Xantrex500E.
Xantrex500E.book Page ii Thursday, February 16, 2006 10:13 AM About Xantrex Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone systems.
Xantrex500E.book Page iii Thursday, February 16, 2006 10:13 AM Table of Contents 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Important Safety Information . . . . . . . . . . . . . . . . . . 2 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . 2 3. XPower 500 Inverter Features . . . . . . . . . . . . . . . . . . 6 AC Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4. Connecting the XPower 500 . . . . . . . . . . . . .
Xantrex500E.
Xantrex500E.book Page 1 Thursday, February 16, 2006 10:13 AM 1 Introduction Thank you for purchasing the Xantrex XPower Inverter 500. The XPower 500 is part of a family of advanced, highperformance power inverters from Xantrex, the leader in the field of high-frequency inverter design.
Xantrex500E.book Page 2 Thursday, February 16, 2006 10:13 AM 2 Important Safety Information If the XPower 500 is connected or used incorrectly, hazardous conditions may be created. Read and save this safety information, and pay special attention to all Caution and Warning statements in the guide and on the inverter itself. Warnings and Cautions are indicated by this symbol: • • Warning statements identify conditions that could result in personal injury or loss of life.
Xantrex500E.book Page 3 Thursday, February 16, 2006 10:13 AM WARNING: Risk of fire or explosion The XPower 500 contains components that tend to produce arcs or sparks. To prevent fire or explosion, do not install the inverter in compartments containing batteries or flammable materials or in locations that require ignitionprotected equipment. WARNING: Fire hazard To reduce the risk of fire, do not cover or obstruct the ventilation openings. Do not install the XPower 500 in a zero-clearance compartment.
Xantrex500E.book Page 4 Thursday, February 16, 2006 10:13 AM CAUTION: Risk of damage to equipment The XPower 500 is designed to be directly connected to standard electrical and electronic equipment in the manner described in this guide. Do not connect it to household or RV AC distribution wiring. Do not connect it to any AC load circuit in which the neutral conductor is connected to ground (earth) or to the negative of the DC (battery) source.
Xantrex500E.book Page 5 Thursday, February 16, 2006 10:13 AM CAUTION: Risk of damage to rechargeable appliances. The output of the XPower 500 is non-sinusoidal. Certain battery chargers can be damaged if they are connected to the XPower 500. Two particular types of equipment are prone to this problem: • Small battery-operated appliances such as rechargeable flashlights, shavers, and night lights that can be plugged directly into an AC receptacle to recharge.
Xantrex500E.book Page 6 Thursday, February 16, 2006 10:13 AM 3 XPower 500 Inverter Features This section describes the main features of the XPower 500. Figure 1 shows the inverter’s AC panel. 1 2 3 4 5 Figure 1 AC Panel on the XPower 500 (European AC Outlet) 1 AC Outlet An AC outlet is located on one end of the inverter. It allows you to plug in a 230 volt AC product with a power consumption of 500 watts or less when the inverter is connected to a 12 volt battery.
Xantrex500E.book Page 7 Thursday, February 16, 2006 10:13 AM When the inverter is connected to a DC power source and the On/Standby switch is on, AC power is available at the outlet. 3 Power Light The green PWR light is on all the time when the On/Standby switch is on. 4 Fault Light The red light indicates that the inverter has shut down because of low or high battery voltage, AC overload, or excessively high temperatures.
Xantrex500E.book Page 8 Thursday, February 16, 2006 10:13 AM AC Outlets Depending on your geographic location, your XPower 500 will have one of the following AC outlets.
Xantrex500E.book Page 9 Thursday, February 16, 2006 10:13 AM 4 Connecting the XPower 500 This section explains how to connect the XPower 500. Choosing a Location For the best performance, choose a location that is: • Dry Do not expose the inverter to water drip or spray. • Cool Operate the inverter in ambient temperatures between 0° C and 40° C (32° F and 100° F). Keep it away from heating vents and direct sunlight. • Well ventilated For proper cooling, allow at least 5 cm (2 in.
Xantrex500E.book Page 10 Thursday, February 16, 2006 10:13 AM Connecting the XPower 500 to DC Power WARNING: Corrosive materials and energy hazard To reduce the risk of irritation and burns, wear protective eyewear and clothing when you work with batteries. Take special care to ensure that metal tools or personal objects like rings or watches do not contact the battery terminals. CAUTION: Risk of damage to the XPower 500 The XPower 500 must only be operated with a nominal 12 volt battery.
Xantrex500E.book Page 11 Thursday, February 16, 2006 10:13 AM You can make a temporary or a permanent connection between the inverter and the 12 volt DC power source. • Use the battery clip wire assembly to make a temporary connection (page 12). • Hardwire the inverter to the battery to make a permanent connection (page 14). Refer to Figure 5 and Figure 6 when you connect the inverter.
Xantrex500E.book Page 12 Thursday, February 16, 2006 10:13 AM Using the Battery Clip Wire Assembly WARNING: Corrosive materials and energy hazard To reduce the risk of irritation and burns, wear protective eyewear and clothing when you work with batteries. Take special care to ensure that metal tools or personal objects like rings or watches do not contact the battery terminals.
Xantrex500E.book Page 13 Thursday, February 16, 2006 10:13 AM To connect the inverter to a 12 volt battery using the battery clip wire assembly: 1. Remove the nuts from the DC terminals on the inverter. 2. Place the red ring connector on the red (positive +) DC terminal, and then screw the red nut on until it is snug. Do not over tighten. 3. Attach the red clip to the red (positive +) battery terminal. 4. Attach the black clip to the black (negative –) battery terminal. 5.
Xantrex500E.book Page 14 Thursday, February 16, 2006 10:13 AM Hardwiring the Inverter to the Battery A hardwired installation is illustrated in Figure 6. WARNING: Shock and fire hazard Use a qualified installer to perform a hardwired installation. 6 5 – 1 4 3 + 2 Figure 6 Hardwiring the XPower 500 to a 12 Volt Battery 1 XPower 500 2 8.
Xantrex500E.book Page 15 Thursday, February 16, 2006 10:13 AM To hardwire the inverter to a 12 volt battery: 1. Cut the clips off the cable clip wire assembly. 2. 3. 4. 5. Using 8.4mm2 (8 AWG) wire or heavier, extend the power cord if you need to, to a maximum total length of 2 meters (6.5 feet) including the existing XPower 500 power cord length. Solder all connections and make sure they are properly insulated by using electrical tape or heat shrinkable tubing.
Xantrex500E.book Page 16 Thursday, February 16, 2006 10:13 AM 6. 7. Remove the nuts from the DC terminals on the inverter. Place the red ring connector on the red (positive +) DC terminal on the inverter, and then screw the red nut on until it is snug. Do not over tighten. 8. Fasten the positive terminal (red wire) to the positive battery post. 9. Fasten the negative terminal (black wire) to the negative battery post. 10.
Xantrex500E.book Page 17 Thursday, February 16, 2006 10:13 AM 5 Operating the XPower 500 This section describes normal operation as well as several problems that could occur when you use the inverter. If you have a problem, see “Troubleshooting” on page 21. Operating Statuses • • • Normal Operation When you connect the inverter to your vehicle’s 12 volt source and turn on the On/ Standby switch, the green PWR light comes on, and AC power is available at the outlet.
Xantrex500E.book Page 18 Thursday, February 16, 2006 10:13 AM • • • 18 that occurs when the engine starts may trigger a low voltage shutdown. AC Overload Shutdown If you connect an AC load rated higher than 500 watts or 2.2 amps or that draws excessive surge power, the XPower 500 shuts down. The PWR light stays on, and the light comes on to indicate that the inverter is overloaded. Note: High startup surge requirements The power, or “wattage” rating of an AC load is the average amount of power it uses.
Xantrex500E.book Page 19 Thursday, February 16, 2006 10:13 AM Interference With Electronic Equipment Most AC products operate with the XPower 500 as they would with household AC power with the following exceptions. Buzzing Sound Some inexpensive stereo systems and “boom boxes” have inadequate internal power supply filtering and buzz slightly when powered by the XPower 500. The best solution is to have an audio system with a good quality filter.
Xantrex500E.book Page 20 Thursday, February 16, 2006 10:13 AM 6 Battery Operating Time The battery operating time of the XPower 500 depends on the charge level of the battery, battery capacity, and the amount of power drawn by the particular AC load. With a typical vehicle battery and a 300 watt load, you can expect one or more hours of operating time. To preserve the battery: • Do not allow your vehicle battery to become deeply discharged.
Xantrex500E.book Page 21 Thursday, February 16, 2006 10:13 AM 7 Troubleshooting WARNING: Shock hazard Do not open the inverter or attempt to service it yourself. Refer all service to qualified personnel. This section describes problems you could encounter, as well as symptoms, possible causes, and various remedies. The AC load will not operate; red light is on. Symptom An AC load is plugged in or turned on, operates for one to ten seconds, and then shuts down.
Xantrex500E.book Page 22 Thursday, February 16, 2006 10:13 AM Possible cause Suggested remedy The battery voltage is excessive. Check the charging system. Symptom The AC load runs for more than one minute, the alarm sounds, and the light comes on. The inverter is warm or hot to touch. The alarm may sound. Possible cause Suggested remedy Poor ventilation or a hightemperature environment has caused the inverter to overheat. Ensure that ventilation is not restricted around the inverter.
Xantrex500E.book Page 23 Thursday, February 16, 2006 10:13 AM Measured inverter output voltage is too low. Symptom The AC voltmeter reading is 5 to 15 volts too low. Possible cause Suggested remedy A standard “average-reading” AC voltmeter has been used to measure output voltage. For accuracy, the XPower 500 modified sine wave output needs to be measured with a “true RMS” voltmeter, like a Fluke 87 series multimeter. The battery voltage is too low. Recharge the battery.
Xantrex500E.book Page 24 Thursday, February 16, 2006 10:13 AM 8 Specifications Specifications may change without notice. Electrical AC receptacles 1 AC output voltage 230 volts AC RMS ± 5% AC output frequency 50 ± 3 Hz AC output waveform Modified Sine Wave Maximum continuous AC output power 500 watts Maximum AC output surge power 1000 watts DC input voltage range 10–15 volts DC Battery drain with no AC load (at 12V input) and inverter switch on 0.
Xantrex500E.book Page 25 Thursday, February 16, 2006 10:13 AM Physical Dimensions (L x W x H) 240mm x 112mm x 66mm (9.5 in. x 4.4 in. x 2.6 in.) Weight 1.2 Kg (2.6 lb.
Xantrex500E.book Page 26 Thursday, February 16, 2006 10:13 AM Product Recycling Do not dispose of this product with general household waste! Electrical appliances marked with the symbol shown must be professionally treated to recover, reuse, and recycle materials, in order to reduce negative environmental impact. When the product is no longer usable, the consumer is legally obligated to ensure that it is collected separately under the local electronics recycling and treatment scheme. See www.xantrex.com.
Xantrex500E.book Page 27 Thursday, February 16, 2006 10:13 AM 9 Limited Warranty Warranty What does this warranty cover? This Limited Warranty is provided by Xantrex Technology, Inc. ("Xantrex") and covers defects in workmanship and materials in your XPower Inverter 500. This warranty period lasts for twenty-four (24) months from the date of purchase at the point of sale to you, the original end user customer. You require proof of purchase to make warranty claims.
Xantrex500E.book Page 28 Thursday, February 16, 2006 10:13 AM How do you get service? If your product requires troubleshooting or warranty service, contact your merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact Xantrex directly at: Telephone: 1 360 925 5097 (direct) Fax: 1 360 925 5143 (direct) Email: customerservice@xantrex.
Xantrex500E.book Page 29 Thursday, February 16, 2006 10:13 AM What does this warranty not cover? This Limited Warranty does not cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer's electrical systems.
Xantrex500E.book Page 30 Thursday, February 16, 2006 10:13 AM RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
Xantrex500E.book Page 31 Thursday, February 16, 2006 10:13 AM Warning: Limitations On Use Please refer to your product manual for limitations on uses of the product. SPECIFICALLY, PLEASE NOTE THAT THE XPOWER INVERTER 500 SHOULD NOT BE USED IN CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES.
Xantrex500E.book Page 32 Thursday, February 16, 2006 10:13 AM Return Procedure 1. 2. 3. Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging. Include the following: • The RMA number supplied by Xantrex Technology, Inc. clearly marked on the outside of the box.
Xantrex500E.book Page 33 Thursday, February 16, 2006 10:13 AM Out of Warranty Service If the warranty period for your XPower Inverter 500 has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.
Xantrex500E.
