975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).book Page ii Thursday, June 4, 2015 10:36 AM Copyright © 2006-2015 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies.
975-0288-01-01(PowerHub_1800_OG).book Page iii Thursday, June 4, 2015 10:36 AM About This Guide Purpose The purpose of this Operator’s Guide is to provide procedures for operating the PowerHub 1800. Scope The Guide provides safety guidelines, detailed planning and setup information, and procedures for operating the inverter. It does not provide operational or troubleshooting information. It does not provide details about particular brands of batteries.
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975-0288-01-01(PowerHub_1800_OG).book Page v Thursday, June 4, 2015 10:36 AM Important Safety Instructions READ AND SAVE THIS OPERATOR’S GUIDE FOR FUTURE REFERENCE. This guide contains important safety instructions for the PowerHub 1800 that must be followed during installation, operation, and troubleshooting. Read these instructions carefully and look at the equipment to become familiar with the device before trying to install, operate, service or maintain it.
975-0288-01-01(PowerHub_1800_OG).book Page vi Thursday, June 4, 2015 10:36 AM Safety Safety Information 1. Before installing and using the PowerHub, read all instructions and cautionary markings on the PowerHub, the batteries, and in both this Installation Guide and the Operator’s Guide. 2. The PowerHub is intended for indoor use only. Do not expose the PowerHub to rain, snow, or spray. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings.
75-0288-01-01(PowerHub_1800_OG).book Page vii Thursday, June 4, 2015 10:36 AM Safety WARNING RISK OF CARBON MONOXIDE POISONING Do not use generators indoors. When generators are used outdoors there must be sufficient circulation to vent the carbon monoxide. Failure to follow these instructions can result in death or serious injury. WARNING LIMITATION ON USE The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices.
975-0288-01-01(PowerHub_1800_OG).book Page viii Thursday, June 4, 2015 10:36 AM Safety Precautions for Using Batteries WARNING BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLOSION FROM VENTED GASES HAZARDS • Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #13. • Remove all personal metal items, like rings, bracelets, and watches when working with batteries.
975-0288-01-01(PowerHub_1800_OG).book Page ix Thursday, June 4, 2015 10:36 AM Safety 10. Have someone within range of your voice or close enough to come to your aid when you work near a battery. 11. Wear complete eye protection and clothing protection. Avoid touching your eyes while working near batteries. 12. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 13. If battery acid contacts skin or clothing, wash immediately with soap and water.
975-0288-01-01(PowerHub_1800_OG).book Page x Thursday, June 4, 2015 10:36 AM Safety FCC Information to the User This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
975-0288-01-01(PowerHub_1800_OG).book Page xi Thursday, June 4, 2015 10:36 AM Safety Power Down Procedure The power down procedure will be depend on how the unit has been installed. If using the AC cord to plug the PowerHub directly into a generator, this is referred to as “softwiring” or “plug-and-go”. If installing in a permanent location, that is referred to as “hardwiring”. If softwired......
975-0288-01-01(PowerHub_1800_OG).book Page xii Thursday, June 4, 2015 10:36 AM Safety If hardwired...... To Power Down the PowerHub 1800: WARNING ELECTRIC SHOCK HAZARD Physically disconnect DC input sources (solar or wind) to ensure that DC power is OFF. Failure to follow these instructions can result in death or serious injury.
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).book Page 1 Thursday, June 4, 2015 10:36 AM 1 Introduction Chapter 1 describes the operational features and functions of the PowerHub 1800. This section details how the unit functions as an inverter, provides information on the control panel, and describes operating limits for inverter operation. For this topic... See...
975-0288-01-01(PowerHub_1800_OG).book Page 2 Thursday, June 4, 2015 10:36 AM Introduction Introduction Thank you for your purchase of this Home Power System. The modified sine wave AC output from the inverter ensures AC loads operating from the unit perform efficiently and correctly. To get the most out of your PowerHub 1800, carefully read and follow the instructions in this guide.
975-0288-01-01(PowerHub_1800_OG).book Page 3 Thursday, June 4, 2015 10:36 AM Introduction Basic Functions of the PowerHub 1800 Bypass Function When AC power is available from a generator or utility grid, the PowerHub will function as an automatic backup power unit. It will sit in Bypass mode and will pass the power through to support the loads and/or the battery charger.
975-0288-01-01(PowerHub_1800_OG).book Page 4 Thursday, June 4, 2015 10:36 AM Introduction Inverter Features User Features The inverter consists of the following user features. • • • • • The Inverter Control Panel provides a user interface for monitoring power levels, battery levels, and controlling the inverter functions and displays. Four 120 Vac outlets on the front panel provide up to 1440 W (continuous) output power.
975-0288-01-01(PowerHub_1800_OG).book Page 5 Thursday, June 4, 2015 10:36 AM Introduction Battery Charger Features Charging Settings The Battery Charger in the PowerHub 1800 has three pre-set charging profiles. • • • 40 A Profile. With the 40-amp Charging Profile, the maximum bypass power for AC output to loads is approximately 600 W (4 A) with a 15 A input breaker. Use this mode to minimize battery charging time. 10 A Profile (Default Setting).
975-0288-01-01(PowerHub_1800_OG).book Page 6 Thursday, June 4, 2015 10:36 AM Introduction Standby Mode In the Standby Mode, the Charger is OFF but monitors the battery voltage. If battery voltage drops below 12.5 Vdc, the unit will start a new Bulk stage. Bulk Stage Absorption Stage Standby (Stop Mode) Float Stage If the voltage drops to 12.5 Vdc while in Standby, the Charger will start a new Bulk Stage. 14.2 Vdc 13.7 Vdc Voltage Current 12.
975-0288-01-01(PowerHub_1800_OG).book Page 1 Thursday, June 4, 2015 10:36 AM 2 Operation Chapter 2 contains information on operating the PowerHub 1800. For this topic... See...
975-0288-01-01(PowerHub_1800_OG).book Page 2 Thursday, June 4, 2015 10:36 AM Operation Inverter Control Panel The Inverter Control Panel has nine LEDs; six Status LEDs (three for input/charge levels and three for output power levels), two Mode Indication LEDs, one AC Indicator LED. Two push buttons provide ON/OFF control and Display Select features. An LED Display communicates input and output power levels, battery voltage, and error codes. Input LEDs Output LEDs LED Display ....
975-0288-01-01(PowerHub_1800_OG).book Page 3 Thursday, June 4, 2015 10:36 AM Inverter Control Panel User Controls and Display The following provides a detailed description of the user controls and LED display function. For operating instructions, see “Basic Operation” on page 2–6. On/Off Power Button (Green) To turn the power ON or OFF, press and hold the green ON/OFF Power Button for approximately 1 second. Important: The ON/OFF Button controls the output of the inverter/charger and the displays only.
975-0288-01-01(PowerHub_1800_OG).book Page 4 Thursday, June 4, 2015 10:36 AM Operation Operating Mode LEDs Bypass LED When AC power source is available, the PowerHub 1800 will pass the power through to the loads and will also keep the battery bank charged and usable. The Bypass LED will illuminate when the unit is in this mode. Important: The ON/OFF Button controls the output of the inverter only. It does not control or turn off the AC output in Bypass Mode.
975-0288-01-01(PowerHub_1800_OG).book Page 5 Thursday, June 4, 2015 10:36 AM Inverter Control Panel AC LED If the unit is in Bypass Mode, when the Select Button is pressed again within 10 seconds and the AC LED is illuminated, the battery charger power level is displayed in kilowatts. Output LEDs Net Power LED By default the Net Power LED represents the difference between the input and the output power levels.
975-0288-01-01(PowerHub_1800_OG).book Page 6 Thursday, June 4, 2015 10:36 AM Operation Basic Operation The following figures show what the Inverter Control Panel will look like when the user controls are used. Important: The values shown in the displays of the following illustrations are examples only. Actual values may vary based on what is connected to the unit. Power On and Off To turn the power to the PowerHub ON or OFF: ◆ Press and hold the green ON/OFF Power Button for approximately 1 second.
975-0288-01-01(PowerHub_1800_OG).book Page 7 Thursday, June 4, 2015 10:36 AM Basic Operation Changing the Display Press the red Select button to cycle the display through the input and output power values. Press once. Press again within 10 seconds. Press again within 10 seconds. Wind input will be displayed. (This display indicates 1 kw or 1000 watts) Solar input will be displayed. (This display indicates 0.36 Kw or 360 watts) Charger input will be displayed. (This display indicates 0.
975-0288-01-01(PowerHub_1800_OG).book Page 8 Thursday, June 4, 2015 10:36 AM Operation Continued from Figure 2-3... Press again within 10 seconds. Press again within 10 seconds. Press again within 10 seconds. Net Power will be displayed. Battery Voltage will be displayed. (This displays 12.8 Vdc) Inverter Output will be displayed. (This displays 1.44 Kw or 1440 watts) Displays in Inverter Mode only.
975-0288-01-01(PowerHub_1800_OG).book Page 9 Thursday, June 4, 2015 10:36 AM Basic Operation Changing Charging Settings Default Setting The PowerHub 1800 is set at the factory to default to the 10 A Charging Profile. In the event that one of the other profiles are required, follow the instructions below to change the setting. Setting the Selection To set the selection to the desired profile, stop pressing the Select Button when the desired profile is displayed.
975-0288-01-01(PowerHub_1800_OG).book Page 10 Thursday, June 4, 2015 10:36 AM Operation If the AC Charger goes into an over temperature shutdown condition, the 40 A setting will automatically change to 10 A to reduce the charging current. The charging current will change back to 40 A when the unit cools to an acceptable temperature. Important: When Charger is set to 40 A or 10 A, Battery Level will flash between battery voltage and 'FUL' when it reaches Float Mode or Off Mode.
975-0288-01-01(PowerHub_1800_OG).book Page 11 Thursday, June 4, 2015 10:36 AM Connecting AC Loads In the event of an overload shutdown, if charge settings had been changed to 40 A or 0 A prior to the shutdown, the charging parameters will have to be reset. Otherwise, the unit will default back to the 10 A profile. ON/OFF Power Button 120 Vac Power Outlets (x4) AC Indicator LED Supplemental Protector NO! Important: The combination of loads can not exceed 1440 W.
975-0288-01-01(PowerHub_1800_OG).book Page 12 Thursday, June 4, 2015 10:36 AM Operation WARNING ELECTRIC SHOCK HAZARD Do not insert objects not intended for use with an electric appliance into the AC power outlets on the PowerHub (e.g., fingers, tools, jewelry). Not intended for use by small children. Failure to follow these instructions can result in death or serious injury.
975-0288-01-01(PowerHub_1800_OG).book Page 13 Thursday, June 4, 2015 10:36 AM Connecting AC Loads Loads that should NOT be used with the PowerHub 1800 The PowerHub 1800 is not intended for use in connection with life support systems or other medical equipment or devices.
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975-0288-01-01(PowerHub_1800_OG).book Page 1 Thursday, June 4, 2015 10:36 AM 3 Troubleshooting Chapter 3 explains how to troubleshoot the PowerHub 1800 and describes the error codes that may be displayed on the LCD. For this topic... See...
975-0288-01-01(PowerHub_1800_OG).book Page 2 Thursday, June 4, 2015 10:36 AM Troubleshooting How to Troubleshoot the PowerHub 1800 Important: If the unit is not performing as expected, BEFORE returning the unit to the retailer, please review this information carefully. The following information is provided to assist in the troubleshooting of the PowerHub 1800. Please review this information carefully. Check First.... Check the following tables for information specific to your unit.
975-0288-01-01(PowerHub_1800_OG).book Page 3 Thursday, June 4, 2015 10:36 AM Error Codes Error Codes The following error codes may be displayed on the LED display if the described fault conditions occur. Table 3-1 Error Codes for Troubleshooting the PowerHub 1800 Error Code Displayed Description of Error DC Input Under Voltage Shutdown Description of Condition Resolution Unit shuts down. The unit will automatically reset once the fault condition is removed.
975-0288-01-01(PowerHub_1800_OG).book Page 4 Thursday, June 4, 2015 10:36 AM Troubleshooting Table 3-1 Error Codes for Troubleshooting the PowerHub 1800 Error Code Displayed Description of Error Description of Condition Resolution AC Output Overload Warning System is still operating but AC load applied to the system in inverter mode is close to shutdown limit. Unit continues to run. If the warning is ignored, the unit will eventually go to the fault condition.
975-0288-01-01(PowerHub_1800_OG).book Page 5 Thursday, June 4, 2015 10:36 AM If Utility Power is NOT Available If Utility Power is NOT Available The following fault conditions may arise when utility power is not available. Table 3-2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Low output voltage. (96 Vac to 104 Vac) Voltmeter used cannot accurately read the RMS voltage of a modified sine wave. Use a true RMS voltmeter.
975-0288-01-01(PowerHub_1800_OG).book Page 6 Thursday, June 4, 2015 10:36 AM Troubleshooting Table 3-2 Possible Problems if Utility Power is Not Available Problem Probable Cause Solution Display is ON, AC is not available on both hardwired and unit AC socket. Low input voltage (error code ) Recharge the battery; check the connections and cable. High input voltage (error code ) Make sure the unit is connected to a 12 V battery. Check battery is not overcharged.
975-0288-01-01(PowerHub_1800_OG).book Page 7 Thursday, June 4, 2015 10:36 AM If Utility Power is Available If Utility Power is Available The following fault conditions may arise when utility power is available. Table 3-3 Possible Problems if Utility Power is Available Problem Probable Cause Solution Display is OFF, AC is available on both hardwire and unit AC socket Inverter is turned OFF. AC output is always available when AC input is available.
975-0288-01-01(PowerHub_1800_OG).book Page 8 Thursday, June 4, 2015 10:36 AM Troubleshooting Possible Problem Loads The inverter can drive most loads, however, there are special conditions that can cause a load to behave differently than expected. The following describes some of the common problems encountered when using an inverter. WARNING FIRE HAZARD Transformerless Battery Chargers are not to be used with any model of the PowerHub 1800 family.
975-0288-01-01(PowerHub_1800_OG).book Page 9 Thursday, June 4, 2015 10:36 AM Possible Problem Loads Rechargeable Devices NOTICE EQUIPMENT DAMAGE This equipment produces a modified sine wave output. Equipment damage may occur if the rechargeable appliance is not designed to use modified sine wave output. If you are unsure about using your rechargeable appliance with the modified sine wave, contact the equipment manufacturer. Failure to follow these instructions can damage connected equipment.
975-0288-01-01(PowerHub_1800_OG).book Page 10 Thursday, June 4, 2015 10:36 AM Troubleshooting Ground Fault Protection DANGER ELECTRICAL SHOCK AND FIRE HAZARDS • All wiring should be done by qualified personnel to ensure compliance with all applicable installation codes and regulations. • Disconnect all AC and DC power sources. Failure to follow these instructions will result in death or serious injury. Ground fault protection is required when using either solar or wind renewable energy input.
975-0288-01-01(PowerHub_1800_OG).book Page 11 Thursday, June 4, 2015 10:36 AM Ground Fault Protection 3. Using a slot blade screwdriver, carefully remove the blown fuse by pushing the fuse cap, turning it counter clockwise (a quarter turn only), and pulling out the fuse holder from the receptacle. 4. Replace the fuse with a new Littelfuse 5mm×20mm fuse rated 1A 250 Vac slow blow (or equivalent). 5.
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).book Page 1 Thursday, June 4, 2015 10:36 AM A Specifications Appendix A provides electrical and physical specifications for the PowerHub 1800.
975-0288-01-01(PowerHub_1800_OG).book Page 2 Thursday, June 4, 2015 10:36 AM Specifications Electrical Specifications Table A-1 Electrical Specifications for the Inverter Parameter PowerHub 1800 Inverter Maximum Output Power 1800 W (15A) (5 minutes maximum) Continuous Output Power 1440 W (12 A) Surge Rating 2880 W (24 A) Input Voltage Range 10.5 to 15.0 Vdc Input Frequency Range 60 Hz Peak Efficiency 88% System Shutdown Mode (Display On) < 12 W Idle Mode <1.
975-0288-01-01(PowerHub_1800_OG).book Page 3 Thursday, June 4, 2015 10:36 AM Physical Specifications Physical Specifications Table A-3 Physical Specifications of the Inverter Parameter PowerHub 1800 Dimensions (H x W x L) 14.75" × 8.0" × 16.0" (37.5 cm × 20 cm × 41 cm) Weight 28.6 lb (13.
975-0288-01-01(PowerHub_1800_OG).book Page 4 Thursday, June 4, 2015 10:36 AM Specifications Float Stage In the Float stage, the constant voltage mode limited to 13.7 Vdc. An 8hour timer is started at this point. If, during the 8-hour timer, the current rises to 6 A, the unit transitions back to the Bulk Stage and starts over. If the unit stays at 4A or less for the 8 hour timer, it will transition to Standby Mode. Standby Mode In the Standby Mode, the Charger is OFF but monitors the battery voltage.
975-0288-01-01(PowerHub_1800_OG).book Page 5 Thursday, June 4, 2015 10:36 AM Battery Charger Specifications Charging Profiles 40-amp Charging Profile Table A-5 provides the specific charging parameters for the 40 Charging Profile. Table A-5 40-amp Charging Profile Parameter Name Default Value Charger Setting 40 A Maximum Bypass Current 500 W (4 A) Bulk Mode 40 A Absorption Mode 14.2 Vdc (4 hours maximum) Float Mode 13.
975-0288-01-01(PowerHub_1800_OG).book Page 6 Thursday, June 4, 2015 10:36 AM Specifications 10-amp Charging Profile Table A-6 provides the specific charging parameters for the 10 Charging Profile. Table A-6 10-amp Charging Profile Parameter Name Default Value Charger Setting 10 A Maximum Bypass Current 1200 W (10 A) Bulk Mode 10 A Absorption Mode 14.2 Vdc (4 hours maximum) Float Mode 13.
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).
975-0288-01-01(PowerHub_1800_OG).book Page 4 Thursday, June 4, 2015 10:36 AM Schneider Electric Solar Inverters USA Inc. +1 800 670 0707 +1 408 987 6030 www.xantrex.
