Owner’s Guide Freedom XC PRO Inverter/Charger Freedom XC PRO 2000 PN: 818-2010 Freedom XC PRO 3000 PN: 818-3010 Freedom XC PRO Marine 2000 PN: 818-2015 Freedom XC PRO Marine 3000 PN: 818-3015
Copyright © 2019-2020 Xantrex LLC. All Rights Reserved. All trademarks are owned by Xantrex LLC and its affiliates.
Information About Your System As soon as you open your product, record the following information and be sure to keep your proof of purchase. Serial Number ____________________________ Product Number ____________________________ Purchased From ____________________________ Purchase Date ____________________________ To view, download, or print the latest revision, visit the website shown under Contact Information.
Purpose The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, configuring, maintaining, and troubleshooting a Freedom XC PRO Inverter/Charger for Recreational, Commercial and Fleet Vehicle, or Marine installations. Scope The guide provides safety and operating guidelines as well as information on installing and configuring the inverter/charger. It also provides information about troubleshooting the unit.
IMPORTANT SAFETY INSTRUCTIONS READ AND SAVE THIS OWNER’S GUIDE FOR FUTURE REFERENCE . This guide contains important safety instructions for the Freedom XC PRO that must be followed during installation, operation, maintenance, and troubleshooting. Read these instructions carefully and look at the equipment to become familiar with the device before installing, operating, configuring, maintaining, and troubleshooting it.
Product Safety Information Product Safety Information 1. Before using the inverter/charger, read all instructions and cautionary markings on the unit, the batteries, and all appropriate sections of this guide. 2. Use of accessories not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons. 3. The inverter/charger is designed to be connected to both DC and AC electrical systems.
Product Safety Information DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH n Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462. n This equipment must only be installed and serviced by qualified electrical personnel. n Never operate energized with the wiring compartment cover removed. n Energized from multiple sources.
Product Safety Information CAUTION ELECTRICAL SHOCK AND FIRE HAZARD n Do not open. No serviceable parts inside. Provided with integral protection against overloads. Bonding between conduit connections is not automatic and must be provided as part of the installation. n Read guide before installing or using. n Do not cover or obstruct ventilation openings. n Do not mount in zero-clearance compartment – overheating may result. n Do not expose to rain or spray.
Precautions When Working With Batteries CAUTION PHYSICAL INJURY HAZARD This Freedom XC PRO Inverter/Charger is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Precautions When Placing the Unit NOTES: 1. Mount and place the Freedom XC PRO Inverter/Charger unit away from batteries in a well ventilated compartment. 2. Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery. 3. Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 4. Keep battery terminals clean from corrosion.
Regulatory NOTICE RISK OF INVERTER/CHARGER DAMAGE n Never allow battery acid to drip on the inverter/charger when reading specific gravity, or filling battery. n Never place the Freedom XC PRO unit directly above batteries; gases from a battery will corrode and damage the inverter/charger. n Do not place a battery on top of the inverter/charger. Failure to follow these instructions can result in equipment damage.
End of Life Disposal End of Life Disposal The Freedom XC PRO Inverter/Charger is designed with environmental awareness and sustainability in mind. At the end of its useful life, the Freedom XC PRO can be decommissioned and disassembled. Components which can be recycled must be recycled and those that cannot be recycled must be disposed of according to local, regional, or national environmental regulations.
CONTENTS Important Safety Instructions Product Safety Information Precautions When Working With Batteries Precautions When Placing the Unit Regulatory FCC (EMI) Information to the User End of Life Disposal Introduction Materials List Key Features Features AC/DC and GFCI Panel Display Panel Side Panel Installation Before You Begin the Installation Installation Codes Installation Tools and Materials 975-0799-01-01 v vi ix x xi xi xii 1 2 2 7 8 11 12 13 14 14 15 Basic Installation Procedures Step 1: De
Operating in Battery Mode Turning Inverter Operation ON and OFF 55 55 Viewing Information During Battery Mode Viewing Information During Grid Mode 68 70 Power Save Timer 56 Power Save Mode 56 Adjusting Settings in Configuration Mode Settings 72 73 Checking Battery Status 56 Checking Output Power 56 Operating Several Loads at Once 56 Turning the Audible Alarm ON or OFF Operating in Grid Mode Battery Charger Functions 57 58 58 Battery Types 58 Custom Battery Settings Menu 62 Operating Du
1 INTRODUCTION The Freedom XC PRO Inverter/Charger is designed with integrated inverting and charging functions and power management features suitable for marine, recreational, and commercial/fleet vehicle installations. Please read this section to familiarize yourself with the main performance and protection features of the Freedom XC PRO.
Materials List Materials List Key Features The Freedom XC PRO base package includes the following items: n one Freedom XC PRO unit n one Owner’s Guide and extra safety labels n one pre-installed DC ground enclosure lug (not shown) n one set of plastic bushings for large DC cables (not shown) n two AC knockout hole plugs (not shown) Power for Most Appliances The Freedom XC PRO inverter/charger provides up to 2000 watts (Freedom XC PRO 2000) or 3000 watts (Freedom XC PRO 3000) of continuous utility grade
Materials List Comprehensive Protection The Freedom XC PRO’s built-in protection features safeguard your batteries (from unnecessary drain) such as the low battery voltage alarm and shutdown and protect equipment such as a configurable AC transfer speed. n Selectable Low Battery Shutdown: The low battery shutdown for the inverter/charger can be manually selected by the user from 10.1 to 12.8 VDC.
Materials List Built-in Charge Formulas For the inverter/charger to perform at the highest level, the batteries must be charged correctly. The Freedom XC PRO has optimized algorithms for flooded, gel, AGM, custom, and lithium iron phosphate [LFP (or LiFePO4)] batteries. Manual Equalization Over a period of time, the cells in a flooded battery can develop uneven chemical states. This can result in a weak (undercharged) cell which, in turn, can reduce the overall capacity of the battery.
Materials List Load Management 975-0799-01-01 The Freedom XC PRO has a built-in 30A transfer relay (Freedom XC PRO 2000) and 50A transfer relay (Freedom XC PRO 3000) that connects the inverter/charger output or AC input from the AC generator to the loads. Because the usual AC power sources such as small generators often have limited current availability, having the capability to manage your AC loads is extremely valuable. The Freedom XC PRO provides a number of features to facilitate this.
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2 FEATURES 2This section identifies the default settings and the hardware features of the Freedom XC PRO Inverter/Charger.
AC/DC and GFCI Panel 1 AC/DC and GFCI Panel 1 2 13 2 13 12 11 10 9 12 11 10 9 3 9 3 9 8 7 6 14 5 8 7 6 5 4 14 4 17 17 17 17 3 16 3 15 16 Figure 3 AC/DC and GFCI Panel for Marine Models 16 15 16 Figure 2 AC/DC and GFCI Panel for Standard Models NOTE: The Freedom XC PRO 3000's GFCI cover (14) is oriented vertically similar to Figure 3 .
AC/DC and GFCI Panel WARNING ELECTRICAL SHOCK HAZARD Use a torque screwdriver to tighten the captive nut panel screw to 5 in-lb (0.56 N-m) torque of force to ensure a proper ground connection and a required tool access to the wiring compartment. Failure to follow these instructions can result in death, serious injury, or equipment damage. Table 1 AC/DC and GFCI Panel Features Item Item 9 USB port can only be used for updating the unit’s firmware. It is not used for powering USB devices.
AC/DC and GFCI Panel Item 15 16 Description 20 A supplementary protector with reset button provides overload protection for the Freedom XC PRO GFCI Kit (PN: 808-9817) (sold separately) option. Press to recover from an overload condition. In a hard wired installation, the supplementary protector does not protect output wiring. Ventilation grille (openings) must not be obstructed for the proper operation of the cooling fan and inverter/charger.
Display Panel Display Panel 1 Table 2 Display Panel Features 2 3 2 INPUTBATTTEMP AC OUTPUTBATTLOAD 888 88 888 kW VA %C Hz 1 ERROR 888 88 888 kW VA %C Hz ERROR OVERLOAD 100% Description 1 Display panel displays status information on the screen. It is comprised of a display screen, LEDs, and buttons. 2 Multi-function LCD screen shows status information and error codes. 3 Status LEDs indicate the mode of operation.
Side Panel Side Panel 1 Table 3 Side Panel Features Item 2 4 1 Captive nut panel screw holds the wiring compartment cover in place. See WARNING above. 2 Wiring compartment cover protects the wiring compartment from debris and keeps the cables secure. Using the captive nut panel screw, the cover can be opened and lifted out during wiring. See WARNING on the left. 3 20 A supplementary protector with reset button provides overload protection for the optional GFCI Kit (PN: 808-9817).
3 INSTALLATION Please read this section for safety information and installation instructions regarding your Freedom XC PRO.
Before You Begin the Installation Before You Begin the Installation Before beginning your installation: n Read this entire Installation guide so you can plan the installation from beginning to end. n Assemble all the tools and materials you require for the installation. n Review the Important Safety Instructions on page v n Be aware of all safety and electrical codes which must be met.
Before You Begin the Installation Installation Tools and Materials You will need the following to install the Freedom XC PRO: n Wire stripper n Mounting (#2) screws or bolts n #2 Phillips torque screwdriver n Torque wrench for DC terminals (½" or 13mm socket wrench) n AC cable (that is, two-conductor-plus-ground cable), sized appropriately for load and application n ½" (or ¾") trade-size strain relief clamps (for the AC cable clamp holes) n Wire nuts or crimp connectors if installing the 20-pin Communicati
Basic Installation Procedures Basic Installation Procedures This section provides sample installation information as a guide for your installation.
Basic Installation Procedures Step 1: Designing the Installation Most Freedom XC PRO installations share common components, and some of these are briefly described in Step 1: Designing the Installation. Figure 6 shows some components and their relationship to each other in a typical recreational vehicle or fleet vehicle installation. Also, see Marine Installation on page 49.
Basic Installation Procedures AC Shore Power A source of 120 volts AC 60Hz sine wave alternating current provides energy to pass power through to AC loads. This source is usually the utility grid (power company) or an AC generator. An automatic or manual AC source selector switch can be used to switch between the multiple sources of shore power to the Freedom XC PRO system. The AC source feeding the Freedom XC PRO must have the neutral conductor bonded to ground.
Basic Installation Procedures Disconnect Each system requires a method of disconnecting the AC circuits. If the over-current protection Devices devices are circuit breakers, they will also serve as the disconnects. If fuses are used, separate AC disconnect switches will be needed ahead of the fuses. These will have to be a branch circuit rated for 120 volts AC and have an appropriate current rating.
Basic Installation Procedures applications, flexible multiple-strand wire may be required. Installation codes usually specify solid or stranded, overall size of the conductors, and type and temperature rating of the insulation around the wire. AC breakers and fuses must be sized to adequately protect the wiring that is installed on the input and output AC circuits of the Freedom XC PRO.
Basic Installation Procedures Ground Fault Circuit Interrupters (GFCIs) DC Cabling A GFCI is a device that de-energizes a circuit when a current to ground exceeds a specified value that is less than that required to blow the circuit breaker. GFCIs are intended to protect people from electric shocks and are usually required in wet or damp locations. Installations in marine and recreational vehicles require GFCI protection of branch circuits connected to the AC output of the Freedom XC PRO.
Basic Installation Procedures DC Disconnects and Over-Current Devices Table 5 Required Cable Sizes Cable Length: Inverter/charger Battery to Inverter (one way) Minimum Maximum Cable battery Size Fuse Size Freedom XC PRO 2000 Less than 5 feet (1.5 meters) No. 2/0 AWG 250 A DC Freedom XC PRO 3000 Less than 5 feet (1.5 meters) No. 4/0 AWG 350 A DC NOTE:It is not recommended using a cable longer than 5 feet (1.5 meters) in each direction.
Basic Installation Procedures Step 2: Choosing a Location for the Unit n n WARNING FIRE AND EXPLOSION HAZARDS l l l l Do not install the Freedom XC PRO in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, or joints, fittings, or other connections between components of the fuel system. This equipment contains components that tend to produce arcs or sparks.
Basic Installation Procedures Step 3: Mounting the Unit To mount the Freedom XC PRO: 1. Remove the Freedom XC PRO from its shipping container, verify that all components are present, and record relevant product information on “Information About Your System” in the Owner’s Guide. 2. Select an appropriate mounting location and orientation (see Figure 7 ). To meet regulatory requirements, for use in onland applications, the Freedom XC PRO must be mounted in one of the following orientations: a.
Basic Installation Procedures Connecting the Equipment Ground WARNING ELECTRIC SHOCK HAZARD Never operate the Freedom XC PRO without properly connecting the equipment ground. A shock and energy hazard could result from improper grounding. Grounding Locations You must connect the equipment DC ground lug to a grounding point—usually the vehicle’s chassis or DC negative bus ground— using recommended copper wire size (if insulated then green insulation with or without one or more yellow stripes) or larger.
Basic Installation Procedures For recommended equipment ground cable size, see below. Step 4: Connecting the AC Input Wires Table 6 Equipment DC ground cable size Application Recreational a Vehicle Minimum equipment ground cable size (Stranded copper cable is required) No. 8 AWG No. 2/0 AWG (Standard Models) Marine b No. 0 AWG (Freedom XC PRO Marine 2000) No.
Basic Installation Procedures General AC Wiring Considerations AC Wiring and GFCIs The AC input terminal is located inside the unit through the front panel’s ½" trade-size hole (or ¾" trade-size knockout) and is labeled properly as AC IN or AC INPUT. The unit comes with spring clamp-type terminals where individual wires can be attached securely. You can plug loads of up to 20 amps directly into the optional GFCI receptacle on the front panel of the Freedom XC PRO.
Basic Installation Procedures AC wiring must be sized appropriately using conductors with insulation rated at least 75 °C to carry full load current on the input and output AC circuits in accordance with the electrical codes or regulations applicable to your installation. Table 7 is based on the U.S. National Electrical Code and the Canadian Electrical Code, assuming two-conductor-plus-ground cable, using 75 °C wiring, at an ambient temperature of 30 °C.
Basic Installation Procedures Wiring Knockouts When installing wires to the AC terminals, the AC input and output holes are provided to accommodate ½" trade-size strain relief clamps. If larger cables and strain relief clamps are needed, remove the ¾" trade-size knockout rings. Make sure to seal the open knockout holes with the supplied knockout plugs by placing the plugs and firmly pressing them into the holes.
Basic Installation Procedures Figure 9 Loosening the captive nut panel screw Figure 10 Routing the AC input wires 1 1 N G L N G 3L N G L 2 4 1 Captive nut panel screw 4. Strip a single AC input wire, as appropriate. Strip 10 mm off the ends of each of the three the wires (tin the exposed copper wire with lead-free solder using a soldering iron). 5. Install a ½" (or ¾") strain relief clamp on the AC input hole. 6. Route the wires through the strain relief clamp (not shown in the figure).
Basic Installation Procedures 8. Connect each AC wire into its corresponding terminal on the no-tool cage clamp terminal block. a. Lift the terminal lever (as shown in the previous figure). b. Insert the wire fully into the open slot. c. Lower the terminal lever to secure the wire in the slot. 9. Make sure that each AC wire is matched and connected to the Neutral (N), Ground (G), and Line (L) connections. 10. Tighten the strain relief clamp to secure the wires. 11.
Basic Installation Procedures NOTICE AC Output Connections Figure 11 Routing and connecting the AC output wires EQUIPMENT DAMAGE n Do not connect any AC source (such as a generator or utility power) to the AC output wiring of the Freedom XC PRO. n The Freedom XC PRO will not operate if its output is connected to AC voltage from a source, and potentially hazardous or damaging conditions may occur. These conditions can occur even if the inverter/charger is off.
Basic Installation Procedures 3. Remove the wiring compartment cover, if not already done from AC Output Connections on page 32. WARNING WARNING ELECTRICAL SHOCK HAZARD Use a screwdriver to loosen the captive nut panel screw. Use a torque screwdriver to tighten the captive nut panel screw to 5 in-lb (0.56 N-m) torque of force to ensure a proper ground connection and a required tool access to the wiring compartment.
Basic Installation Procedures GFCI Connections 1. Remove the GFCI cover plate by removing the four screws holding it in place. 2. Set the four screws aside. 3. Install the GFCI kit according to its wiring diagram shown on the device. See Ground Fault Circuit Interrupters (GFCIs) on page 21 for information on compatibility. 4. Secure the GFCI device to the wiring panel using the four screws set aside earlier. 5. Prepare a 4" (100 mm) black AC wire (for line) and connect one end to the AC OUT L terminal. 6.
Basic Installation Procedures Step 6: Connecting the DC Cables NOTICE REVERSE POLARITY n Check cable polarity at both the battery and the Freedom XC PRO before making the final DC connection. Positive must be connected to positive; negative must be connected to negative. Check to see if the reverse polarity LED (see Step 6: Connecting the DC Cables) is not illuminated. n Reversing the positive and negative battery cables will blow a fuse in the Freedom XC PRO and void your warranty.
Basic Installation Procedures To make the DC connections: 1. Make sure the inverter/charger is off and no AC or DC is connected to the unit. 2. Remove the wiring compartment cover by loosening the captive nut panel screw. WARNING ELECTRIC SHOCK HAZARD Use a screwdriver to loosen the captive nut panel screw. Failure to follow these instructions can result in death, serious injury, or equipment damage. 3. Loosen the DC terminal nuts from the terminal bolts and set them aside for later. 4.
Basic Installation Procedures WARNING ELECTRICAL SHOCK HAZARD n Tighten the nuts on the DC terminals properly. Loose connections cause excessive voltage drop and may cause overheated wires and melted insulation. n Do not over-tighten the nut on the DC input terminals because damage to the DC input terminals may result. Use a torque screwdriver to tighten the nut to a maximum torque of 80 in-lb (9 N-m) of force. Failure to follow these instructions can result in death, serious injury, or equipment damage.
Basic Installation Procedures WARNING 15. Replace the wiring compartment cover by tightening the captive nut panel screw. See the following electrical shock hazard warning. FIRE HAZARD Do not complete the next step if flammable fumes are present. Explosion or fire may result if the disconnect/battery selector switch is not in the off position. Thoroughly ventilate the battery compartment before making this connection.
Basic Installation Procedures DC Grounding Marine To connect the DC ground: Use stranded copper wire that is bare or has insulation rated minimum 105 °C, and connect it between the Chassis Ground lug and the boat’s DC grounding bus or engine negative bus. Use a wire of gauge 2/0AWG minimum, 0AWG for Freedom XC PRO Marine 2000, and 3/0AWG for Freedom XC PRO Marine 3000. See regulatory references below. 1.
Basic Installation Procedures Step 7: Connecting to Port(s) on the Freedom XC PRO Figure 14 Freedom XC PRO Ports on Standard Models NOTICE EQUIPMENT DAMAGE Do not use pinouts (see Figure 18 on page 42) that are designated "NOT USED" to connect to equipment not currently supported. Failure to follow these instructions can result in equipment damage.
Basic Installation Procedures Connecting to the 20-pin Communications and Control (20-pin CC) Port for Standard Models The 20-pin CC port of the Freedom XC PRO accepts a corresponding 20-pin Communications Harness (PN: 808-0820) (see Figure 17 ) which enables the unit to: n control the vehicle’s ignition control system (commonly referred to as ACC) via one control wire (see on page 41); n connect to a vehicle’s onboard display via three wires using the CANbus/RV-C, J1939 protocol.
Basic Installation Procedures Figure 18 20-pin CCPort Pinouts Blue - not used 10 White/blue - not used 9 19 Brown - not used White/red - not used 8 18 Grey - not used Violet - not used 7 17 White - not used Black - not used 6 16 Grey - not used With the 20-pin Communications Harness (PN: 808-0820), the Freedom XC PRO can be wired to inhibit inverter operation in the absence of a vehicle’s (or vessel's) +12VDC ignition control signal.
Basic Installation Procedures Description of Ignition Control Features For information about the features and instructions on changing the ignition control features, see Operation on page 51. Table 9 Ignition Control Features This setting allows the inverter/charger to operate (Battery mode) automatically Ignition Auto- when an ignition control wire is connected to the ACC input and a valid ignition on (ATO) signal is constantly detected. The inverter works in tandem with the vehicle’s ignition circuit.
Basic Installation Procedures Connecting to the Remote Port The Freedom XC PRO can accommodate the Freedom X Remote Panel with cable (PN: 808-0817-01) (sold separately; comes with 25ft-cable) or the Freedom X Remote Panel unit (PN: 808-0817) (sold separately; unit only without cable). To connect the remote panel to the remote port: Plug the remote panel unit's cable connector to the RJ12 Remote port on the unit.
Basic Installation Procedures To mount the sensor on the negative battery terminal: 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the Freedom XC PRO. 2. Switch off all devices operating from the battery, or open the battery switch (if present) to disconnect the battery. 3. Wait ten minutes for any explosive battery gases to dissipate. 4.
Basic Installation Procedures To mount the sensor on the battery case: WARNING ELECTRICAL SHOCK AND BURN HAZARD Do not drill into the battery. Failure to follow these instructions can result in death, serious injury, or equipment damage. 1. Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the Freedom XC PRO. 2. Switch off all devices operating from the battery, or open the battery switch (if present) to disconnect the battery. 3.
Basic Installation Procedures Connecting to the USB Port The USB port is reserved for firmware updates to the Freedom XC PRO and must not be used for powering and charging USB devices. To update the firmware: 1. Download the latest firmware package from http://www.xantrex.com to a PC/laptop. 2. Format a USB stick (at least 2GB). 3. Unzip the firmware package into the USB stick. 4.
Basic Installation Procedures Testing in Battery Mode To test the Freedom XC PRO: 1. For hard wired installations, ensure shore power is not present. 2. Press the Power button to turn the inverter/charger on. The green LED indicating Battery mode (Inverter mode) turns on and the LCD screen displays the BATT. MODE icon. 3. Plug a test load, such as a lamp within the power rating of the inverter/charger into the Freedom XC PRO GFCI or an AC outlet hard wired to the Freedom XC PRO. 4.
Marine Installation Marine Installation Figure 23 Typical Marine Installation 3 Figure 23 illustrates a typical marine installation with the following components: 1 NMEA 2000-compatible device 2 Equipment ground – Engine negative bus / DC ground bus 3 Freedom XC PRO 4 DC fuse/disconnect/DC circuit breaker 5 12V deep cycle battery bank (house) and protected by a DC fuse in the positive cable 6 Battery isolator 7 DC alternator 8 To engine 9 Equipment ground – Engine negative bus / DC grou
Marine Installation Drip Shield Installation The drip shields help to protect the unit from dripping or splashing liquids, which will cause a shock hazard when moisture comes in contact with electrical circuits in the unit. The drip shields are especially useful in marine installations where water from condensation, rain, or sea may come into contact with the Freedom XC PRO. WARNING ELECTRICAL SHOCK HAZARD Place this unit in normally dry areas only.
4 OPERATION This section includes descriptions of the different modes and settings of the Freedom XC PRO Inverter/Charger.
Freedom XC PRO Display Panel Freedom XC PRO Display Panel Status LED Indicators Figure 26 Display Panel 2 INPUTBATTTEMP AC OUTPUTBATTLOAD kW VA %C Hz ERROR 3 kW VA % Hz BYPASS OVERLOAD 100% 1 Indicator 4 5 25% CHARGING 6 1 LCD screen 2 Status LED indicators 3 see "Function Buttons" on the facing page 4 see "Function Buttons" on the facing page 5 see "Function Buttons" on the facing page 6 Definition Solid green.
Freedom XC PRO Display Panel Function Buttons Button Definition Return to default screen or exit setting mode. Scroll to next screen or next selection. LCD Screen The LCD Screen changes depending on the operating mode of the inverter/charger. Figure 27 Parts of the LCD Screen 1 2 3 4 Press and hold for three seconds to scroll back one step. INPUTBATTTEMP To enter the Configuration mode or to confirm the setting. OUTPUTBATTLOAD AC Turns on inverter/charger operation or to Standby.
Freedom XC PRO Display Panel LCD Screen Icons Icon Icon Definition Definition The load icon is displayed if there is voltage available at the AC output. AC input and output indicator. The wrench icon underneath a number is displayed during configuration mode. An error event with its corresponding number is displayed here. A warning event with its corresponding number is displayed here. The charging indicator is displayed when the unit is in charger mode.
Operating in Battery Mode Operating in Battery Mode Turning Inverter Operation ON and OFF The Freedom XC PRO is in Battery Mode (also called Inverter Mode) when all the following conditions exist: There are two ways to operate the Freedom XC PRO’s inverter function. 1. Press the Power button to a down position (it is in Standby in the up position). 2. When the inverter/charger’s Ignition Control feature is set to Auto-on (ATO)a, a +12VDC signal is present on the ACC inputb.
Operating in Battery Mode Power Save Timer Checking Battery Status The Power Save Timer is an adjustable countdown timer from 1 to 25 h (25 h is the default) that automatically shuts down inverter operation to reduce battery discharge and preserve battery life. During continuous inverter operation, the countdown is initiated when power from the AC load drops to less than approximately 50 W and remains below this level.
Operating in Battery Mode Turning the Audible Alarm ON or OFF The Freedom XC PRO’s audible alarm can be muted. See Adjusting Settings in Configuration Mode on page 72. Any warnings such as error or fault conditions or imminent shutdown are both displayed on the LCD screen and sounded on the alarm speakers. See To manually reset the alarm: on page 57. Audible alarm for warning: The unit beeps once when a warning condition is detected. Audible alarm for error: The unit beeps once every 5 s for 1 min.
Operating in Grid Mode Operating in Grid Mode Battery Charger Functions When AC power is available, the Freedom XC PRO can operate as a 12-VZ battery charger. Different battery types and chemistries require different charging voltage levels. Not charging batteries at the required levels can shorten battery life or damage the batteries. The Freedom XC PRO is configured at the factory to work with the battery types recommended for inverter applications.
Operating in Grid Mode NOTICE BATTERY DAMAGE Do not mix battery types. The Freedom XC PRO can only select one battery type setting for all batteries connected to its bank. All connected batteries should either be: Flooded (or wet) or Gel or AGM or Custom or LFP. Failure to follow these instructions can result in equipment damage. There is a fourth stage, equalization, which is initialized manually as it is only performed occasionally and only on flooded (or wet) batteries.
Operating in Grid Mode Bulk Stage Bulk charge is the first stage in the charging process and provides the batteries with a controlled, constant current. Once the battery voltage rises to the absorption voltage threshold, the charger switches to the absorption stage. Absorption Stage During the absorption stage, the Freedom XC PRO begins operating in constant voltage mode and the current falls gradually as the amp hours are returned to the battery.
Operating in Grid Mode Table 11 Preset Float Voltage Settings Battery Type Preset Float Voltage Flooded 13.5 Gel 13.8 AGM 13.4 LFP 13.6 Custom 13.5 (default), changeable between 12.0 to 18.0 NOTE: The battery voltage can increase above the float voltage when using an external charging device such as PV arrays, wind turbines, and micro-hydro generators. Be sure to include appropriate charge management equipment with all external DC sources.
Operating in Grid Mode Figure 29 Equalize charging Custom Battery Settings Menu NOTICE REVERSE POLARITY To avoid damaging your batteries during charging or equalization, consult your battery manufacturer and associated documentation before setting a custom battery type. Failure to follow these instructions can result in equipment damage. Custom battery type can be selected by the setting number 20 (see Custom Battery Settings Menu on page 62).
Operating During Transition Between Grid Mode and Battery Mode Operating During Transition Between Grid Mode and Battery Mode The Freedom XC PRO’s advanced power management is capable of transitioning power from an AC source to DC source within a fraction of a second and vice-versa. The Freedom XC PRO automatically detects when shore power is present and when it becomes unavailable or drops to less than 106 volts AC. The transfer time can be set to two settings.
Operating Limits Operating Limits Power Output These are the operating limits of the Freedom XC PRO: n Power Output n Input Voltage n Overload Conditions n High Surge Loads n Over-temperature Conditions The Freedom XC PRO can deliver up to 2000 watts (Freedom XC PRO 2000) or 3000 watts (Freedom XC PRO 3000) of continuous utility grade sine wave AC power. The wattage rating applies to resistive loads such as incandescent lights.
Operating Limits Input Voltage Operating Battery The allowable Freedom XC PRO input battery voltage ranges are shown in the following table: Condition Voltage Table 12 Input battery voltage range Operating Battery Condition Voltage Full Operating Range Low Voltage Recovery LBCO – 18.0 volts Comment Assuming the battery is full, the inverter/charger will operate until battery voltage goes past below c LBCO and LBCO Shutdown d delay timer . < LBCO+0.
Operating Limits Operating Battery Condition Voltage Comment The display shows error code E02 alternating with the battery voltage. The red status LED turns on. High Voltage Shutdown 66 18.0 volts NOTE: Although the Freedom XC PRO incorporates over-voltage protection, it can still be damaged if input voltage exceeds 18.0 volts. Overload Conditions There are two kinds of overload conditions – an overload warning and an overload shutdown.
Operating Limits High Surge Loads Some induction motors used in freezers, pumps, and other motoroperated equipment require high surge currents to start. The Freedom XC PRO may not be able to start some of these motors even though their rated steady state current draw is within the inverter/charger’s limits. The unit will shut down and indicate an overload shutdown.
Viewing Information During Battery Mode Viewing Information During Battery Mode Info and Setting LCD Screen The LCD screen displays information related to battery mode operation. l Press the Scroll button to move from screen to screen. Press and hold for three seconds to go back one step. Info and Setting LCD Screen output voltage = 120V, output frequency= 60Hz Screen 1 of 4 Battery Voltage/Load Wattage This is the home screen.
Viewing Information During Battery Mode Info and Setting LCD Screen Screen 4 of 4 Firmware version Firmware version = U1 1.
Viewing Information During Battery Mode Viewing Information During Grid Mode Info and Setting LCD Screen 1. The LCD screen displays information related to AC bypass or charger operation. 2. Press the Scroll button to move from screen to screen. 3. Press to return to the home screen. NOTE: After one minute of inactivity in the other screens, the LCD will go back to the home screen. Screen 1 of 5 - Battery Voltage/ Charging Stage This is the home screen. battery voltage = 12.
Viewing Information During Battery Mode Info and LCD Screen Setting Screen 2 of 5Battery Voltage/ Charging Current Info and Setting LCD Screen Screen 4 of 5AC input voltage/AC input frequency battery voltage = 12.5V, charging current = 60A Screen 3 of 5AC input current/AC load current input voltage = 120V, input frequency = 60Hz Screen 5 of 5Firmware version input current = 15.6A, load current = 6.8A 975-0799-01-01 Firmware version = U1 1.
Adjusting Settings in Configuration Mode Adjusting Settings in Configuration Mode The , Scroll , and buttons can be used to cycle through the various settings: 1. Press and hold the button for three seconds to enter Configuration mode and change general settings. Press the button to enter sub-settings, if applicable. 2. Press the Scroll button to scroll through the different settings. Press and hold for three seconds to scroll back one step. 1 2 To change the default value to a different value: 1.
Adjusting Settings in Configuration Mode Settings Setting Name Setting Default Range of Number Value Values Description Inverter Ignition Control 01 OFF OFF LOT ATO See Description of Ignition Control Features on page 43. LBCO Voltage 02 10.5 10.0 to 12.8 The voltage setting value can be adjusted by 0.1 increments. The inverter is able to recover automatically at LBCO voltage + 0.2 volts.
Adjusting Settings in Configuration Mode Setting Name Setting Default Range of Number Value Values LBCO Recovery Voltage 04 Description 13.1 10.2 to 16.0 and OFF The range is from LBCO voltage + 0.2 to 16, adjusted by 0.1 increments. Selecting OFF or a higher value than the battery’s actual fully-charged voltage level will disable the auto-recovery feature. You may manually reset the inverter/charger when the low battery cut off event occurs.
Adjusting Settings in Configuration Mode Setting Name Inverter Output Power Limit (Freedom XC PRO 3000) Inverter Output Power Limit Timer Transfer Mode Setting Default Range of Number Value Values 09 10 300 0.1 to 3.0 1 to 300 The wattage setting value can be adjusted by 100-watt increments. Use with Inverter Output Power Limit Timer especially when pairing with a lithium ion battery. 0.1 is equivalent to 100 watts.
Adjusting Settings in Configuration Mode Setting Name Setting Default Range of Number Value Values Inverter Shutdown Recovery 13 Audible Alarm 14 MAT At0(autorestart) MAT(manual restart) The inverter shuts down when there is an over temperature, overload, and short circuit condition. Selecting ATO (auto-restart) will allow the inverter/charger to recover automatically from a shutdown up to three times maximum.
Adjusting Settings in Configuration Mode Setting Name Setting Default Range of Number Value Values Description Charger Current (Freedom XC PRO 2000) 24 Charger Current (Freedom XC PRO 3000) 24 150 5 to 150 Charger Ignition Control 26 OFF OFF(OFF) AT0 (Auto-ON) See Description of Ignition Control Features on page 43. Equalize Charging for Flooded Battery 27 DIS ENA (enable) DIS (disable) This setting is only available when Flooded battery type is selected.
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5 ROUTINE MAINTENANCE Regular maintenance is required to keep your Freedom XC PRO operating properly.
Maintaining the Freedom XC PRO Unit Maintaining the Freedom XC PRO Unit WARNING ELECTRICAL SHOCK HAZARD Turning the Power k button to Standby does not disconnect DC battery power from the Freedom XC PRO. You must disconnect from all power sources before working on any circuits connected to the unit. Failure to follow these instructions can result in death, serious injury, or equipment damage.
6 TROUBLESHOOTING This section will help you narrow down the source of any problem you encounter. Before contacting customer service, please work through the steps listed in Pre-service Checklist on page 82.
Pre-service Checklist Pre-service Checklist WARNING ELECTRICAL SHOCK HAZARD Do not disassemble the Freedom XC PRO. It does not contain any user-serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTE: To obtain service go to Contact Information on page ii. Prior to obtaining service, see below: 1. Check for any error codes displayed on the LCD screen.
Warning Messages Warning Messages Warning messages in the form of audible alarms and error codes that appear on the LCD screen to alert you to an impending system change. Warnings do not affect operation. With the exception of the error codes displayed on the screen, only the audible alarm can be turned ON or OFF. Follow the steps in Turning the Audible Alarm ON or OFF on page 57 to change the alarm settings. The error codes are listed in Table 13.
Warning Messages Table 13 Error codes displayed on the LCD screen Error Code Condition Mode Low battery voltage shutdown is imminent depending on the setting, see Maintaining the Freedom XC PRO Unit on page 80. Battery mode (inverting) E02 High battery voltage shutdown > 18.0 volts DC Battery mode (inverting) E03 AC output overload shutdown Battery mode (inverting) E01 Action Check battery status and recharge if necessary. Check for proper DC cable sizing.
Warning Messages Error Code Condition Mode Action Reduce the loads connected to the AC outlet of the unit. E07 Over-temperature alarm and fan lock alarm Battery mode (inverting) Check that the ventilation grille is not blocked. Check for ambient temperature and move the unit to a cooler location whenever possible. Check the fan for any obstruction and remove it.
Troubleshooting Reference Troubleshooting Reference WARNING ELECTRICAL SHOCK HAZARD Do not disassemble the Freedom XC PRO. It does not contain any user-serviceable parts. Attempting to service the unit yourself could result in an electrical shock or burn. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTICE INVERTER/CHARGER DAMAGE Avoid continually overloading the inverter/charger and subjecting it to over temperature conditions.
Troubleshooting Reference Table 14 Troubleshooting reference Problem Possible Cause Solution Alarm does not sound when an error is encountered. Alarm is turned OFF. See Turning the Audible Alarm ON or OFF on page 57 and follow instructions to turn the alarm buzzer on again. No output voltage. The status LED is red.
Troubleshooting Reference Problem No output voltage is shown in the LCD screen but the green status LED for Battery mode is illuminated. No output voltage is shown in the LCD screen and neither of the green status LEDs (for Grid mode and Battery mode) is illuminated. 88 Possible Cause Solution GFCI (when installed) has tripped or supplementary breaker has tripped. Check load and reset the GFCI or supplementary breaker. Circuit breaker on the AC load panel or AC output disconnect has tripped.
Troubleshooting Reference Problem Possible Cause Solution No output voltage. The status LED is not lighting up. Ignition lock (ACC) signal is not present. If the ignition control feature is in use, ensure the vehicle’s ignition is On and the ignition control switch on the front of the Freedom XC PRO unit is On (|). The fan turns on and off during AC shore power mode. The battery is discharged. Do not be alarmed, the unit is performing normally. The fan turns on and off during inverter mode.
Inverter Applications Inverter Applications Motor Loads The Freedom XC PRO performs differently depending on the AC loads connected to it. If you are having problems with any of your loads, read this section. Induction motors (that is, motors without brushes) require two to six times their running current on start up. The most demanding are those that start under load, for example, compressors and pumps. Of the capacitor start motors (typical in drill presses, band saws, etc.
Inverter Applications Problem Loads Very Small Loads If the power consumed by a device is less than the 25-watt threshold of the power save mode circuitry, and power save mode is enabled, the Freedom XC PRO will not run. Most likely the solution will be to disable power save mode. Fluorescent Some devices cannot be detected when load Lights and Power sensing. Small fluorescent lights are the Supplies most common example.
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7 SPECIFICATIONS This section summarizes the hardware and electrical specifications of the Freedom XC PRO Inverter/Charger. Physical Specifications 94 Environmental Specifications 95 System Specifications 96 Regulatory Approvals 100 NOTE: Specifications are subject to change without prior notice.
Physical Specifications Physical Specifications Table 15 Physical specifications L×W ×H Net Weight Freedom XC PRO 2000 (Standard and Marine Models) Freedom XC PRO 3000 (Standard and Marine Models) 16.0” × 12.0” × 4.9” (406mm × 305mm × 125mm) 16.0” × 12.0” × 4.9” (406mm × 305mm × 125mm) NOTE: Includes flanges. NOTE: Includes flanges. 16.3 lbs (7.4 kg) 18.5 lbs (8.
Environmental Specifications Environmental Specifications Table 17 Environmental specifications Freedom XC PRO 2000 (Standard and Marine Models) Freedom XC PRO 3000 (Standard and Marine Models) -4 –140 ºF (-20 –60 ºC), with output derated above 104 ºF (40 °C) -4 –140 ºF (-20 –60 ºC), with output derated above 104 ºF (40 °C) -40 –158 ºF (-40 –70 ºC) -40 –158 ºF (-40 –70 ºC) 5–95% RH, non-condensing 5–95% RH, non-condensing Ambient Temperature: Operating Temperature Range Storage Temperature Range Hu
System Specifications System Specifications Table 18 System specifications Freedom XC PRO 2000 (Standard and Marine Models) a Transfer relay rating (A ) Freedom XC PRO 3000 (Standard and Marine Models) 30A (24A continuous) 50A (40A continuous) Shore to inverter: <20 milliseconds <20 milliseconds Inverter to shore: <20 milliseconds with a 20-second delay <20 milliseconds with a 20-second delay Shore to inverter: <85 V and >140 V <85 V and >140 V Inverter to shore: <135 V and >90 V <135 V and
System Specifications Table 19 DC input for inverting Freedom XC PRO 2000 (Standard and Marine Models) a Freedom XC PRO 3000 (Standard and Marine Models) b Operating voltage range LBCO voltage –18.0 VDC LBCO voltage –18.0 VDC Maximum non-operating voltage 25.2 VDC 25.2 VDC Nominal voltage 12.0 VDC 12.0 VDC Nominal current at full load 192 ADC 304 ADC aTo set LBCO, see Adjusting Settings in Configuration Mode on page 72. bTo set LBCO, see Adjusting Settings in Configuration Mode on page 72.
System Specifications Table 20 AC output for inverting Freedom XC PRO 2000 (Standard and Marine Models) Output voltage options Freedom XC PRO 3000 (Standard and Marine Models) 120, 110, 108 VAC 120, 110, 108 VAC 2000 W @ 40 °C with output derated above 104 ºF (40 °C) 3000 W @ 40 °C with output derated above 104 ºF (40 °C) Continuous current 16.
System Specifications Table 21 AC input for charging Freedom XC PRO 2000 (Standard and Marine Models) Freedom XC PRO 3000 (Standard and Marine Models) Operating voltage range 85–140 VAC 85–140 VAC Safe non-operating voltage range up to 240 VAC up to 240 VAC Full load maximum current 24 Arms 24 Arms Nominal frequency 60 (or 50) Hz 60 (or 50) Hz Power factor at full charge > 98% > 98% Table 22 DC output for charging Freedom XC PRO 2000 (Standard and Marine Models) Freedom XC PRO 3000 (Stand
Regulatory Approvals Freedom XC PRO 2000 (Standard and Marine Models) Freedom XC PRO 3000 (Standard and Marine Models) Charger current derating May reduce charger current depending on ambient temperature. May reduce charger current depending on ambient temperature.
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