XD-9004B GA-SWC-HC 07/11/2012 XLT Gas Oven & AVI Hood Installation & Operation Manual CAUTION This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed.
WARNING & SAFETY INFORMATION SAFETY DEPENDS ON YOU Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing, using, or servicing this WARNING equipment. Post in a prominent location instructions to be followed in the event you smell gas. This information can be obtained by consulting your local gas supplier.
WARNING & SAFETY INFORMATION 3 Definitions & Symbols A safety instruction (message) includes a “Safety Alert Symbol” & a signal word or phrase such as WARNING or CAUTION. Each signal word has the following meaning: HIGH VOLTAGE This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you & other persons operating this equipment. Read the message & follow the instructions carefully.
WARRANTY - US & Canada XLT warrants gas ovens manufactured after April 1, 2009 utilizing quietFIRE™ burners and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants main fan blades, conveyor shafts, and conveyor bearings for ten (10) years.
LIMITED WARRANTY - INTERNATIONAL 5 XLT warrants gas ovens manufactured after January 1, 2011 utilizing quietFIRE™ burners and all electric ovens manufactured after April 1, 2011 to be free from any defect in material and workmanship under normal use for two (2) years from the date of original purchase by the end user. XLT warrants AVI hoods to be free from any defect in material and workmanship under normal use for one (1) year from the date of original purchase by the end user.
RECEIVING & INSPECTION 6 NOTIFY CARRIER OF DAMAGE AT ONCE Upon receiving of all goods shipped by a Common Carrier, check for any exterior damage that may indicate interior damage. If conditions permit, open all crates & do a full inspection for any damage while the delivery driver is still there. If there is damage, please note on the delivery receipt & call the carrier to make a freight damage claim within 24 hours of receipt.
TABLE OF CONTENTS Warning & Safety Information..................................................................................................... 2 Warranty ....................................................................................................................................... 4 Oven & Hood Descriptions .......................................................................................................... 8 Oven Dimensions & Weights .......................................................
DESCRIPTIONS This manual covers the following XLT Oven & AVI Hood models: Ovens Standard XLT-1832C-S XLT-2440C-S XLT-3240C-S XLT-3255C-S XLT-3270C-S XLT-3855C-S XLT-3870C-S Hoods World XLT-1832C-W XLT-2440C-W XLT-3240C-W XLT-3255C-W XLT-3270C-W XLT-3855C-W XLT-3870C-W Standard AVI-1832C-S AVI-2440C-S AVI-3240C-S AVI-3255C-S AVI-3270C-S AVI-3855C-S AVI-3870C-S World AVI-1832C-W AVI-2440C-W AVI-3240C-W AVI-3255C-W AVI-3270C-W AVI-3855C-W AVI-3870C-W The first 2 digits of the model number represent th
OVEN DESCRIPTION Sandwich Door Oven Lid Conveyor Control Box Crumb Tray Front Panel Knob Product Stop Front Panel Locking Swivel Caster Data Plate Control Box Lid Control Switch Control Panel Chain Guard Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN DIMENSIONS Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN DIMENSIONS & WEIGHTS SINGLE OVEN NOTE: All dimensions in inches [millimeters], ± 1/4 [6], unless otherwise noted. All weights in pounds [kilograms] unless otherwise noted.
OVEN GAS REQUIREMENTS All values shown this page are per each oven Gas Oven Heating Values & Orifice Sizes Oven Standard & World Standard & World Model NAT LP BTU/HR KW/HR Inches MM Inches MM 1832 47,700 13.97 0.125 3.18 0.081 2.06 2440 67,200 19.68 0.144 3.66 0.089 2.26 3240 96,100 28.14 0.170 4.32 0.111 2.82 3255 119,900 35.11 0.191 4.85 0.116 2.95 3270-1B 176,350 51.68 0.234 5.94 0.144 3.66 3270-2B 140,800 41.23 0.144 3.66 0.096 2.44 3855 142,200 41.64 0.209 5.31 0.125 3.18 3870 137,900 40.38 0.
OVEN GAS REQUIREMENTS Gas Group I2H Natural Gas I2E I2E+ I2L Inlet pressure (mbar) 20 20 20/25 25 World Oven Gas Group Propane Gas I3+ I3B/P (30) I3P (30/37/50) 28/30/37/50 28-30/37/50 30/37/50 I3B (37) 37 (1) per burner Number of injectors Main burner opening size Fixed Ignition Electric Direct Spark Igniter Inlet connection BSP 3/4" male thread Country Austria Belgium Cyprus Czech Republic Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland Italy Latvia Lithuania Luxe
OVEN GAS REQUIREMENTS Gas Supply Requirements for Australian, Standard. & World Ovens All installations must conform to local building & mechanical codes. NOTE 1. The gas supply shall have a gas meter & regulator large enough to handle ALL of the gas appliances, such as the furnace, water heater, & ovens in operation at the same time. Add up all of the Btu/kw/MJ ratings to determine the total load. 2. The gas supply shall have a separate gas meter and gas pressure regulator for each occupant.
OVEN GAS REQUIREMENTS 1 Item # Description 1 1-½ Shut-Off Valve 2 1-½ x 10 Nipple 3 1-½ Tee 4 1-½ Pipe Cap 2 5 6 3 5 1-½ x 5 Nipple 6 1-½ x ¾ x 1-½ Reducing Tee 7 ¾ Shut-Off Valve 8 1-½ x ¾ Reducing Elbow 9 ¾ x 3 Nipple 8 2 4 9 7 Gas Supply Testing Requirements 1. The appliance & its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 3.5 kPa or ½psi. 2.
OVEN ELECTRICAL REQUIREMENTS All values shown this page are per each oven Gas Oven Electrical Requirements Per EACH Oven STANDARD WORLD Oven Model Volts AC Amps Hertz Volts AC Amps Hertz 1832 6 3 2440 6 3 3240 6 3 220/230/ 3255 120 VAC 6 3 60 240 VAC 50 1Φ 3270-1B 6 3 1Φ 3270-2B 12 6 3855 6 3 3870 12 6 FOR EACH OVEN: A separate 20A circuit breaker must be provided for each oven deck. Electrical connections must be accessible when the ovens are in the installed position.
OVEN ONLY ROUGH-IN SPECIFICATIONS 17 6.00 [152] From back of oven to wall 6.00 [152] minimum clearance NOTE 6.00 [152] minimum clearance Utilities must be easily accessible when the ovens are in the installed position. Do not install utilities behind the ovens. 3.00 [76] Gas Manifold 6.00 [152] Electrical Supply 48.00 [1219] 42.00 [1067] NOTE All installations must conform to local building and mechanical codes.
OVEN ASSEMBLY Base Assembly - Triple Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN ASSEMBLY Base Assembly - Single & Double Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 19
OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. WARNING These ovens are heavy & can tip or fall causing bodily injury. NEVER place any part of your body beneath any oven that is suspended by the lifting jacks. A crush hazard exists if the oven falls or slips.
OVEN ASSEMBLY 21 2 NOTE The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box.
OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. WARNING WARNING Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop. Do not put any part of yourself under the oven at any time. The Oven is top heavy. Be careful.
OVEN ASSEMBLY Stacking the Ovens Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 23
OVEN INSTALLATION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The motor cover is designed to provide the proper clearance to the back of the oven. The minimum side clearances are 6in. / 150mm, measured from the end of the conveyor. All installations must conform to local building and mechanical codes.
OVEN FIRE SUPPRESSION 25 The requirement for fire suppression systems vary by location and the authority having jurisdiction. If you are required to install fire suppression on your oven, a pre-assembled piping kit is available that utilizes pre-existing holes that simplify installation and future service. This design has been tested and approved to successfully comply with fire suppression codes.
OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN VENTILATION REQUIREMENTS & GUIDELINES 27 Ventilation Requirements A powered ventilation hood is required to remove heat and vapors. Some provision must be made to replenish the amount of air that is extracted from the building. The hood and HVAC installation must meet local building and mechanical codes. Requirements vary throughout the country depending upon location. Proper ventilation is the oven owner’s responsibility.
OVEN INITIAL START-UP All ovens are tested at the factory for functional operation. Operation is verified and adjustments are made to ensure proper function. However, field conditions are sometimes different than factory conditions. It is necessary to have an authorized service technician verify operation and make field adjustments if needed.
OVEN OPERATION 29 This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power CAUTION failure.
OVEN OPERATOR CONTROLS Conveyor Speed Controls Control Panel Split Belt Temperature Control Circuit Breakers Fan & Filter Control Panel Standard Belt Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN CLEANING 31 Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use caustic cleaners on the conveyor bearings. Do not use abrasive cleaners or abrasive pads as they can scratch stainless steel surfaces.
OVEN CLEANING 32 Opening the Sandwich Door will provide a grip location for removing the Front Panel. TIP Front Panels can weigh up to 75 lbs. [34 kg]. Use caution when lifting.
OVEN CLEANING Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 33
OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the following locations: Rear of Control Box Underneath Control Box CAUTION Main Fan Motor Cover Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN MAINTENANCE 35 As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included.
OVEN TROUBLESHOOTING Proper Cooking Experimentation is about the only way to determine proper time and temperature settings. While a pizza may look perfectly cooked on the outside, the inside may be undercooked. A thermometer is necessary to determine if food items are being properly cooked. Most health departments have rules and regulations that establish minimum temperatures for internal food temperatures.
OVEN TROUBLESHOOTING 37 Mechanical Function If your oven does not function properly, please verify the following conditions: 1. Verify that the power cord to the oven is connected and/or plugged in if equipped with a plug and receptacle. 2. Check to see that the circuit breakers in the building electrical service panel have not been tripped or turned off. 3. Check all circuit breakers on the oven control panel to ensure they have not been tripped. 4.
AVI HOOD INSTALLATION 38 WARNING Check all local codes prior to installation. Special requirements may be necessary depending upon building material construction. It is the installing contractor’s responsibly to ensure that the structure the hood is to be hung from meets all codes and can carry the hood weight. Purchaser’s Responsibility It is the responsibility of the purchaser: Thoroughly review the floor plans and specifications.
AVI EXHAUST HOOD 39 HOOD DESCRIPTION Main Canopy VFD Exhaust Fan Controller Front Shroud Panel End Shroud Panel The AVI Hood System consists of three (3) major parts; the Main Canopy, the Shrouds, and the Variable Frequency Drive (VFD) exhaust fan controller. The Main Canopy serves to collect and transmit heat to the exhaust fan. It houses filters, lights, and switches. The switches control both the hood and ovens. The main canopy size is dependent upon oven size.
AVI HOOD DIMENSIONS Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD DIMENSIONS & WEIGHTS Oven Model 1832 2440 3240 3255 3270 3855 3870 41 Hood Dimensions A B C 34 3/8 [873] 40 3/8 [1026] 48 3/8 [1229] 48 3/8 [1229] 48 3/8 [1229] 54 3/8 [1381] 54 3/8 [1381] 88 5/8 [2251] 96 5/8 [2454] 96 5/8 [2454] 111 5/8 [2835] 126 5/8 [3216] 111 5/8 [2835] 126 5/8 [3216] 18 [457] 24 [610] 32 [813] 32 [813] 32 [813] 38 [965] 38 [965] D E 32 [813] 40 [1016] 40 [1016] 13 1/2 55 [343] [1397] 70 [1778] 55 [1397] 70 [1778] F Hood Weights G H 30 5/8 [778] 33 5/8 [854] 37
AVI RECOMMENDED EXHAUST FLOW RATES 42 Top Single X X Double X X Triple X X X Exhaust Flow Rates VOLUME (min. recommended) Switches On 18xx 24xx 32xx Middle Bottom 500 500 500 [14.16] [14.16] [14.16] 500 500 500 [14.16] [14.16] [14.16] 506 644 828 X [14.33] [18.24] [23.45] 506 644 828 X [14.33] [18.24] [23.45] 500 500 500 [14.16] [14.16] [14.16] 506 644 828 X [14.33] [18.24] [23.45] 766 975 1254 X [21.69] [27.61] [35.51] 506 644 828 X [14.33] [18.24] [23.45] 766 975 1254 X [21.69] [27.61] [35.
AVI RECOMMENDED EXHAUST FLOW RATES Top Single X X Double X X Triple X X X Exhaust Flow Rates VELOCITY (min. recommended) Switches On 18xx 24xx 32xx Middle Bottom 187.5 187.5 93.75 [57.15] [57.15] [28.58] 187.5 187.5 93.75 [57.15] [57.15] [28.58] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 187.5 187.5 93.75 [57.15] [57.15] [28.58] 189.75 241.5 155.25 X [57.84] [73.61] [47.32] 287.25 365.625 235.125 X [87.55] [111.44] [71.67] 189.75 241.5 155.25 X [57.
AVI HOOD ELECTRICAL REQUIREMENTS Inputs into Junction Box # of Circuits 1 Standard up to 3 1 1 World up to 3 1 AVI Hood Electric Utility Specifications Rating Purpose 208/240 VAC, 1 Phase, 60 Hz, 6 Amp VFD Controller 120 VAC, 1 Phase, 60 Hz, 20 Amp Ovens 120 VAC, 1 Phase, 60 Hz, 1 Amp System Power 230 VAC, 1 Phase, 50 Hz, 6 Amp VFD Controller 230 VAC, 1 Phase, 50 Hz, 10 Amp Ovens 230 VAC, 1 Phase, 50 Hz, 1 Amp System Power Outputs from Junction Box The AVI Hood system provides: Three (3) switching o
Technical Support US: 888-443-2751 Fire Suppression Service Panel 1/2” All-thread Supported by Unistrut (4 Locations) Duct Wrap (optional) Welded Duct Fan Curb Exhaust Fan HVAC Unit Finished Floor Electrical Service Panel Drop Ceiling Ceiling Joist Roof AVI HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical & fire suppression equipment shown for reference only.
AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light- World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 47
AVI HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD ELECTRICAL CONNECTIONS Input Power to Ovens - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 49
AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 51
AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - Standard Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan - World Voltage & Frequency Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 53
AVI HOOD ELECTRICAL CONNECTIONS 54 MUA Damper Relays - Single Output - Standard Voltage & Frequency MUA Unit Relay Customer Supplied Power Power A1 A2 Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 R1 R2 R3 Some wiring removed for clarity. See schematic for details.
AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - World Voltage & Frequency MUA Unit Relay Customer Supplied Power Power A1 A2 TS 1 TS 2 LINE XFMR 24 VAC + LOAD S2 S3 S4 Some wiring removed for clarity. See schematic for details.
AVI HOOD ELECTRICAL CONNECTIONS 56 MUA Damper Relays - Multiple Output - Standard Voltage & Frequency MUA Unit Relay Customer Supplied Power MUA Unit Relay Customer Supplied Power Power A1 A2 MUA Unit Relay Customer Supplied Power Power A1 A2 Power A1 A2 Neutral Supply from Breaker Panel 10 Amperes Maximum TS 1 TS 2 R1 R2 R3 Some wiring removed for clarity. See schematic for details.
AVI HOOD ELECTRICAL CONNECTIONS 57 MUA Damper Relays - Multiple Output - World Voltage & Frequency MUA Unit RelayCustomer Supplied MUA Unit Relay Customer Supplied Power Power Power A1 MUA Unit Relay Customer Supplied Power Power A2 A1 A2 TS 1 Power A1 A2 TS 2 LINE XFMR 24 VAC + LOAD S2 S3 S4 Some wiring removed for clarity. See schematic for details.
AVI HOOD ELECTRICAL CONNECTIONS 58 Fire Alarm Relay - Standard Voltage & Frequency NOTE Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet.
AVI HOOD ELECTRICAL CONNECTIONS 59 Fire Alarm Relay - World Voltage & Frequency NOTE Connect wires from the Junction Box to the Normally Open (NO) contacts in the Fire Suppression cabinet.
AVI HOOD INSTALLATION Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Control Box Closeout Bracket Conveyors have been removed for clarity Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Prepare Ovens - Front Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 61
AVI HOOD INSTALLATION Prepare Ovens - Bottom Rail Bracket Prepare Ovens - Control Box Side Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Prepare Ovens - Rear Shroud Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 63
AVI HOOD INSTALLATION Prepare Hood Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION 65 Lifting Gear Setup AVI hoods can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information.
AVI HOOD INSTALLATION 66 Lifting Jack Setup WARNING Check for smooth operation. The cable should not be pinched & should pass smoothly over the pulley on top of the pole assembly. Inspect cable prior to each use. If cable is frayed or shows signs of excessive wear & tear, DO NOT USE until cable is replaced. At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer’s specifications. Do not exceed the stated capacity of the jack.
AVI HOOD INSTALLATION 67 Stacking Hood on the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling hood. WARNING WARNING Both jacks should be raised in unison, otherwise they may bind and a dangerous situation will develop. Do not put any part of yourself under the hood at any time. The hood is top heavy. Be careful.
AVI HOOD INSTALLATION 68 Hang Hood From Ceiling Joists All thread provided by others 69 5/8 +/- 1/8 [1768 +/- 3] Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION 69 Install Grease Trays, Light Bulbs & Covers, and Grease Filters 1 2 3 4 5 6 Grease Tray Filler Panel to be Grease Filters Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Install Shroud Hanging Brackets Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Install Corner Posts Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 71
AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Install Bottom Rails Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 73
AVI HOOD INSTALLATION Install Control Box Upper Closeout Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION Install Shroud Panels - Front and Ends Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 75
AVI HOOD INSTALLATION Install Back Shroud Panel Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INSTALLATION 77 Install Hood Control Cord Assembly All hoods are outfitted with three (3) control cord outlets, regardless of how many XLT Ovens are installed. For a single oven use “Top” location. For a double stack use “Top” location for upper oven and “Bottom” location for lower oven, leaving “Middle” location open. Insert and lock each oven control cord into the designated location on the bottom of the hood control box.
AVI HOOD INSTALLATION Connect Hood Control Cord Assembly Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD INITIAL START-UP 79 Variable Frequency Drive Adjustments All AVI Hoods are functionally tested at the factory. Operation is verified, and adjustments are made to ensure proper operation. However, field conditions are sometimes different than factory conditions. These variables make it necessary to have an authorized service technician verify operation and make field adjustments if needed.
AVI HOOD OPERATOR CONTROLS 80 2. Press & hold the function key until displays. 3. Use the up / down arrows to reach . 4. Press the function key one (1) time. A frequency will display according to the switches that are ON per the chart below. 5. Turn all oven switches OFF. The display should read <0.0>. 6. Turn ON the oven switches to be set. For example, both Top and Bottom ovens, or Top oven only, or Bottom oven only, etc. 7.
AVI HOOD VALANCE KIT (OPTIONAL) 81 The valance kit size is determined by AVI Hood size & distance from the finished floor to the installed drop ceiling height. The valance kit screws directly to the AVI Hood & does not require any structural support. The plastic coating must be removed from all parts prior to installation. AVI Hood valance kits are available for different floor to ceiling heights. Contact XLT Ovens or your designated representative for more information.
AVI HOOD VALANCE KIT (OPTIONAL) Install Valance Brackets Install Front & Back Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD VALANCE KIT (OPTIONAL) Install Corner Panels Install End Panels Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 83
AVI DUCT WRAP KIT (OPTIONAL) Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD CLEANING 85 Your AVI hood is constructed of stainless and aluminized steel. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manufacturer. Do not use abrasive or caustic cleaners. Abrasive pads will scratch stainless steel surfaces. Areas with heavy buildup should be sprayed and allowed to soak for up to 5 minutes prior to wiping clean.
AVI HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make sure that the RUN lamp and POWER lamp are lit. 2. Check to see that the breaker in the service panel is not tripped. 3. Check to see that the breaker on the hood electrical box is not tripped. 4. Make sure the Switch Relocation Cords (SRC) are properly installed to the oven(s). 5. Check to see that the grease filters are clean & installed properly. 6. Check to see if the exhaust fan is rotating in the correct rotation.
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OVEN SCHEMATIC - STANDARD 1 BOX Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - WORLD 1 BOX Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 89
OVEN SCHEMATIC - STANDARD 2 BOX LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - STANDARD 2 BOX RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 91
OVEN SCHEMATIC - WORLD 2 BOX LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
OVEN SCHEMATIC - WORLD 2 BOX RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 93
AVI HOOD SCHEMATIC - STANDARD w/VFD Without Fire Suppression Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD SCHEMATIC - WORLD w/VFD Without Fire Suppression Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 95
AVI HOOD SCHEMATIC - STANDARD w/VFD With Fire Suppression Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD SCHEMATIC - WORLD w/VFD With Fire Suppression Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 97
AVI HOOD SCHEMATIC - STANDARD w/VFD 201135 - 201220 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
AVI HOOD SCHEMATIC - WORLD w/VFD 201135 - 201220 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 99
AVI HOOD SCHEMATIC w/o VFD Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751
APPENDIX A 101 Product Certifications and Applicable Codes Standard XLT Oven Certifications ¹: XLT Gas Ovens: 1. ANSI Z8311-2006/CSA 1.8-2006 Standard for Gas Food Service Equipment 2. ANSI /NSF 4-2006e Sanitation for Commercial Cooking Rethermalization & Powered Hot Food Holding & Transportation Equipment XLT Electric Ovens: 1. ANSI/UL197-CSA C22.2 Commercial Electric Appliances 2.
APPENDIX A 102 Product Certifications and Applicable Codes - Continued 6. EN 5504-1 EMC house hold appliance electric tools & similar appliances 7. EN 6100-3-3 +A1+A2 Voltage fluctuation Standard & World AVI Hood Certifications ¹: 1. UL 710 Standard for Safety Exhaust Hoods for Commercial Cooking 2. ANSI/NSF 2-2009 Sanitation Food Equipment 3.
Oven Initial Start-up Checklist - Remove & Return to XLT Ovens Date of installation: _____________________________ Installed by: Company: Oven Size: XLT installer: ____________Other: 1832 1855 2440 3240 3255 3270 3855 3870 Phone #: Heat Source: Facility Information Electrical Natural Gas LP Electric Store Name: Address: Electrical utilities accessible: Yes No Separate electrical circuit per oven: Yes No City: ____________________ State: _____ Zip:_______ Phone #: _____________
Front Belt Speed: _______min ______sec Front Belt Speed: _______min ______sec Yes No Yes No Yes No Yes No Yes No Yes No High Bias: ___________ Low Bias: ___________ Was Combination Valve adjusted: Low flame after temperature drop: Yes No Yes No N/A High Bias: ___________ Low Bias: ___________ Was Combination Valve adjusted: Low flame after temperature drop: Secondary Shutter Setting: Secondary Shutter Setting: Left Burner: Primary Shutter Setting: N/A High Bias: __________
Hood Initial Start-up Checklist - Remove & Return to XLT Ovens Model #: Serial #: VFD power supplied: Oven switch cords connected to VFD box: Volts Amps Hz Phase Light globes installed over bulbs: Height from bottom of hood to finished floor: Feet Exhaust fan purchased from XLT: Inches Length of duct run (from top of hood to fan): Feet Lights operate with switch: Exhaust fan operates with hood switches: Inches Correct fan rotation: Number of bends in duct run: ________45º ________ 90º Rating
US: 888-443-2751 XLT Ovens PO Box 9090 Wichita, Kansas 67277 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.
