Active Differential Manual

Put the diff (without oil) on the scale and
check the weight (approximately 19.10g)
Slowly pour oil into the diff and watch the weight.
Add 1.30g of oil into the diff. The approximate weight
of the diff including oil is 20.40g.
19.10g + 1.30g = 20.40g
#107865
HUDY Ultimate Digital Pocket Scale 300g±0.01g
Tighten the screws equally but do
NOT tighten them completely.
Finish tightening in this order.
Finish tightening in this order.
g
1 9.10
g
2040
902258
SH M2.5x8
SILICONE
OIL
Fill differential up to the top of
the diff cross-pins. DO NOT fill the
diff to the top of the housing.
TO ENSURE YOU HAVE THE SAME AMOUNT OF OIL FROM REBUILD TO REBUILD, DO THE FOLLOWING:
For INITIAL SETTING use
2.000cSt silicone oil.
#325100 ACTIVE DIFFERENTIAL - SET
Use tweezers to
insert pin
NOTE ORIENTATION
OIL
#106210 HUDY GRAPHITE GREASE
324911 COMPOSITE GEAR DIFFERENTIAL COVER - LCG
324954 COMPOSITE GEAR DIFFERENTIAL CASE WITH PULLEY 53T - LCG
324962 GEAR DIFF OUTDRIVE ADAPTER - LCG - HUDY SPRING STEEL™ (2)
324990 DIFF GASKET (4)
325127 ACTIVE DIFF SEGMENT 120° (2)
325130 ACTIVE DIFF STEEL BEVEL & SATELLITE GEARS (2+4)
355180 ACTIVE DIFF PIN (2)
902258 HEX SCREW SH M2.5x8 (10)
964050 WASHER S 5x15x0.3 (10)
971050 SILICONE O-RING 5x1.5 (10)
980209 PIN 2x8.8 (10)
324954
971050
325130
325130
325127
964050
980209
324962
902258
980209
324962
964050
325127
325130
355180
325130
971050
324990
324911
971050
O 5x1.5
964050
S 5x15x0.3
980209
P 2x8.8
STEP DETAIL
➍➎
DETAIL
NOTE
ORIENTATION
#106210
HUDY GRAPHITE GREASE
OIL
ACTIVE DIFF
SEGMENTS
LOCK
ON-POWER
TRACK
CONDITIONS
#325123 60º OPTION LOW
#325125 90º OPTION MEDIUM
#325127 120º INCLUDED HIGH
ACTIVE DIFF ON - AND OFF-POWER ACTION
ACTION EFFECT
OFF-POWER
Off-power the Active Diff works the same way as standard
differential, so adjustment is made by using different viscosities of
silicone oil. The softer the oil, the more off-power steering but the
car will be more aggresive.
ON-POWER
The main advantage of the Active Diff is readily apparent when
on-power. The diff becomes harder and more locked when throttle
is applied, giving a lot of forward traction and stability to the car.
ACTIVE DIFF SEGMENTS
#325123 60º OPTION
#325125 90º OPTION
#325127 120º INCLUDED
60º
90º
120º
#324911-G GEAR DIFF COVER - LCG - GRAPHITE
#324954-G GEAR DIFF CASE WITH PULLEY 53T - LCG - GRAPHITE

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