Save This Manual for Future Reference Original Instructions 65115 65115A 65115B 16" Scroll Saws Operator’s Manual MODEL NUMBER : 65115 65115A 65115B SERIAL NUMBER : Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
SAFETY INFORMATION GB TABLE OF CONTENTS Introduction 2 Specifications Specifications 2 Symbols 3 Safety 3 Contents Supplied 7 65115 65115A 65115B Double Adjustable Light None lamp hose lamp Rated Input Voltage 230-240V ~ 50Hz Assembly 7 Power Input 120W (S2 10 min*) Know your Machine 8 Safety Class I Features & Controls 8 Protection Category Operation 9 Weight Maintenance 12 Throat Capacity Transport 14 Max.
SAFETY INFORMATION SAFETY SYMBOLS GB General Safety Rules The rating plate on your machine may show symbols. These represent important information about the product or instructions on its use. Read these instructions for use carefully. Caution! Wear ear-muffs. The impact of noise can cause damage to hearing. Caution! Wear safety goggles. Sparks generated during working or splinters, chips and dust emitted by the device can cause loss of sight. Caution! Wear a breathing mask.
SAFETY INFORMATION GB Dress properly. Do not wear loose clothing, short pants, or jewelry of any kind. Secure long hair so it is above shoulder level. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. Transporting or performing maintenance or service on a machine with its switch on invites accidents. If the machine should start to vibrate abnormally, stop the motor and check immediately for the cause.
SAFETY INFORMATION Specific Safety Rules Intended Use The contents of the instructions must cover not only the intended use of the machinery but also take into account any reasonably foreseeable misuse thereof. Safety Precautions Connect the dust extraction device. If connections for dust extraction and a collecting device are present, make sure that they are connected and used properly. Operation in enclosed areas is only permitted with a suitable extraction system.
SAFETY INFORMATION GB Do not perform layout, assembly or set up work on the table while the cutting tool is in operation. Never turn your scroll saw on before clearing the table of all objects: (tools, scraps of wood, etc) except for the workpiece and related feed or support devices for the operation planned. Maintenance and Repair Pull out the mains plug for any adjustment or repair tasks.
UNPACKING THE SCROLL SAW CONTENTS SUPPLIED GB The scroll saw comes partially assembled and is shipped in carefully packed carton. After all the parts have been removed from the carton, you should have: 2 7 1 6 OPTIONAL FEATURE #1 OPTIONAL FEATURE #3 OPTIONAL FEATURE #2 5 4 3 1. Main Machine Blade Guard Assembly 2. Blade guard Install the blade guard to the holder. Secure the screw with a nut and two washers. 3. Foot Switch (Optional Feature #1) 4.
PRODUCT INFORMATION KNOW YOUR MACHINE GB Features and Controls Double Lamp (for 65115A use) Optional Feature #2 & #3 65115A 65115B Adjustable Hose Lamp (for 65115B use) Flat Saw-blade (Optional Feature #3) Saw-blade Adapter (Optional Feature #2) Air Nozzle Star Button Speed Switch ON/OFF switch Suction Adapter Angle scale Clamping Screw Blade Guard Power Cord & Plug Optional Feature #1 Optional Feature #4 Nodal Type Air Nozzle (Optional Feature #4) Foot Switch (Optional Feature #1) 8
OPERATION Operation Mounting the machine on a work bench A workbench made from solid wood is better than one made of plywood, as interfering vibrations and noise are more noticeable with plywood. The necessary tools and small parts for assembling the saw on a workbench are not supplied with the saw. However, use equipment of at least the following: Setting the Saw Bench GB 5HOHDVH WKH VWDU EXWWRQ DQG EULQJ WKH VDZ bench to a right angle in relation to the saw blade.
OPERATION clean cut. GB 7KH VDZ VSHHG PXVW EH UHGXFHG WR PLQLPXP when cutting precious and non-terrous metals. Inside Cuts Max: 45° Warning: Switch off the saw and remove the mains supply plug before doing inside cuts in order to avoid injuries caused by unintentional activation of the saw. This saw is suited also to inside cuts cut not starting at the edge of the work piece.
OPERATION Lighting System (For #65115A & #65115B, without the Optional Foot Switch) Press "I" to turn on the lamp. Press "O" to turn off the lamp This light switch can only work when the ON/ OFF switch for the product is turned on. Select Continuous Operating Mode GB 1. Press "I" on the ON/OFF Switch to turn on the product. After "I" is pressed the pilot lamp will up. 2. Press "I" on the mode switch to select the continuous operating mode. In this mode, the foot switch cannot be triggered.
MAINTENANCE MAINTENANCE GB Warning! In the interests of operational safety, always switch off the saw and remove the mains plug before carrying out maintenance work. Clamping Screw General Wipe chips and dust off the machine from time to time using a cloth. Re-application of the wax coating on the workbench makes feeding the workpiece to the blade easier. The mains cable should be replaced immediately if pulled out, cut or damaged in any other way.
MAINTENANCE Changing the flat saw-blade (Optional Feature#2 & #3) 1. Take out the adapter. Fix the saw-blade with allen screws using allen wrench. 7. Tighten the blade with the tightening screw by rotating it clockwise. Check the tightness of the blade. Keep on rotating clockwise in order to tighten the blade even more. 2. Extract the saw-blade by sliding the table's inlay up, then unscrew the clamping screw. GB Hook 3. Slightly press the upper arm down. 4.
MAINTENANCE / WIRING GB Carbon Brushes Inspection 4. Hold the upper end of the U-shaped arm with one hand while moving; If the saw-blade adapter & allen wrench (Optional Feature #2) is on the top of the U-shaped arm, you can move it with both hands. In case of excessive sparking, have the carbon brushes checked only by a qualified electrician. 5. If the machine is installed with foot switch (Optional Feature #1), it is recommended to store it before moving to avoid tripping.
WIRING GB MOTOR Power Supply Cord LIGHT SWITCH LIGHT Transformer PCB board PCB 65115A 230-240V~, 50Hz SPEED KNOB Power Supply Cord SWITCH MOTOR FOOT SWITCH LIGHT POWER LIGHT LIGHT Transformer PCB board TRANSFER SWITCH PCB 230-240V~, 50Hz SPEED KNOB 65115A with Optional Foot Switch MOTOR SWITCH Power Supply Cord LIGHT SWITCH Transformer PCB board PCB 65115B 230-240V~, 50Hz SPEED KNOB Power Supply Cord SWITCH MOTOR SWITCH FOOT SWITCH LIGHT Transformer PCB board POWER LIGHT TRANSFER
TROUBLESHOOTING TROUBLE SHOOTING GB In the interests of operational safety, always switch off the saw and remove the mains plug before carrying out maintenance work. Problem Cause Remedy Tension incorrectly set Set the correct tension Load to great Feed the workpiece more slowly Incorrect saw blade variety Use the correct saw blades Workpiece not fed straight Avoid exerting pressure from the side Mains Gable faulty Change faulty parts Motor faulty Call customer service.
PARTS DIAGRAM GB PARTS SCHEDULE 65115 65115 OPTIONAL FEATURE #2 OPTIONAL FEATURE #2 OPTIONAL FEATURE #4 17 16" SCROLL SAWS
PARTS LIST 65115 Parts List GB No. 18 Description Q'ty No.
PARTS LIST No. Description OPTIONAL FEATURE #1 Q'ty GB 71 Motor 1 93 Screw M6x20 1 72 Rubber Cap 1 94 Wire Pressing Plate - Upper 1 73 Middle Cover 1 95 Wire Pressing Plate - Lower 1 74 Front Cover 1 96 Screw ST4.2x13 2 75 Screw M4×12 6 97 Cable Protection Retainer 2 76 Switch 1 98 Foot Switch 1 77 Power Cord & Plug 1 78 Circuit Board 1 79 Switch Board 1 99 Adapter 2 80 Screw ST4.
PARTS DIAGRAM OPTIONAL FEATURE #4 65115A OPTIONAL FEATURE #2 OPTIONAL FEATURE #2 16" SCROLL SAWS 20 65115A GB
PARTS LIST 65115A Parts List No. Description Q'ty No.
PARTS LIST GB 22 No. Description Q'ty No. Description Q'ty 71 Motor 1 106 Cable Clamp U-3.
PARTS DIAGRAM GB 65115B OPTIONAL FEATURE #4 65115B OPTIONAL FEATURE #2 OPTIONAL FEATURE #2 23 16" SCROLL SAWS
PARTS LIST 65115B Parts List GB No. 24 Description Q'ty No.
PARTS LIST No. Description Q'ty No. Description Q'ty 71 Motor 1 106 Lock Washer 1 72 Rubber Cap 1 107 Light Tube 1 73 Middle Cover 1 108 Mode Switch 1 74 Front Cover 1 75 Screw M4×12 76 Cable Gland Strain Relief Connector 1 77 Power Cord & Plug 78 GB OPTIONAL FEATURE #1 12 114 Lamp Switch 1 115 Pilot Lamp 1 1 116 Screw M6x20 1 Circuit Board 1 117 Wire Pressing Plate - Upper 1 79 Switch Board 1 118 Wire Pressing Plate - Lower 1 80 Screw ST4.
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