Digital Production System Xerox Nuvera™ 100/120/144 System Release 7.0 with FreeFlow™ DocuSP® 5.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox SquareFold BookletMaker Xerox DS5000 GBC Fusion Punch II CP Bourg BDFx BookletMaker w/optional SquareEdge Module Xerox Manual & Book Factory Xerox DB120-D Document Binder -2-
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Table of Contents INTRODUCTION .................................................................................................................5 PRODUCT OVERVIEW.......................................................................................................5 CRUCIAL PERFORMANCE EXPECTATIONS...................................................................5 NEW CAPABILITIES WITH XEROX NUVERA™ SYSTEM RELEASE 7.0....
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document C.P. BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND SQUAREEDGE MODULE.................................................................................................41 XEROX SQUAREFOLD BOOKLETMAKER (SQFBM) .................................................43 GBC FUSION PUNCH II WITH OFFSET STACKER ........................................................44 XEROX DB120-D DOCUMENT BINDER .......................
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Introduction The purpose of this document is to help you understand the current features and capabilities of the Xerox Nuvera™ 100/120/144 Digital Production System (DPS). Review of this material is recommended prior to your signing an order for a Xerox Nuvera™ 100/120/144 Digital Production System. This document addresses high-level expectations. Additional details are provided in the training documentation.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Envelopes should be limited to 60 loaded in a tray at one time. Nuvera feeder trays feed until almost empty but not until empty, leaving 20~40 sheets remaining. When running envelopes frequent reloading of the feeder trays will be required. Very slight wrinkles (1/2 inch long) may occur on the trail edge of envelopes at the corners.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document • Coated stocks may exhibit issues such as higher jam rates, smearing, loss of halftone image quality, mottle, light solid areas, and toner scatter. • Heavier weight stocks (>220 gsm) may experience toner adherence permanence issues depending on the type of material being used. Please expect degraded performance with parchments, vellums, and other very smooth or very rough heavy weight stocks.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document • Banner and slip sheets should be greater than or equal to 90 gsm (24 lb bond) • Slip-sheets must be the same size as the body sheets • When stapling sets with mixed size stock, the stock must be the same dimension in the Across Feed direction, and the dimension differences should be within 13mm (½”) in the feed direction. • Drilled paper must be loaded with the holes leading (e.g.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document System Media Capability– Xerox Nuvera™ With individual Output / Finishing Devices Production System with various finishing options Dimension Cross Process Process Direction Direction Weight Uncoated stock Coated stock Basic Finishing Module (BFM) 7.0 – 18.5 in. 178 – 470 mm 8.0 – 12.0 in. 203 – 305 mm 16 lb. bond – 90 lb. cover 56 – 250 gsm 60 lb text – 90 lb cover 90 – 250 gsm BFM Top Tray 5.5 – 18.5 in.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Production System with various finishing options BPRF & 18.5 in fold plate Dimension Cross Process Process Direction Direction 5.5 – 18.5 in. 140 – 470 mm 8.0 – 14.0 in 203 – 356 mm Weight Uncoated stock Coated stock 63 – 250 gsm Min. Untrimmed book size: 8.25 x 5.5 in. (210 x 140 mm) Max. Untrimmed book size: 14.0 x 12.0 in. (356 x 305 mm) Note.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document System Product Specifications Overview Optimum Product Performance Print Volume Range The Xerox Nuvera™ 100/120/144 Digital Production System is designed for an Average Monthly Print Volume (AMPV). System Xerox Nuvera™ 100/120/144 Digital Production System AMPV Conditions 100K – 1.5M (PS 100/120) 150 K – 2.0M (PS 144) 8.5 in. x 11 in./A4 Maximum Duty Cycle: Up to 3.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Product Space & Power Requirements Item Xerox Nuvera™ 100/120/144 Digital Production System Comments Size – Printer w/ 1 SFM & FTM Size – Printer w/ 1 SFM & BFM Width of additional SFM Width of BFM Plus Service Space 110” (W) X 29 ” (D) X 46.3 ” (H) 2794 mm x 711.2 mm x 1176 mm 108” (W) X 28 ” (D) X 46.3 ” (H) 2741 mm x 711 mm x 1176 mm 31.7”, 805mm Printer Digital Tower 61.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document System Installation Allow up to 9 to 11 hours to complete the system installation. More time may be necessary with some finishing device configurations.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Availability As with any other printing process, you will not plan production to the raw speed of the printer. Your Xerox Nuvera™ 100/120/144 Digital Production System will be available to you on a monthly average 92% to 95% of the time. • Availability is defined, as all the time the machine is not being serviced or waiting for service by Xerox.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Consumables Supply Toner MICR toner for MX system BFM 100 Sheet Staple refills and drivers. BFM 30 Sheet Staple refills and drivers Yield Estimates 110,000 prints/ 10 lb. drum; 2 per system 90,000 prints/ 11.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Compatible Media List The media listed on the following pages have been tested and approved for use in the Xerox Nuvera™ DPS (when using a supported Inline DFA Finishing device, please refer to the individual Inline DFA Finishing Device Solution Planning Guide for a list of supported media types). The Xerox Nuvera™ Digital Production system images on a wide range of both coated and uncoated papers.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox Paper and Specialty Note: * - Items (Reorder Nos.) marked with an * are not compatible with the Nuvera MX (MICR) products Transparencies Media Products Compatibility Matrix Xerox Nuvera™ 100/120/144 Digital Production Systems Reorder No.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Color Xpressions+ (98 Bright) Graphic Xpressions (98 Bright) Reorder No. Product Description Reorder No. Product Description 3R11540 3R11541 3R11542 3R11543 3R11545 3R11546 3R11549 3R11548 3R11550 3R11551 3R11552 3R11553 3R11554 3R11555 3R11556 3R11557 3R11558 24# (90 g/m2) 8.5 x 11 24# (90 g/m2) 8.5 x 11 3-Hole 24# (90 g/m2) 8.5 x 14 24# (90 g/m2) 17 x 11 SG 28# (105 g/m2) 8.5 x 11 28# (105 g/m2) 8.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Business 4200 Paper (92 Bright) Reorder No. Product Description 3R2047 3R2641 3R2051 3R3761 3R2531 3R3317 3R3871 3R2353 3R3873 3R3041 3R3004 3R5102 3R6383 20# (75 g/m2) 8.5 x 11 20# (75 g/m2) 8.5 x 11 3-Hole 20# (75 g/m2) 8.5 x 14 20# (75 g/m2) 11 x 17 24# (90 g/m2) 8.5 x 11 24# (90 g/m2) 8.5 x 11 3-Hole 24# (90 g/m2) 11 x 17 28# (105 g/m2) 8.5 x 11 28# (105 g/m2) 11 x 17 65# Cover (176 g/m2) 8.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Product Specifications Overview by Sub-System The following sections give more detailed descriptions of the capabilities and limitations of each of the major system components. FreeFlow Makeready, Web Services and Process Manager Version 5.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document • Press-sense iWay Product Suite VIPP Emitter Module (VIPP) LCDS • Elixir DesignPro Tools (LCDS/Metacode Resources) • RSA EPS Pro PDF • Xerox PDF Color Splitter (Prior users of Colorsplitter who upgrade to 5.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document FreeFlow Print Manager / IPP The XDS software has been discontinued. A replacement is FreeFlow Print Manager (FFPM), which is a separate, standalone product available for purchase. Network Connectivity The Xerox Nuvera™ 100/120/144 Digital Production System supports industry standard network protocols and Page Description Languages (PDL).
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Scanner Module The optional integrated scanner with document handler utilizes a Xerox patented Dual scan head array. Item Xerox Nuvera™ 100/120/144 Digital Production System Automatic Document Feeder (ADF) • 300 sheet capacity (20 lb. bond, 75 gsm) • 5.5” x 8.5” to 11” x 17” sheets (140 x 216 to 279.4 mm x 432m m) • 13 lb. bond to 113 lb. index (49 to 220 gsm) • 120 images per minute one sided 8.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Scan to Digital The system is capable of scanning to the hard drive, a NFS mounted drive, any network drive or desktop, or the CD-RW drive. The following resolutions are supported.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Digital Front End (DFE) - FreeFlow™ DocuSP® FreeFlow™ DocuSP® Workflow The workflow is developed around the Xerox FreeFlow™ Document Services Platform (FreeFlow™ DocuSP®) technology, a very stable technology that has been developed over the years and installed in thousands of Xerox devices worldwide. This will allow training simplicity for current FreeFlow™ DocuSP® operators.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document CD-RW/DVD Drive CD-RW/DVD w/quartz white bezel: 32x Record CD-R, 10x Rewrite CD-RW CD-RW/DVD w/black bezel: 52x Record CD-R, 24x Rewrite CD-RW DVD drive will read DVD-ROM, DVD-R, DVD-RW, DVD-RAM Resource Loading. There is no floppy drive on Nuvera; resource loading via LTO Tape or QIC tape is recommended.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Print From Digital File Configuration Re-print Job Formats (from DVD/CD) Digital Production System • • • • • • • • Single TIFF Multi-page TIFF PPML PCL PostScript PDF Saved Single Page TIFF ASCII Comments − Saved Single Page TIFF file is the Save operation performed in FreeFlow™ DocuSP® when selected to save as single TIFF. This file contains PostScript that will require PostScript to print the file.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document something similar. If such a capability is available, the Xerox Nuvera's performance can be significantly improved by taking advantage of that. (Note that the TIFF interpreter does not automatically determine the embedded image size and apply it to an appropriate paper size.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document IPDS Print Description Language The DocuSP IPDS gateway supports the Intelligent Printer Data Stream as defined by IBM. The IPDS DataStream performs printer control functions as well as sharing job status information back to the host. It is configured by means of a GUI, featuring drop-down menus, tabs, and icons from which to manage the DocuSP IPDS functions. DocuSP IPDS supports the TCP/IP and online channel interfaces.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Sheet Feed Modules Item Xerox Nuvera™ 100/120/144 Digital Production System Sheet Feed Module (SFM) 4 Tray Capacity 20 lb bond (75 gsm) Capacity 80gsm, 0.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document SPECIAL STOCKS Carbonless Xerox Carbonless Papers as listed in this document are the only recommended carbonless media. Only simplex printing is supported on this stock type. Running carbonless paper may require additional cleaning time by the CSE during service of the machine. This time will vary based on the percentage of carbonless stock run.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Printer Module Xerographic monochrome (black and white) print engine. The printer utilizes a Discharged Area Development (DAD) system, often referred to as “write black.” Engine speed per paper size – impressions per minute* Paper dimensions along process direction 5.5” ≤ Paper Size ≤ 8.5” (140mm ≤ Paper Size ≤ 216 mm 8.5” < Paper Size ≤ 9.0” (216 mm < Paper Size ≤ 229 mm) 9.0” < Paper Size ≤ 11.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Temperature Developer Registration heavyweight paper by means of the User Interface. 99 microns in diameter Carrier: 90 microns; Toner: 9 microns Translating Electronic Registration Trickle development system Benchmark registration system holds image to sheet alignment at +/- .65mm per side AND front-to-back on Letter/A4 size papers; +/- .75mm per side AND front-to-back on Tabloid/A3 size papers.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Printer Module Capabilities • • • • Print to Edge This is not a print to edge system due to potential image quality defects on the edge of the page. The system default is set to 3 mm border erase. The border erase can be set to 0 mm, but the printer is subject to image quality limitations - which may be acceptable for some applications.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Basic Finishing Module (BFM) and BFM Plus Dimensions Basic Finishing Module (BFM) Width X Depth X Height Weight Clearance: Operator 32.9” X 28” X 44.5” (835.7mm X 711.2mm X 1130.3mm) 369 lbs. ( 167.4 kg) Minimum 38” in front of module Clearance: Service Minimum 30” from back wall Dimensions Basic Finishing Module Plus (BFM Plus) Width X Depth X Height 48” X 28” X 44.5” (1220mm X 711.2mm X 1130.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Output • Paper sizes supported to the main tray (stapled and unstapled): Process direction - 7.0 to 18.5 in. (178 mm to 470 mm) Cross Process direction - 8.0 to 12 in. (203 mm to 305 mm) • Smaller sizes (down to A5 and Statement) or larger sizes (including SRA3) can be run to the top tray. • Mixed sized output allows stacking of different size pages, both in the process and cross-process direction, in a single job.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Media Size Tables Table 1: BFM System Main and Top Tray Paper Size Range BFM / BFM Plus System Standard Paper Sizes Name Env., 6x9, LE fc Env., 6x9, OB fo Env., C5, LE fc Env., C5, OB fo Env.,7x10, OB fo Env., TBD?, OB fo Env.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Table 1: BFM System Main and Top Tray Paper Size Range BFM / BFM Plus System Standard Paper Sizes Name SB4 B4 (JIS) 8K (Taiwan) A3 Ledger 12x18 12x18.5 310x432 Transparency SRA3 4up A5 4up 6”x9” 2up 6”x9” SRA4 2up A5 Pitch 72 72 72 72 72 48 48 72 120 48 48 96 120 Paper Size Inch (WxL) (9.9x14.1) (10.12x14.33) (10.51x15.2) (11.69x16.54) 11x17 12x18 12x18.5 (12.2x17) 8.5x11 ( A4) 12.6x17.7 12.5x18.5 12.5x9.5 (12.6x8.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Finishing Transport Module (FTM) The Finishing Transport Module enables inline finishing by providing document transport capability and full DFA support to DFA compliant finishing devices.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox DS5000 High Capacity Stacker The DS5000 High Capacity Stacker (HCS) provides long periods of unattended operation and facilitates transport of accumulated offset stacks of printed output for post processing. The stacks are easily moved on one of two wheeled dollies supplied with stacker.. The stackers bypass rd capability allows for transporting output to inline 3 party finishing devices.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document C.P. Bourg BDFx Booklet Maker with Optional BCFx Covers Feeder and SquareEdge Module The C.P. Bourg BDFx is a fully automated signature booklet maker, which produces high quality saddle stitched booklets inline. The optional cover insertion module (BCFx) can feed preprinted cover stock up to 300 gsm in sheet sizes up to 11” x 17”.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Stapling / Folding Specifications BDFx / SQEDG: Uncoated Stock, 16 lbs Bond – 110 lbs Index (60 - 200 gsm) Uncoated Cover Sheet: Uncoated 20lb - 10 pt cover (80 - 300gsm) Coated Stock: Please see Solutions Planning Guide BCFx: Uncoated Cover Stock, 20 lbs Bond – 10 pt cover stock (80 – 300 gsm∗) Paper Type / Weight ∗ - for all cover stocks, excluding window cutouts Coated Stock: Please see Solutions Planning Guide
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox SquareFold BookletMaker (SQFBM) The Xerox SquareFold Booklet Maker (SQFBM) is a unique Xerox finishing product offering. The SQFBM has an additional SquareFold Module that flattens the edge of a saddle-stapled booklet to produce the look and feel of a perfect bound book. SquareFold booklets stand upright on shelves for easy identification and retrieval, and they stack compactly to minimize shipping costs.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document GBC Fusion Punch II with Offset Stacker The GBC Fusion Punch ll provides inline printer punching combining printing and punching into one step. Single sheets are punched and emerge ready to be finished into lay flat documents. These types of documents are typically bound with coil, wire or plastic comb binding and will lay flat when opened. A wide variety of hole punch patterns are available.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Media Latitude GBC Fusion Punch II Top Tray Capacity 250 Main Stacker Stapler 2500 None - 45 -
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox DB120-D Document Binder The Document Binder DB120-D uses a unique thermal binding technology combined with pre-formed covers to create a high quality professionally bound document. The DB120-D binds 8.5” x 11” or A4 documents up to 120 pages in a variety of attractive covers. You can custom order imprinted covers with your logo or a particular design.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Xerox Manual and Book Factory The Xerox Manual + Book Factory (MBF) is comprised of the: • C.P. Bourg BBF2005 – perfect binder • C.P. Bourg BBR – out feed conveyor for the BBF2005 • C.P. Bourg BBF2005 Input – input module for the BBF2005 • C.P. Bourg BPRF – perforate, rotate, fold module (optional) • Challenge CMT-330 – three-side trimmer (optional) • C.P.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Dimensions BPRF BBF2005 BBF2005 Input Unit Width x Depth x Height 102” x 43” x 45” 2575 x 1095 x 1143 mm 64” x 31” x 51” 1625 x 787 x 1295 mm Weight Weight - Shipping 1254 lbs (570 kg) 1738 lbs (788 kg) 562 lbs (255 kg) 824 lbs (373 kg) 30.5” (38” with bypass option) x 28.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Media Latitude BBF2005 with BPRF BBF2205 without BPRF Book Body: Min.: 16 lbs Bond (60 gsm) Max. (w/o Perforate & Fold): 90 lbs index (160 gsm) Max. (Perforate, Fold or Perforate & Fold): 24 lbs Bond (90 gsm) Cover: Min.: 30 lbs Cover (80 gsm) Max.: 90 lbs Cover (250 gsm) * * - May require creasing. 8.5 x 11” – 12.6 x 17” (210 x 280 mm – 320 x 432 mm) * * - Maximum paper size with optional Fold Plate: 12.6 x 18.
Xerox Nuvera™ 100/120/144 Digital Production System - Customer Expectations Document Post-process Uses of Xerox Nuvera™ 100/120/144 Digital Production System Output The following post-process characteristics and usages for Xerox Nuvera™ output have been evaluated. Item Permanence Overprint in xerographic printer Overprint in ink jet printer Xerox Nuvera™ 100/120/144 Digital Production System Xerographic prints are as permanent as the paper on which they are printed.