TM TM TM Power Generator On Network Fault Xanbus Automatic Generator Start (AGS) FGA: 809-0915 Owner’s Guide Xanbus™ Automatic Generator Start (AGS) PN: 809-0915
Trademarks Product Number Xantrex, Xanbus, and Smart choice for power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.
About This Guide Purpose Conventions Used The purpose of this Owner’s Guide is to provide explanations and procedures for installing, troubleshooting, operating and maintaining the Xanbus Automatic Generator Start (AGS). The following conventions are used in this guide. Scope The Guide provides safety and operating guidelines, procedures for installing the AGS, as well as information on configuring the AGS. It also provides information about troubleshooting the unit.
STATEMENT OF HAZARD Contains statements of avoidance or strict compliance. Failure to follow these instructions can damage the unit and/or damage other equipment. IMPORTANT: These notes describe things which are important for you to know, however, they are not as serious as a danger, warning, or caution. Related Information You can find more information about Xantrex Technology USA Inc. as well as its products and services at www.xantrex.com.
Important Safety Instructions IMPORTANT: READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE REFERENCE. This chapter contains important safety, operation, and installation instructions for the Xanbus Automatic Generator Start (AGS). Each time, before using the AGS, READ ALL instructions and cautionary markings on or provided with the AGS and all appropriate sections of this guide. IMPORTANT: 1.
FCC Information to the User RESTRICTIONS ON USE The Xanbus Automatic Generator Start (AGS) shall not be used in connection with life support systems or other medical equipment or devices. Failure to follow these instructions can result in death or serious injury. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
Contents Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction IMPORTANT: The Xanbus Automatic Generator Start (AGS) is designed for use in a Xanbus-enabled Freedom SW Power System only. The Xanbus AGS requires the additional use of a Xanbus System Control Panel (SCP) for configuration and monitoring. For details see "System Requirements". Function The Xanbus AGS continuously monitors battery voltage and starts, or stops, the generator when battery voltage drops below or exceeds the preset limits.
Introduction System Requirements Minimum basic system components include the following: ❐ Freedom SW Series Inverter/Charger ❐ AC Generator or DC Generator ❐ Xanbus System Control Panel (SCP) ❐ Xanbus Automatic Generator Start (AGS) Network Communication Protocol The AGS uses Xanbus, a network communications protocol developed by Xantrex, to communicate its settings and activity to other Xanbus-enabled devices. All network components used in the system must be Xanbus-enabled.
Introduction Functions Generator Starting Triggers Programmable Features The AGS can automatically start a generator in response to: • a low battery voltage, • large AC loads when inverter is operating, • a thermostat signal, or • a pre-programmed exercise period at a specified time of day. Quiet Time The AGS features a quiet time setting, which prevents the generator starting at night or during other inconvenient periods.
Introduction Material List The AGS ships with the following items: • one Xanbus Automatic Generator Start (AGS) unit, • owner’s guide, • wiring harness (20-pin connector), • mounting template, and • mounting screws (4). NOTE: Keep the carton and packing material in case you need to return the AGS for servicing.
Introduction Xanbus-Enabled Products and Accessories 815-2012 (2kW power rating), 815-3012 (3kW power rating) Freedom Sequence Intelligent Power Manager 809-0913 (four-circuit model), 809-0912 (six-circuit model) Xanbus System Control Panel (SCP) 809-0921 25-ft network cable for SCP 809-0940 75-ft network cable for SCP 809-0942 30 12 Freedom SW Series Inverter/Charger Freedom SW Inverter/Charger lt / AC e Fau er arg ert Ch Inv On SW Product Number TM FR E ED O M Product/Accessory er ert
Features The AGS has important features on the front and back of the unit. Features on the front of the AGS are the indicator lights for reporting statuses on power, generator, network, and faults (see Figure 2). The back of the unit features the inputs where the AGS connects to the Xanbus system and the 20-contact wiring harness connector port (see Figure 3). Front panel features 1 2 3 4 Item Description 1 Power light (green) indicates that the AGS is receiving power from the Xanbus network.
Features Bottom panel features Gener at or XANBUS ! CAUTION CONNECT ONLY TO CLASS 2 ELV CIRCUITS. SEE MANUAL. ! WARNING Explosion hazar d. Do n ot ins tall in A loc ation requiring ignition pr otected equipmen t. see man ual . R C US CSA 107.
Xanbus Automatic Generator Start Installation Before installing the AGS, consider how and where the unit will be mounted. Pre-plan the connection routes between the AGS, the generator, thermostats, and the Xanbus System Control Panel (SCP). Choosing a Location The AGS should be installed in a location that meets the following requirements: Materials and Tools Required Dry The unit is intended for use in a dry location.
Xanbus Automatic Generator Start Installation Routing Connections EXPLOSION HAZARD This equipment is not ignition protected. To prevent fire or explosion, do not install the AGS in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of a fuel system. Follow all relevant instructions exactly before installing or using your AGS.
Xanbus Automatic Generator Start Installation Installation Overview Installing the AGS involves the following steps: 1. 2. Mounting the unit. IMPORTANT: Because each installation varies according to the location, the type of generator, and the overall complexity of the Xanbus system, these instructions can offer only general guidelines for the many installation options available.
Xanbus Automatic Generator Start Installation Wiring to the 20-contact Connector ELECTRICAL SHOCK HAZARD All installation wiring should be performed by a qualified installer or electrician. The 20-contact connector is intended for connection to Class 2 ELV (Extra Low Voltage) circuits only. Do not exceed the circuit limitations specified in the following section. Failure to follow these instructions can result in death or serious injury.
Xanbus Automatic Generator Start Installation To install the AGS using the wiring harness: 1. Connect each wire on the harness to its intended wire or contact on the generator, thermostats, or external switches. Tape, or otherwise secure, the unused wires to ensure they do not make unintended connections. 2. Plug the harness into the connector on the bottom panel of the AGS. Wire Identification Each wire on the harness is identified by a number and a color.
Xanbus Automatic Generator Start Installation Wire Number Function Wiring Harness Wire Color 11 External ON/OFF/LED Indicator return (connected internally to wire number 13) Black 12 Generator run signal (switched B+) sense input Violet 13 Generator run signal (switched B+) sense return Black 14 Relay 1 (Generator run/stop) Normally open contact Blue 15 Relay 1 (Generator run/stop) Normally closed contact White/Violet 16 Relay 1 (Generator run/stop) Common contact Gray 17 Relay 2 (Gene
Xanbus Automatic Generator Start Installation Connecting the Generator EQUIPMENT DAMAGE Before connecting the AGS to your generator, read the Generator Type descriptions in this section and consult your generator manufacturer to ensure that Gen Type settings and connections are compatible with your generator. Damage to the generator can result from selecting an incorrect Gen Type and following the connection diagram for an incorrect Gen Type when connecting the AGS to the generator.
Xanbus Automatic Generator Start Installation Type 1 Type 1 is a three-wire GlowStop configuration recommended for “threewire” generators with glow plugs that need to be operated before a start is attempted.
Xanbus Automatic Generator Start Installation Type 2 Type 2 is a three-wire GlowStop configuration recommended for “threewire” generators that don’t require a dedicated preheat signal. In this configuration, the start signal is applied for longer because the generator does its own preheat and cranking while the start signal is applied.
Xanbus Automatic Generator Start Installation Type 3 Type 3 is a three-wire GlowStop with shutdown bypass configuration. The configuration shown in Figure 9 uses a shutdown bypass output to temporarily disable the generator’s low oil pressure shutdown functionality during cranking. Generators with this functionality often have a manual means of disabling it during cranking.
Xanbus Automatic Generator Start Installation Type 4 Type 4 is a three-wire StartStop configuration that uses relay 3 to provide a 60-second preheat signal.
Xanbus Automatic Generator Start Installation Type 5 Type 5 is a three-wire StartStop configuration that uses relay 3 to provide a 15-second preheat signal.
Xanbus Automatic Generator Start Installation Type 6 Type 6 is a three-wire GlowStop configuration that has a normally closed Run/Stop contact.
Xanbus Automatic Generator Start Installation Type 7 Type 7 will work with both two-wire and three-wire run mode configurations that require a preheat signal before cranking. This Gen Type setting is suitable for generators with an automatic engine cranking control system (two-wire) and generators that require that the AGS control their starter separately (threewire).
Xanbus Automatic Generator Start Installation Type 8 Type 8 will work with both two-wire and three-wire run mode configurations. Type 8 is identical to Type 7 except that it provides no preheat signal before cranking. AGS Harness W ires Generator W ires Run Relay 3 mode No function 0.
Xanbus Automatic Generator Start Installation Type 9 Type 9 is a StartStop mode configuration with shutdown bypass functionality on relay 3.
Xanbus Automatic Generator Start Installation Type 10 Type 10 is a StartStop mode configuration with no preheat signal or shutdown bypass functionality. AGS Harness W ires Generator W ires GENERATOR RUN SIGNAL 12 GENERATOR RUN SIGNAL RETURN 13 Relay 1 Relay 2 14 5A fuse STOP 5A fuse START Relay Function Preset Configuration Setting Gen Cool Down 30 s Gen Spin Down 3s Shutdown bypass time 0s Start tries 3 16 17 18 For additional information, see “Circuit Limitations” on page 11.
Xanbus Automatic Generator Start Installation Type 11 Type 11 is a two-wire run mode configuration. It requires only two wires and one relay to control the generator. Relay 1 closes momentarily once to start the generator, and closes momentarily again to stop the generator.
Xanbus Automatic Generator Start Installation Type 12 Type 12 is a three-wire GlowStop configuration recommended for “threewire” generators that don’t require a dedicated preheat signal. In this configuration, the start signal is applied for longer because the generator does its own preheat and cranking while the start signal is applied.
Xanbus Automatic Generator Start Installation Type 13 Type 13 is a three-wire PulseStop configuration that uses relay 3 to provide the preheat signal. With this generator type, there will be a delay between the generator turning off and the AGS recognizing that the generator is off.
Xanbus Automatic Generator Start Installation Type 14 Type 14 works with two-wire generators that use an integrated engine control module to perform the necessary relay cycles to start and stop the generator. This is similar to Type 8 but without the B+ signal requirement. The AGS closes relay 1 to start the generator and illuminates the Generator On light to indicate the relay is closed. To stop the generator, relay 1 is opened and the Generator On light turned off.
Xanbus Automatic Generator Start Installation Connecting the Thermostats (optional) Wires 1, 2, 3, and 4 on the wiring harness can be connected to two thermostats. Wires 1 (yellow) and 2 (gray) are intended for thermostat 1 and wires 3 (orange) and 4 (gray) are intended for thermostat 2.
Xanbus Automatic Generator Start Installation Connecting an External Shutdown (optional) The external shutdown input is a 12-volt/24-volt input used to assure that the AGS keeps the generator off under conditions that may be potentially hazardous. Wire 5 (white/black) and 6 (gray) on the wiring harness are intended for an external switch or sensor (such as a moisture detector, or carbon monoxide detector) that produces an active high 12-volt or 24-volt output.
Xanbus Automatic Generator Start Installation The External Manual On and External Manual Off states are not affected by maximum generator run time (see “Max Run Time” on page 55). EQUIPMENT DAMAGE Tapping 12-volts or 24-volts from a 48-volt battery bank will unevenly wear out the batteries and shortens the battery bank life. Failure to follow these instructions can damage the unit and/or damage other equipment.
Xanbus Automatic Generator Start Installation 2K H11A817 2K H11A817 5K11 H11A817 Figure 23 External ON/OFF Switch and LED Wiring Diagram 32 Xanbus Automatic Generator Start (AGS) Owner’s Guide
Xanbus Automatic Generator Start Installation Connecting the Wiring Harness to the AGS After all the external connections have been wired to the wiring harness, the connector on the wiring harness must be plugged into the 20-contact connector on the AGS. To connect the wiring harness to the AGS: ◆ With the click-tab on the wiring harness connector on top (away from the mounting surface), insert the wiring harness connector into the 20contact connector on the AGS until the tab clicks into place.
Xanbus Automatic Generator Start Installation Connecting the AGS to the Xanbus Network .
Xanbus Automatic Generator Start Installation Verifying Power Is Available When the AGS has been installed properly, the Power and Network indicator lights illuminate. If one or both lights are out, check the network connections. Check the Xanbus to ensure it has battery power. Check to make sure the other devices in the network, such as the Xanbus System Control Panel (SCP), are responding to confirm the network is still active. Verify Power and Network indicator lights are illuminated.
Configuration of the Xanbus AGS Overview The AGS has a number of settings that must be configured to ensure that the generator starts and stops under the appropriate conditions and at the appropriate time. The AGS is configured using the Xanbus System Control Panel (SCP). The Freedom SW System Home Screen on the Xanbus System Control Panel (SCP) displays basic system operational status.
Configuration of the Xanbus AGS Accessing the AGS Menu Use the Xanbus AGS Menu to change configuration settings, set operating mode, clear fault warnings, and view device information. TM AC In/Charge Inverter On Low Battery To access the Xanbus AGS Menu, start from the Xanbus System Home Screen. Fault System Status Battery BatLev Load AC1 20.4A 1150W Menu Enter To view the Select Device Menu, press Enter. STBY/ON Fault Clear 53.
Configuration of the Xanbus AGS The Xanbus Automatic Generator Start (AGS) Menu TM Xanbus AGS Menu AC In/Charge The Xanbus Automatic Generator Start (AGS) menu provides the ability to configure the changeable parameters, select the generator’s operating mode, clear fault warnings and view device information. The Xanbus Automatic Generator Start (AGS) Menu Home Screen is divided into five sections.
Configuration of the Xanbus AGS When the AGS Home Screen is first displayed, the menu defaults to the GenMode Menu. If configuration changes need to be made, the Configuration Menu can be accessed by pressing the Enter, Up arrow, and Down arrow buttons all at same time to access the Advanced Settings.
Configuration of the Xanbus AGS The Configuration Menu QT En The Configuration Menu is where specific start-stop parameters are set. This menu contains the following settings: • "QT En" • "QT Begin" • "QT End" • "Gen Type" • "Cfg Trigger" • "Cfg Gen" • "Restore Defaults" Full name Quiet Time Enable Purpose "QT En" enables or disables the Quiet Time functionality of the AGS. Quiet time refers to a period of time when the generator should not run.
Configuration of the Xanbus AGS IMPORTANT: If quiet time is set for overnight, be aware that overnight battery drain can be significant as it may be necessary to use the inverter and batteries to supply AC Power without the help of a generator. Therefore, it is important to conserve battery power during this time. Minimize the use of interior lights and set thermostat temperature lower to prevent the furnace from coming on at night during cool weather.
Configuration of the Xanbus AGS QT End Gen Type Full name Quiet Time End Purpose "QT End" is a changeable setting that defines the end of quiet time. This setting also requires a setting for "QT Begin". Dependencies "QT End" functions only if the AGS is in Automatic mode. This setting requires "QT En" be set to [Enabled] and also requires a setting for "QT Begin". Ensure the clock on the Xanbus System Control Panel (SCP) is set to the correct local time.
Configuration of the Xanbus AGS Table 4 Generator Type Descriptions Description Mode For Technical Details, see.a Type 12 GlowStop with no preheat page 26 Type 13 PulseStop with Relay 3 preheat page 27 Type 14 Run with no preheat and no switched B+ requirement page 28 Option a.See “Appendix B: Relay Timing” on page 82 for additional information. When to use Use this setting after installing the AGS hardware.
Configuration of the Xanbus AGS Cfg Trigger The "Cfg Trigger" menu contains the settings for automatically starting and stopping the generator. This menu allows the adjustment of the default settings for battery voltage, thermostat ON/OFF signals, inverter load, and battery charging stage. There are three classes of triggers: charger-based, thermostat-based, and inverter load-based. If the generator is started by a trigger in one class, a stop condition must also be set in order for the generator to stop.
Configuration of the Xanbus AGS Start DCV 30 sec Full Name Starting Battery Voltage—30 seconds Purpose The "Start DCV 30 sec" trigger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 30 seconds. The AGS will stop the generator when the stop trigger is provided ("Stop V", "Stop Absorb", or "Stop Float").
Configuration of the Xanbus AGS Start DCV 15 min Full Name Starting Battery Voltage—15 minutes Purpose The "Start DCV 15 min" trigger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 15 minutes. The AGS will stop the generator when the battery voltage has risen to the "Stop V", or when the batteries have been recharged to the Absorption or Float stage.
Configuration of the Xanbus AGS Start DCV 2 hr Start DCV 24 hr Full name Starting Battery Voltage—2 hours Purpose The "Start DCV 2 hr" trigger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 2 hours. Dependencies The "Start DCV 2 hr" trigger requires the AGS to be in Automatic mode and needs the "Stop Float" or "Stop Absorb" trigger be enabled or a parameter to be set for the "Stop V" trigger.
Configuration of the Xanbus AGS Stop Float Stop Absorb Full name Stop at Float Charge Stage Purpose The "Stop Float" trigger allows the AGS to stop the generator when the inverter/charger has recharged the batteries to the Float stage. Full name Stop at Absorption Charge Stage Purpose The "Stop Absorb" triggers enables the AGS to stop the generator when the inverter/charger has recharged the batteries to the Absorption stage.
Configuration of the Xanbus AGS Stop V Full name Stopping Battery Voltage Purpose The "Stop V" trigger enables the AGS to stop the generator whenever the battery voltage reaches a pre-set DC voltage. Whenever the generator starts automatically based on the Starting Battery Voltage, it will shut off once the Stopping Battery Voltage has been reached. Dependencies The "Stop V" trigger requires the AGS to be in Automatic mode and needs a parameter to be set for one of the Start DCV triggers.
Configuration of the Xanbus AGS Temp1 Temp2 Full name Thermostat 1 Purpose The "Temp1" trigger enables the generator to start in response to a signal from a thermostat. With "Temp1" set to [Enabled], the AGS will start the generator to help power the item controlled by that thermostat. Full name Thermostat 2 Purpose "Temp2" is intended to be used when the AGS is connected to a second thermostat. All information and procedures for "Temp1" also apply for "Temp2".
Configuration of the Xanbus AGS Load Start Load Full name Enable Inverter Load Start and Stop Triggers Purpose The "Load" trigger enables or disables the Start on Inverter Load Current and Stop on Inverter Load Current functionality of the AGS. This function enables the generator to start and stop based on the current being drawn on the inverter by the loads. See "Start Load" and "Stop Load".
Configuration of the Xanbus AGS Stop Load Full name Stop on Inverter Load Current Purpose The "Stop Load" trigger enables the AGS to stop the generator when the AC load falls below a specific level for 1 minute. The "Stop Load" setting applies to situations when the AGS has started the generator to assist the inverter with powering the AC load. Dependencies The "Stop Load" trigger requires the AGS to be in Automatic mode and the "Load" trigger to be set to [Enabled].
Configuration of the Xanbus AGS Cfg Gen The "Cfg Gen" menu provides the means to customize the following settings if the generator being used doesn’t conform to one of the preset generator types or if an exercise period needs to be scheduled.
Configuration of the Xanbus AGS Gen Cool Down Gen Spin Down Purpose The Gen Cool Down setting allows an interval to be set between a generator stop trigger occurring and the AGS actually stopping the generator. This setting is used in Freedom SW system to unload the generator before the AGS shuts it down. When a stop trigger occurs, the AGS enters a Generator cool down state where it continues to run the generator for the specified time period.
Configuration of the Xanbus AGS Max Run Time Exercise Per Full name Maximum Generator Run Time Purpose "Max Run Time" allows a limit to be set on how long the generator will run. This setting overrides any automatic start triggers. For example, if the generator starts in response to low battery voltage, and the batteries are not fully charged before "Max Run Time" is reached, the generator will stop.
Configuration of the Xanbus AGS Exercise Dur Exercise Time Full name Exercise Duration (in minutes) Purpose "Exercise Dur" sets how long the generator will run when it is exercised. Dependencies The "Exercise Dur" trigger requires that any parameter other than “0” be set in "Exercise Per" and a time of day be set in the "Exercise Time" trigger. Purpose "Exercise Time" sets the time of day that the AGS exercises the generator.
Configuration of the Xanbus AGS Relay3 Gen Run Hold Time Purpose "Relay3" sets the function of Relay 3 of the AGS. The function of Relay 3 affects contacts 19 and 20 of the 20-contact connector and external wiring harness. Full name Generator Run Signal Hold Time Purpose "Gen Run Hold Time" specifies the length of time the generator run signal (or B+ or hour meter signal) must be active before the AGS considers the generator to be running and cranking can be stopped.
Configuration of the Xanbus AGS Crank Delay Crank Retry Time Purpose "Crank Delay" specifies the delay time from when the preheat relay is de-energized to when the Start Relay is energized (and cranking the starter motor). This is also referred to as the preheat-to-crank delay.
Configuration of the Xanbus AGS Gen Start Tries "Gen Start Tries" specifies how many times the AGS will attempt to start the generator. On the first start try, the AGS cranks the starter motor for the Crank Time. If the generator does not start, on subsequent start tries, the AGS cranks the start motor for the Crank Retry Time. Values Default 1 to 10 3 Considerations This setting is automatically configured when a "Gen Type" is selected for the generator.
Configuration of the Xanbus AGS Restore Defaults GenMode The "Restore Defaults" returns the AGS to the factory default settings. Purpose The "GenMode" menu item controls the current operating mode of the AGS. Value Description Automatic Automatic mode ManualOn Manual on mode ManualOff Manual off mode (default mode) Considerations Use GenMode when it is necessary to switch between automatic generator control and manual generator control.
Configuration of the Xanbus AGS Automatic Mode Overrides When the AGS is in Automatic mode, several settings and conditions override automatic start and stop triggers. These overrides include, in order of priority: • Faults—The AGS stops the generator when a fault occurs. • External Shutdown—When the AGS is connected to a sensor or meter (a moisture detector, for example) wired to contacts 5 and 6 of the 20contact connector, it stops the generator when the device is activated.
Configuration of the Xanbus AGS Mode View Event Log The "Mode" menu item is a device operating mode and provides the means to put the AGS in Standby Mode or return it from to Operating Mode. The AGS Mode must be set to [Standby] before selecting a generator type. Selecting Standby stops the generator (if it is running). While in Standby, the AGS “listens” to and reports its status to the network. It will not start the generator manual or automatically while in Standby.
Configuration of the Xanbus AGS User Settings Table 5 Generator Configuration Settings, Values, Defaults, and User Settings Use this table to record any customized AGS settings for future reference.
Operation of the Xanbus AGS Accessing the AGS Home Screen Freedom SW System Home Screen Use the AGS Home Screen to view basic operational status information for the generator. The AGS Home Screen displays the generator start settings (i.e., ManualOff), the generator state (running or stopped), the stop trigger, and the Generator signal.
Operation of the Xanbus AGS Starting and Stopping the Generator Use the AGS to start or stop the generator manually using the Xanbus System Control Panel (SCP) or automatically in response to an electrical system condition. To set the AGS to start and stop the generator automatically: 1. On the AGS menu, highlight GenMode and press Enter. 2. Use the arrow button to select [Automatic]. 3. Press Enter. FSW System Home Screen System Status Battery BatLev Load AC1 20.4A 1150W 53.
Operation of the Xanbus AGS Using Quiet Time To enable Quiet Time: 1. On the Auto Gen Start menu, use the arrow buttons to highlight "QT En". 2. Press Enter. 3. Use the arrow buttons to select [Enabled]. Use the Quiet Time feature to ensure that the AGS will not start the generator during the night or during times that conflict with local noise restrictions. Using Quiet Time involves three steps. 1. "QT En" must be set to [Enabled]. The default setting is [Enabled]. 4. Press Enter.
Operation of the Xanbus AGS Modes of Operation Putting the AGS in Standby Mode The AGS, like all other Xanbus-enabled devices, supports two modes, Operating and Standby. The AGS mode of operation must be set to Standby before selecting a Generator Type. Selecting Standby stops the generator (if it is running). While in Standby, the AGS “listens” to and reports its status to the network. However, it will not start the generator manually or automatically while in Standby.
Operation of the Xanbus AGS Returning the AGS to Operating Mode Use the Xanbus System Control Panel (SCP) to return the AGS to Operating mode. To return the AGS to Operating Mode: 1 2 Freedom SW System Home Screen System Status Battery BatLev Load AC1 20.4A 1150W 53.
Troubleshooting Under certain conditions, the AGS generates a fault or warning message. These messages appear on the Xanbus System Control Panel (SCP). Acknowledging messages When a fault or warning message appears, it will remain on the screen until it is acknowledged by pressing Enter on the Xanbus System Control Panel (SCP). This action removes the message from the screen, but does not clear the condition that caused the fault or warning.
Troubleshooting Warning Reference Table Table 6 AGS Warning Messages (Continued) Table 6 AGS Warning Messages Warning Message Number W200 Generator was stopped manually. Self-clearing? No Warning Message Number Cause Generator was stopped by an external Manual Off switch. Cause Action Action Acknowledge the warning. To resume automatic starts and stops, change the AGS mode to [Automatic]. W201 Generator was started manually.
Troubleshooting Table 6 AGS Warning Messages (Continued) Warning Message Number Self-clearing? W209 Gen external Yes stop. Start gen via its control panel. W250 The selected value failed to change. Try again. W500 Network connection lost. Check connections. 975-0082-01-01 No Yes Table 6 AGS Warning Messages (Continued) Cause Action Warning Message Number The generator has stopped, but not by the AGS.
Troubleshooting Fault Reference Table When the AGS detects a fault condition, it stops the generator. The red Fault light also comes on, and the Xanbus System Control Panel (SCP) displays a fault message. The AGS remembers the GenMode that it was in at the time it detected the fault. After you have cleared the fault, the AGS returns to its last known GenMode. Table 7 AGS Fault Messages Fault Message Number Self-clearing? F200 F201 72 Exceeded max number of start tries. Check gen, clear fault.
Specifications NOTE: Specifications are subject to change without prior notice. Electrical Specifications Electrical Specifications Communication protocol Xanbus Maximum cable length 130 ft. (40 m) Nominal input network voltage 12 Vdc Maximum operating current 200 mA @ nominal input network voltage Relay contact voltage rating 12 Vdc, 30 Vdc max.
Specifications Physical Specifications Dimensions 3 ¾ × 5 ¾ x 1 ½" (95.5 × 146 × 37 mm) Weight 0.5 lb. (225 g) Mounting 4 mounting screws Connectors 2 × Xanbus: RJ45—8 pins 1 × 20-contact plug-type connector (Tyco Mate’n’ Lok 2 connector) 5.75 in (146 mm) Power Generator On Network Fault 2.81 in (71 mm) 3.75 in (95 mm) Xanbus Automatic Generator Start (AGS) FGA: 809-0915 4.92 in (125 mm) GENERATOR XANBUS ! CAUTION CONNECT ONLY TO CLASS 2 ELV CIRCUITS. SEE MANUAL. R C US CSA 107.
Warranty and Return Information Warranty What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex Technology USA Inc. (“Xantrex”) and covers defects in workmanship and materials in your Xanbus Automatic Generator Start (AGS). This warranty period lasts for 24 months from the date of purchase at the point of sale to you, the original end user customer, unless otherwise agreed in writing (the “Warranty Period”).
Warranty and Return Information Proof of purchase may be in any one of the following forms: • The dated purchase receipt from the original purchase of the product at point of sale to the end user; or • The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status; or • The dated invoice or purchase receipt showing the product exchanged under warranty.
Warranty and Return Information Exclusions IF THIS PRODUCT IS A CONSUMER PRODUCT, FEDERAL LAW DOES NOT ALLOW AN EXCLUSION OF IMPLIED WARRANTIES. TO THE EXTENT YOU ARE ENTITLED TO IMPLIED WARRANTIES UNDER FEDERAL LAW, TO THE EXTENT PERMITTED BY APPLICABLE LAW THEY ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY.
Warranty and Return Information Information About Your System As soon as you open your Xanbus Automatic Generator Start (AGS) package, record the following information and be sure to keep your proof of purchase. ❐ ❐ ❐ ❐ Serial Number Product Number/s Purchased From Purchase Date ______________________ 809-0915 ______________________ ______________________ If you need to contact Customer Service, please record the following details before calling.
Appendix A: Generator Auto Start Requirements and Types Recommended Features Generator Starting Types In order for the generator to be automatically started by the AGS, it must include electric start and an automatic choke. An automatic primer system may also be required on natural gas and propane powered generators. The generator should also include remote start ability with accessible remote start terminals or a connector.
Appendix A: Generator Auto Start Requirements and Types Two Wire Three-Wire Onan The two-wire type is suitable for generators that are fully automatic. This merely requires two wires to be connected together for the generator to start and run. Separating the wires stops the generator. Some generators use a momentary two-wire connection for starting and stopping. The three-wire “Onan” starting type is suitable for generators that are not as automated as the two-wire type.
Appendix A: Generator Auto Start Requirements and Types Three-Wire Automotive The third generator starting type that is supported by the AGS is similar to an automotive-style ignition. In this style, the generator uses a run circuit that is normally closed, which then receives a momentary start signal. The run circuit remains active throughout the run and then is opened in order for the generator to stop.
Appendix B: Relay Timing RunMode For generators with RunMode starting types (Types 7, 8, and 14): • Relay 1 (RunStop relay) can be used for two-wire configured generators. • Relay 1 (RunStop) and Relay 2 (Start) can be used with a common ground for three-wire configured generators. Start Relay 1: Run/Stop (Ignition) Crank Time Relay 3: Preheat (Glow) Preheat Run The Preheat will never overlap the Crank Time. The “Delay” refers to the “Preheat to Crank Delay” and may be zero.
Appendix B: Relay Timing MomentaryRun Mode For generators with MomentaryRun mode starting types (Type 11): • Relay 1 (Run/Stop relay) can be used for two-wire configured generators. • Relay 2 has no unique function in this configuration, but it is easiest to leave it doing the cranking so that another configuration is not required for it. Start Run • • • • Preheat will generally not be used in this configuration. The Preheat will never overlap the Crank Time.
Appendix B: Relay Timing GlowStop Mode For generators with GlowStop mode starting types (Types 1, 2, 3, 6, 12): • Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground for three-wire configured generators. • The Preheat signal shows up on Relay 1 and also Relay 3 (if enabled) so that Relay 1 can be used for both Preheat and Stop. • If the ShutDown Bypass is enabled, the Preheat on Relay 1 will remain high for the Crank Time and for the ShutDown Bypass period after cranking.
Appendix B: Relay Timing StartStop Mode For generators with StartStop mode starting types (Types 4, 5, 9, 10): • Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground for three-wire configured generators. • If Relay 3 is configured for preheat, the signal only shows up on Relay 3. • The Preheat on Relay 3 will not overlap the Crank Time if ShutDown Bypass is not enabled.
Appendix B: Relay Timing PulseStop Mode For generators with PulseStop mode starting types (Type 13): • Relay 1 (Stop) and Relay 2 (Start) can be used with a common ground for three-wire configured generators. • If Relay 3 is configured for Preheat, the signal only shows up on Relay 3. • The Preheat on Relay 3 will not overlap the Crank Time if ShutDown Bypass is not enabled.
Appendix B: Relay Timing Wait Stop Pulse Wait Stop Pulse Wait Check Stop Pulse Check Relay 1: Stop Check Stop Figure 42 PulseStop Mode Relay 1 Behavior 975-0082-01-01 87
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