” on page 8.
TC2 204060 Series BattChg Owners Guide.book Page 17 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger Step 2: Connecting the DC Chassis Ground (Earth) To connect the DC chassis ground (earth): ELECTRICAL SHOCK HAZARD 1. Locate the ground stud on the Truecharge2 Battery Charger. 2. Connect the DC chassis ground (earth) from the ground stud to the ground bus. See Figure 4, “Configuration for Normal Loads” on page 8.
TC2 204060 Series BattChg Owners Guide.book Page 18 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger Step 3: Installing DC Wiring 4. Install a DC circuit breaker or fused disconnect in each positive cable that is as close to the battery positive terminal as possible. Consult your local electrical codes regarding the distance allowed between the battery and the fuse or breaker. For example, for most situations ABYC standard E-11 requires no more than 7 inches (17.8 cm).
TC2 204060 Series BattChg Owners Guide.book Page 19 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger 7. Install crimp lugs on the charger end of the DC battery cables using the crimp manufacturer’s instructions and tool. For one battery or bank ◆ Connect the negative cable from the negative terminal on the battery to the negative DC terminal on the Truecharge2 Battery Charger.
TC2 204060 Series BattChg Owners Guide.book Page 20 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger NOTE: If you are using more than one battery, you will need to connect the negative cable from each of the batteries to the negative ground bar or bus. The negative ground bar or bus will then have a single negative cable connecting to the negative charger terminal. 14. Secure cables in place using tie-wraps or cable straps according to electrical codes. 15.
TC2 204060 Series BattChg Owners Guide.book Page 21 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger Step 4: Installing AC Wiring Before connecting AC wiring, make sure the AC source circuit is protected by a breaker switch of the correct size and type, to comply with the electrical code for your location and application.
TC2 204060 Series BattChg Owners Guide.book Page 22 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger 7. Feed the AC supply wiring through the wider end of strain relief and out the tapered end. tapered end of strain relief AC supply wiring 25 mm (1 in .) 8. Slide the strain relief on the jacket of the wiring (not on the individual conductors) approximately 25 mm (1 in.) from the end of the jacket. 9.
TC2 204060 Series BattChg Owners Guide.book Page 23 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger c) Insert one wire into one end of the butt-splice, until the insulation hits the internal metal crimp section, insert the butt-splice into the crimper1, and crimp firmly. The proper location for the crimp is approximately 1.6 mm (1/16 in.) past where the butt-splice insulation tapers down as shown.
TC2 204060 Series BattChg Owners Guide.book Page 24 Friday, July 8, 2011 11:44 AM Installing the Truecharge 2 Battery Charger Step 5: Powering Up Make one last check that all connections are correct and secure. The Truecharge2 Battery Charger charger may now be powered up. 1. Close the DC disconnect switch or breaker. EXPLOSION AND/OR FIRE HAZARD The final connection of the DC battery circuit will generate an arc.
TC2 204060 Series BattChg Owners Guide.book Page 25 Friday, July 8, 2011 11:44 AM Installing a Parallel Configuration A parallel configuration is when two Truecharge2 Battery Chargers are coupled together to increase the output capacity. For example, a 40-amp Truecharge2 Battery Charger can be connected with another 40-amp Truecharge2 Battery Charger for a combined 80-amp capacity charger. This configuration is possible only with the use of the optional remote panel.
TC2 204060 Series BattChg Owners Guide.book Page 26 Friday, July 8, 2011 11:44 AM Installing a Parallel Configuration Powering up after installing a parallel configuration: 1. Follow the procedures in “Step 5: Powering Up” on page 24. 2. Observe that the Parallel LED on the remote panel lights up to indicate that two chargers are in parallel configuration charging mode. During Charging The two Truecharge2 Battery Chargers’ output currents are synchronized during most of the charging cycle.
TC2 204060 Series BattChg Owners Guide.book Page 27 Friday, July 8, 2011 11:44 AM Installing Batteries Battery installation should always be treated like a brand new installation. This means, that all safety and precautionary guidelines that were followed prior and during the installation of the battery charger, must again be followed in order to avoid risks of electrical shock, injury, or death.
TC2 204060 Series BattChg Owners Guide.book Page 28 Friday, July 8, 2011 11:44 AM Installing Batteries Multi-Stage Charging Most Truecharge2 Battery Charger models have three outputs that share the full rated current enabling it to charge three different batteries or battery banks that either have the same chemistry or can tolerate the same charge sequence and thresholds.
TC2 204060 Series BattChg Owners Guide.book Page 29 Friday, July 8, 2011 11:44 AM Installing Batteries Three-Stage Charging The three-stage charging mode employs the following sequence: Bulk, Absorption, and Float. During the Bulk stage the batteries are accepting a constant maximum current. In the Absorption stage, the battery voltage is held constant and the current declines. A battery will “gas” (produce hydrogen and oxygen) when its voltage exceeds the “gassing” voltage.
TC2 204060 Series BattChg Owners Guide.book Page 30 Friday, July 8, 2011 11:44 AM Installing Batteries Two-Stage Charging The two-stage charging mode employs the following sequence: Bulk and Absorption. It runs similar to the three-stage sequence except that there is no float stage; after the absorption stage the charger stops providing current to the battery and the charger output drops to 9 V (12 Vdc chargers) or 18V (24 Vdc chargers).
TC2 204060 Series BattChg Owners Guide.book Page 31 Friday, July 8, 2011 11:44 AM Installing Batteries Charging Voltage Setpoints Battery Qualification The Truecharge2 Battery Charger charging process is designed to make the battery or battery banks reach the following voltage setpoints.
TC2 204060 Series BattChg Owners Guide.book Page 32 Friday, July 8, 2011 11:44 AM Installing Batteries Setting the Battery Temperature without a BTS NOTE: Cold is for battery temperature below 5 °C (41 °F). Warm (default setting) is for battery temperature between 5 and 30 °C (41 and 86 °F). Hot is for battery temperature above 30 °C (86 °F). See Table 7, “Battery Temperature Compensation Levels” on page 32 to see how output voltage is offset by varying the temperature selection.
TC2 204060 Series BattChg Owners Guide.book Page 33 Friday, July 8, 2011 11:44 AM Installing Batteries Operating DC Loads When the Truecharge™ 2 Battery Charger is operating, DC loads such as fans and lights may vary in speed or intensity. This is normal. The Truecharge™ 2 Battery Charger will not harm any load connected to it as long as the load can withstand the following maximum voltages: • 16 V for 12-volt chargers, • 32 V for 24-volt chargers.
TC2 204060 Series BattChg Owners Guide.book Page 34 Friday, July 8, 2011 11:44 AM Configuring the Truecharge2 Battery Charger Once the charger is connected to at least one battery bank and to AC, it is live and it may be configured. The indicator LEDs on the onboard display will illuminate for a second (power on test) before reporting charging and battery status information. Configuring the Charger Mode NOTE: By default, the Charger Mode is set to 3-Stage. 1.
TC2 204060 Series BattChg Owners Guide.book Page 35 Friday, July 8, 2011 11:44 AM Charging Batteries Before you start to charge batteries read the “Important Safety Instructions” on page iv and follow all safety precautions when working with batteries. To charge your batteries: 1. If possible, disconnect any heavy loads on the batteries being charged, by opening disconnect switches or by switching the loads off. 2. Connect the batteries to the charger by closing the DC disconnect switches.
TC2 204060 Series BattChg Owners Guide.book Page 36 Friday, July 8, 2011 11:44 AM Charging Batteries After charging is complete, the Truecharge2 Battery Charger enters into one of these modes: Float mode When the ready and charging indicator LEDs both illuminate, all batteries are fully charged and ready for use. If you selected the three-stage charging mode, the Truecharge2 Battery Charger is in float mode and will maintain the batteries’ charge. Standby mode Or Rest mode.
TC2 204060 Series BattChg Owners Guide.book Page 37 Friday, July 8, 2011 11:44 AM Equalizing Flooded Batteries RISK OF BATTERY DAMAGE The Truecharge2 Battery Charger will only equalize flooded lead-acid or lead-calcium batteries. It does not enter equalization when the battery type is set to sealed lead-acid batteries (GEL or AGM) since they will be damaged by this process. Use the correct settings for your battery types.
TC2 204060 Series BattChg Owners Guide.book Page 38 Friday, July 8, 2011 11:44 AM Equalizing Flooded Batteries Performing An Equalization RISK OF EQUIPMENT DAMAGE • • Turn off or disconnect all DC loads on the battery during equalization. Do not equalize if the level of equalization voltage (see note below) does not comply with the battery manufacturer’s recommendation Failure to follow these instructions can damage the unit and/or damage other equipment.
TC2 204060 Series BattChg Owners Guide.book Page 39 Friday, July 8, 2011 11:44 AM Equalizing Flooded Batteries 3. Press and hold for five seconds the Charger Mode Select button and Battery Temp Select button at the same time to put the Truecharge2 Battery Charger into equalization mode. IMPORTANT: The onboard display and remote panel buttons will not allow selection of equalization for AGM and GEL batteries. When the charger is performing the equalization, the Equalize LED illuminates as a solid light.
TC2 204060 Series BattChg Owners Guide.book Page 40 Friday, July 8, 2011 11:44 AM Transitioning the Charger to ON, Standby, or Disabled There are two ways to turn ON the Truecharge2 Battery Charger: • Connect the batteries to the charger (i.e., charger is on standby) then connect AC power at the source. If the batteries are not fully charged then charging begins immediately. If the batteries are fully charged then charging will go to either standby (two-stage) or float (threestage).
TC2 204060 Series BattChg Owners Guide.book Page 41 Friday, July 8, 2011 11:44 AM Accessing Charger Information The Truecharge2 Battery Charger provides a lot of information about the status of the charger and the batteries. Reading Onboard Display LEDs F u s e Charging Output (%) <5 C h g r R e m 5 10 20 40 60 80 100 Type of fault and warning Charging Output (%) LEDs Charging Output (%) values Fault LED The Fault LED works in conjunction with the Charging Current (%) LEDs.
TC2 204060 Series BattChg Owners Guide.book Page 42 Friday, July 8, 2011 11:44 AM Accessing Charger Information Reporting Without AC Power or While on Standby If AC power has been disconnected or if you have used the optional remote panel to place the Truecharge2 Battery Charger on Standby mode, the onboard display (and the optional remote panel, if installed) LEDs will be turned off to conserve battery power.
TC2 204060 Series BattChg Owners Guide.book Page 43 Friday, July 8, 2011 11:44 AM Accessing Charger Information Table 9 Interpreting Fault and Warning Indicators Fault or Warning Condition Temp Fan AC Battery Fuse Charger Remote F u s e C h g r R e m Fault Solution AC input out of range fault (<85 V or >265 V) • Check AC connections. Change to a more stable AC power source and check that the voltage and voltage frequency are within acceptable operating range.
TC2 204060 Series BattChg Owners Guide.book Page 44 Friday, July 8, 2011 11:44 AM Accessing Charger Information Table 9 Interpreting Fault and Warning Indicators Fault or Warning Condition Temp Fan Low Battery Temp fault (< -25°C) AC Battery Fuse Charger Remote F u s e C h g r R e m Fault Solution • • High Battery voltage fault (>16.
TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.book Page 46 Friday, July 8, 2011 11:44 AM Using A Generator As Source Power The Truecharge2 Battery Charger can be run from a regular AC power source or from an alternate power source such as a generator. Refer to “AC Input Specifications” on page 54 for AC input current draw to determine the size of generator you need.
TC2 204060 Series BattChg Owners Guide.book Page 47 Friday, July 8, 2011 11:44 AM Maintaining the Charger ELECTRICAL SHOCK HAZARD Do not disassemble the battery charger. See note below. Failure to follow these instructions will result in death or serious injury. NOTE: The Truecharge2 Series Battery Charger contains no userserviceable parts with the exception of the DC output fuse(s) which are user-replaceable. See “Replacing the DC Output Fuse” on page 48 for instructions.
TC2 204060 Series BattChg Owners Guide.book Page 48 Friday, July 8, 2011 11:44 AM Replacing the DC Output Fuse IMPROPER INSTALLATION BY AN UNQUALIFIED INSTALLER Xantrex recommends that the installer should have knowledge and experience in installing electrical equipment, knowledge of the applicable installation codes, and awareness of the hazards involved in performing electrical work and how to reduce those hazards. Failure to follow these instructions can damage the unit and/or damage other equipment.
TC2 204060 Series BattChg Owners Guide.book Page 49 Friday, July 8, 2011 11:44 AM Replacing the DC Output Fuse Fuse Replacement Ratings RISK OF EQUIPMENT DAMAGE For continued protection, replace only with Littelfuse® type 257 (or equivalent) with ratings as shown below. Failure to follow these instructions can damage the unit and/or damage other equipment.
TC2 204060 Series BattChg Owners Guide.book Page 50 Friday, July 8, 2011 11:44 AM Troubleshooting In the event that you have a problem with your Truecharge2 Battery Charger, the following tables will help you to identify the problem and offer possible solutions to the problem. Symptom Symptom Indicator LEDs do not illuminate when charger is connected to an AC power source. The initial power up display test is not performed upon connection of battery or batteries.
TC2 204060 Series BattChg Owners Guide.book Page 51 Friday, July 8, 2011 11:44 AM Troubleshooting Symptom Symptom Fault indicator LED illuminates. Temp LEDs flash. and Battery indicator EXPLOSION HAZARD Never charge a frozen battery. Failure to follow these instructions can result in death or serious injury. Possible Cause Solution Battery temperature is either too If battery is too hot, allow battery to hot or too cold for safe charging. cool. Improve ventilation or install in a cooler location.
TC2 204060 Series BattChg Owners Guide.book Page 52 Friday, July 8, 2011 11:44 AM Troubleshooting Symptom Symptom The Truecharge2 Battery Charger appears to be taking too long to charge battery. Ready indicator LED does not illuminate after 24 hours of charging. The Truecharge2 Battery Charger appears to have quickly charged the battery. Ready indicator LED illuminates sooner than expected.
TC2 204060 Series BattChg Owners Guide.book Page 53 Friday, July 8, 2011 11:44 AM Troubleshooting Symptom The Truecharge2 Battery Charger will not perform equalization. Possible Cause Solution Battery is the wrong type, or set Determine if the battery type is set to to the wrong type to equalize. GEL or AGM. These battery types cannot be equalized. Not all batteries are fully charged.
TC2 204060 Series BattChg Owners Guide.book Page 54 Friday, July 8, 2011 11:44 AM Specifications NOTE: Specifications are subject to change without prior notice. Physical Specifications Base Unit Dimensions: L × W × H TC2012, TC4012 250×170×70 mm (9.84×6.70×2.76 in.) TC1024, TC2024 250×170×70 mm (9.84×6.70×2.76 in.) TC6012, TC3024 340×170×90 mm (13.38×6.70×3.54 in.) Weight TC2012, TC4012 2.2 kg (4.8 lbs) TC1024, TC2024 2.2 kg (4.8 lbs) TC6012, TC3024 4.5 kg (9.
TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.book Page 56 Friday, July 8, 2011 11:44 AM Specifications DC Output Specifications DC Output Specifications Float voltage: Flooded GEL AGM Lead-calcium Equalize mode current Voltage regulation 12-volt units 25 °C (77 °F) 13.5 ±0.1 13.8 ±0.1 13.4 ±0.1 13.5 ±0.1 Uncompensated load voltage regulation < 0.1Vdc drop from 0 Amps to rated current output at charger output terminals (adds in series with recommended 3% limit for user's battery cable voltage drop).
TC2 204060 Series BattChg Owners Guide.book Page 57 Friday, July 8, 2011 11:44 AM Specifications Protection Features Protection Features Battery reverse polarity Protected by replaceable DC output fuses Battery under-temperature protection Over-voltage limits The Truecharge2 Battery Charger will stop charging if the output voltage is above 16.6 ±0.5 Vdc for 12 Vdc units, 33.2 ±0.1 Vdc for 24 Vdc units.
TC2_204060_Chapters.fm Page 58 Thursday, August 4, 2011 1:12 PM Warranty and Return Information Warranty What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex Technology USA Inc. (“Xantrex”) and covers defects in workmanship and materials in your Truecharge2 Series Battery Charger.
TC2_204060_Chapters.fm Page 59 Thursday, August 4, 2011 1:12 PM Warranty and Return Information What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
TC2_204060_Chapters.
TC2_204060_Chapters.fm Page 61 Thursday, August 4, 2011 1:14 PM Warranty and Return Information Return Material Authorization Policy Ship the unit prepaid to the address provided by your Xantrex customer service representative. For those products that are not being repaired in the field and are being returned to Xantrex, before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory “Ship To” address.
TC2_204060_Chapters.fm Page 62 Thursday, August 4, 2011 1:14 PM Warranty and Return Information Information About Your System As soon as you open your Truecharge2 Series Battery Charger package, record the following information and be sure to keep your proof of purchase. ❐ Serial Number ❐ Product Number/s ❐ Purchased From ❐ Purchase Date 62 If you need to contact Customer Service, please record the following details before calling.
TC2 204060 Series BattChg Owners Guide.
TC2 204060 Series BattChg Owners Guide.book Page ii Friday, July 8, 2011 11:44 AM Xantrex Technology USA Inc. 1 800 670 0707 Tel 1 800 994 7828 Fax www.xantrex.com 975-0526-01-02 Printed in China.