Motor Application and Installation Data BMAID R4
CentriPro Residential Water Systems INDEX General information Storage, Frequency of Starts, Temperature Ratings, Flow Sleeve............................................................................... 3-4 Centripro 4" Submersible Motor Data Motor and Control Box Cross Reference Data..................................................................................................................5 Single-phase 2-wire Data......................................................................................
CentriPro Residential Water Systems Motor Storage Water lubricated 4" motors are filled with a non-toxic, Propylene Glycol and water solution to prevent damage from freezing temperatures. We recommend storing 4” motors where temperatures are above 0º F. If stored in colder temperatures (down to -40º F) the fill solution will become slushy, in this case the motor should be allowed to sit in the well for several minutes before operating.
CentriPro Residential Water Systems Motor Cooling, Temperature and Time Ratings All 4 inch CentriPro motors may be operated continuously in water up to 86º F. Optimum service life will be attained by maintaining a minimum flow rate past the motor of .25 feet per second. Use a Flow Sleeve if velocity is below the .25’/sec, if the well is top feeding or when the pump is used in a large body of water or large tank.
CentriPro Residential Water Systems CROSS REFERENCE Control Box Cross Reference New Control Box #'s = Old Model Numbers Control Replaces Replaces Red Jacket Replaces Box HP Volts CentriPro Brand F. E. Goulds CB RJ CB RJ - FE Type Control Box 0.5 115 CB05411 2801044915 00043 (G) - 50F301CB QD 0.5 230 CB05412 0.75 230 1 230 0.5 230 0.75 230 CSCR or Integral 1 230 1.
CentriPro Residential Water Systems 1ST Generation 2008 - 2011 2-WIRE CENTRIPRO MOTOR DATA See next page for 2nd generation data 2-Wire PSC, Single Phase 4" Motors - Electrical data, 60 Hertz, 3450 RPM Order No. RJ Ref. # HP KW Volts SF Amps Watts Amps Watts Locked Rotor Amps M05421 50C201 0.5 0.37 115 1.6 7.4 845 9.5 1088 36.4 1.3-1.8 M05422 50C211 0.5 0.37 230 1.6 3.7 834 4.7 1073 19.5 4.5-5.2 M07422 75C211 0.75 0.55 230 1.5 5.0 1130 6.4 1459 24.8 3.0-4.
CentriPro Residential Water Systems Generation II CentriPro Motors 2-WIRE MOTORS Identified by a - 01 Nameplate Order No. Suffix As part of Faradyne Motors' continual improvement process we are pleased to introduce the 2 Wire Generation II motors in April 2011. Our pump model numbers and motor order number will not change.
CentriPro Residential Water Systems 1ST Generation 2008 - 2012 3-WIRE CENTRIPRO MOTOR DATA 3-Wire, Single Phase 4" Motors - Electrical data, 60 Hertz, 3450 RPM Winding Service Factor Locked Resistance Rotor Main Start Watts Amps Watts Amps (B-Y) (R-Y) Full Load Type 3Wire with Q.D. Cap. Start Box 3Wire with CSCR (CR) or Magnetic Contactor (MC) Control Box Order No. RJ Ref. # HP KW Volts SF Amps M05411 50C301 0.5 0.37 1.6 Y – 11.0 B – 11.0 R–0 733 Y – 12.6 B – 12.6 R–0 1021 49.
CentriPro Residential Water Systems Generation II – Released for sale in February/March 2012 3-Wire, Single Phase 4" Motors - Electrical data, 60 Hertz, 3450 RPM Winding Service Factor Locked Resistance Rotor Main Start Watts Amps Watts Amps (B-Y) (R-Y) Full Load Type 3Wire with Q.D. Cap. Start Box 3Wire with CSCR (CR) or Magnetic Contactor (MC) Control Box Order No. RJ Ref. # HP KW Volts SF Amps M05411 50C301 0.5 0.37 1.6 Y – 8.8 B – 8.8 R–0 675 Y – 10.9 B – 10.
CentriPro Residential Water Systems Generation I, 3-Wire, Single Phase 4" Motors - Engineering Data Efficiency % Type 3-Wire Power Factor % KVA Code Thrust Rating Order No. HP Volts F.L. S.F. F.L. S.F. M05411 0.5 115 51 59 54 69 N M05412 0.5 50 58 58 71 M M07412 0.75 55 61 61 72 M10412 1.0 59 62 66 75 M15412 1.
CentriPro Residential Water Systems Using Two Different Cable Sizes Customers sometimes desire to use two or more wire sizes on a pump installation. This is acceptable as long as the maximum cable length ratings are not exceeded. The data below describes how to safely accomplish the task. The cable lengths in the wire sizing charts represent 100% of the allowable length for each wire size. Never use more than 100% of any length shown in the table.
CentriPro Residential Water Systems Three Phase, 4", Motor Data Electrical Data, 60 Hertz, 3450 RPM, 4" Motors Full Load CentriPro # RJ Ref.
CentriPro Residential Water Systems Centripro Three Phase, 4", Motor Data Efficiency, Thrust Rating, Fuse/Circuit Breaker, KVA Codes Efficiency % CentriPro # HP M05430 M07430 M10430 M15430 M20430 M30430 M50430 M75430 M05432 M07432 M10432 M15432 M20432 M30432 M50432 M75432 M05434 M07434 M10434 M15434 M20434 M30434 M50434 M75434 M100434 M15437 M20437 M30437 M50437 M75437 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 10 1.5 2 3 5 7.5 Volts 200 230 460 575 F.L. S.F.
CentriPro Residential Water Systems 3Ø 4" CENTRIPRO MOTOR WIRE CHART Motor Lead Lengths – 3-Phase Motors – Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size Volts HP kW FLA SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 .5 .75 1 1.5 200 2 3 5 7.5 .5 .75 1 1.5 230 2 3 5 7.5 .5 .75 1 1.5 460 2 3 5 7.5 10 1.5 2 575 3 5 7.5 PAGE 14 .37 .55 .75 1.1 1.5 2.2 3.7 5.5 .
CentriPro Residential Water Systems 6-10" Three Phase MOTORS Motor Order No. HP KW Volts 6M058 6M052 6M054 6M078 6M072 6M074 6M108 6M102 6M104 6M158 6M152 6M154 6M208 6M202 6M204 6M258 6M252 6M254 6M308 6M302 6M304 6M404 66M504 86M504 86M604 8M754 8M1004 8M1254 8M1504 10M2004 5 5 5 7.5 7.5 7.5 10 10 10 15 15 15 20 20 20 25 25 25 30 30 30 40 50 50 60 75 100 125 150 200 3.7 3.7 3.7 5.5 5.5 5.5 7.5 7.5 7.5 11 11 11 15 15 15 18.5 18.5 18.
CentriPro Residential Water Systems 6-10" Three Phase MOTORS Motor F.L. KVA Line - Line Time Delay Fuse HP kW Volts Phase Order No. Efficiency % Code Resistance Standard Dual Element 6M058 5 3.7 200 75.9 K 0.618 50 25 6M052 5 3.7 230 76.8 K 0.806 45 20 6M054 5 3.7 460 76.8 K 3.050 25 10 6M078 7.5 5.5 200 77.9 J 0.504 80 40 6M072 7.5 5.5 230 78.5 J 0.651 70 30 6M074 7.5 5.5 460 78.5 J 2.430 35 15 6M108 10 7.5 200 79.7 K 0.
CentriPro Residential Water Systems control boxes for 6" centripro (hitachi) single phase motors* Control Box Use On Order Number Motor No. HP Volts Capacitor Ratings (MFD) Contactor Overload Start Caps Run Caps Rating Circuit Breaker CB05MC3R 6M051 5 230 189-227uf / 330V 30 / 440V 30A 30A CB07MC3R 6M071 7.5 230 243 - 292 / 330V 40 / 440V 50A 50A Enclosure Shipping Dimensions Wt. (lbs.). 12.5" H x 11" W x 6.7" D 15 (Qty 2) (2) 25 / 440V 70A 70A 161 - 193 / 330V 17.
CentriPro Residential Water Systems Use for CentriPro 6-10" Motors 75º C CABLE, 60 HZ (SERVICE ENTRANCE TO MOTOR) MAXIMUM LENGTH IN FEET Motor Rating Volts HP 14 12 10 8 75º C Insulation - AWG Copper Wire Size 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 5 0 100 170 260 430 680 1060 1330 1660 2070 2560 3190 7.
CentriPro Residential Water Systems 1Ø THREE-WIRE Control box WIRING CHARTS Quick Disconnect ½ – 1 HP wiring diagram “K” repair parts for quick disconnect style control boxes Capacitor Start Capacitor Order Capacitor HP Volts Order Voltage / Number Number Mfd Quantity CB05411 .5 115 9K450 250 - 300 125 / 1 CB05412 .5 230 9K448 59 - 71 250 / 1 CB07412 .75 230 9K449 86 - 103 250 / 1 CB10412 1 230 9K447 105 - 126 Start Relay Order No.
CentriPro Residential Water Systems CENTRIPRO QUICK DISCONNECT with PUMPSAVER INSIDER Connections: 1. Remove the cover from the front of the 3-wire CentriPro control box. 2. Remove the yellow wire from the terminal strip at L2. 3. Remove the black wire connecting L1 and the capacitor completely from the box. 4. Press the PumpSaver® onto the L1 and L2 terminals. 5. Reconnect the yellow wire to L2 on the PumpSaver. 6.
CentriPro Residential Water Systems CENTRIPRO QUICK DISCONNECT with QD PUMPTEC Connections: 1. Remove the cover from the front of the 3-wire CentriPro control box. 2. Remove the yellow wire from the terminal strip at L2. 3. Remove the black wire connecting L1 and the capacitor from L1. 4. Press the QD Pumptec onto the L1 and L2 terminals. 5. Reconnect the yellow wire to L2 on the QD Pumptec. 6. Connect the black wire from the capacitor to L1 on the QD Pumptec.
CentriPro Residential Water Systems CSCR 1Ø Control boxes Capacitor Start - Capacitor Run For use with 3 Wire, 1Ø, 4" CentriPro Motors and 4" (6", 5 HP) Franklin Electric Motors Control Box May Standard Dual Element Enclosure May Replace May Replace Standard Shipping Order HP KW Volts Replace Circuit Time Delay Dimensions RJ # FE # Fuse Wt. (lbs) Number GP # Breaker Fuse W x D x H (in) CB05412CR 0.5 .37 230 ① 50F311CB 2824055015① S50N1CB, A50N1CB 10 15 10 8.1 x 5.9 x 9.
CentriPro Residential Water Systems Magnetic Contactor (MC) Control Boxes For use with 3 Wire, 1Ø, 4" CentriPro Motors and 4" (6", 5 HP) Franklin Electric Motors Standard Dual Element Enclosure Control Box Replaces Replaces MayReplace Standard Shipping HP KW Volts Circuit Time Delay Dimensions Order Number GP # RJ # FE # Fuse Wt. (lbs) Breaker Fuse W x D x H (in) CB15412MC 1.5 1.1 230 No Equal No Equal No Equal 30 35 20 CB20412MC 2 1.
CentriPro Residential Water Systems CSCR AND MC control box check out CHECKING PROCEDURE: BE SURE POWER IS TURNED OFF. A. OVERLOAD (PUSH RESET BUTTONS TO MAKE SURE CONTACTS ARE CLOSED.) 1. OHMMETER SETTING: (R X 1) 2. TERMINAL CONNECTIONS: OHMMETER LEADS TO OVERLOAD TERMINALS. 3. OHMMETER READING: SHOULD NOT BE OVER 0.5 OHMS. B. CAPACITOR (DISCONNECT ONE LEAD FROM EACH CAPACITOR PRIOR TO CHECKING.) 1. OHMMETER SETTING: (R X 1000). 2. TERMINAL CONNECTIONS: INDIVIDUAL CAPACITOR TERMINALS. 3.
CentriPro Residential Water Systems 1Ø control box wiring diagrams 1½ HP STANDARD 1½ HP WITH MAGNETIC CONTACTOR 2 HP STANDARD 2 HP WITH MAGNETIC CONTACTOR PAGE 25
CentriPro Residential Water Systems 1Ø control box wiring diagrams PAGE 26 3 HP STANDARD 3 HP WITH MAGNETIC CONTACTOR 5 HP STANDARD 5 HP WITH MAGNETIC CONTACTOR
CentriPro Residential Water Systems Pump Troubleshooting WARNING DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING ANY SERVICE. FAILURE TO DO SO CAN CAUSE SHOCK, BURNS OR DEATH. Hazardous voltage can shock, burn or cause death. Symptom Probable Cause Recommended Action PUMP MOTOR NOT RUNNING Little or No Liquid Delivered by Pump 1. Motor thermal protector tripped a. Incorrect control box b. Incorrect or faulty electrical connections c. Faulty thermal protector d. Low voltage e.
CentriPro Residential Water Systems AQUAVAR SOLO data Controller, Breaker, Generator Sizing Motor Controller Model ➁ Circuit Generator ➃ Breaker ➂ (VA) HP Voltage ➀ 1AS15 3AS20 3AS30 3AS50 230 ½ 2200 200 230 ¾ 15 2900 200 230 1 3500 200 230 1½ 20 4400 200 230 2 6100 200 30 230 3 8100 200 40 230 5 50 13300 200 ➀ Supply voltage must be 196 VAC – 265 VAC.
CentriPro Residential Water Systems Aquavar Solo and Balanced Flow Repair Parts (See Ecom website or PRP, Repair Part Price Book, for Current Prices) Order Number Description 6K210 Gauge Guard - Transducer Protector 9K518 100 PSI Transducer 0.5 – 4.5V 9K519 200 PSI Transducer 0.5 – 4.5V 9K520 300 PSI Transducer 0.5 – 4.5V 9K523 10 Bar Transducer 0.5 – 4.
CentriPro Residential Water Systems Three Phase Motor Operation on VFD's Variable Frequency Drive’s (VFD) can be used with the 3 phase CentriPro motor provided the operator meets the following criteria: 1) Maintain frequencies from 30HZ – 60HZ. Do not operate below 30HZ for more than 1 second. 80 HZ operation can be used. 2) Ensure VFD is a PWM, IGBT, Volts per Hz scalar type and does not produce more than 500 volts dV/dT.
CentriPro Residential Water Systems AQUAVAR SOLO (formerly known as Balanced Flow) Troubleshooting Section 3 Installer Pre-Start Selections is used to indicate system status i.e. running, stopped, or faulted. When faulted, the status light will be red. The error code is the number of quick flashes followed by a 1 second pause. The number of flashes can be any number from 2 to 9. The error code will be repeated until cleared. Some errors will clear themselves with time.
CentriPro Residential Water Systems AQUAVAR SOLO (formerly known as Balanced Flow) Troubleshooting Fault Blink Codes (continued) RED LIGHT CODES Flashes Controller Status Description 2 Blinks Dry Well This fault can be caused by: • Water supply level in well falls below suction inlet of pump. The controller will • Plugged suction screen. automatically restart • Restriction in pipe between pump and pressure sensor.
CentriPro Residential Water Systems AQUAVAR SOLO (formerly known as Balanced Flow) Troubleshooting Fault Blink Codes (continued) RED LIGHT CODES Flashes 3 Blinks Controller Status Sensor Fault (continued) Description Sensor Output vs. Applied Pressure 5 4.5 Transducer Output (Volts DC) 4 3.5 3 2.5 100 PSI Sensor 200 PSI Sensor 2 1.5 1 0.
CentriPro Residential Water Systems AQUAVAR SOLO (formerly known as Balanced Flow) Troubleshooting Fault Blink Codes (continued) RED LIGHT CODES Flashes Controller Status Description 6 Blinks Ground Fault This device does not provide personnel protection against shock. WARNING This function is intended for equipment protection only. The controller will not This fault can be caused by: restart if displaying • Electrical failure of the motor this fault.
CentriPro Residential Water Systems Measuring insulation resistance 1. Set the scale lever to R x 100K (R x 100,000) and set the ohmmeter on zero. Megger… Open (turn off) master breaker or disconnect all leads from starter or control box to avoid damage to meter or electric shock hazard. WARNING 2. Connect an ohmmeter lead to any one of the motor leads and the other to the metal drop pipe. If the drop pipe is plastic, connect the ohmmeter lead to the metal well casing or ground wire. What It Means – 1.
CentriPro Residential Water Systems Motor winding resistance checkout Cable checkout Measuring Winding Resistance Checking Cable and Splice 1. Set the scale lever to R x 1 for values under 10 ohms. For values over 10 ohms, set the scale lever to R x 10. Zero balance the ohmmeter as described earlier on page 11. Open master breaker and disconnect all leads from control box to pressure switch (Q-D type control, remove lid) to avoid damage to meter or electric shock hazard. 2.
CentriPro Residential Water Systems AMPROBE INSTRUCTIONS OHMMETER INSTRUCTIONS The Amprobe is a multi-range, combination ammeter and voltmeter. The Ohmmeter is used for measuring the electrical resistance of a wire circuit. The unit of measurement is called an Ohm. Voltmeter Scales: 150 VOLTS 600 VOLTS Ammeter Scales: 5 AMPS 15 AMPS 40 AMPS 100 AMPS 1. When used as an ammeter, the tongs are placed around the wire being measured with the rotary scale on the 100 amp range.
CentriPro Residential Water Systems Fuse Checkout 3 Phase starter Coil checkout Open master breaker and disconnect all leads from starter to avoid damage to meter or electric shock hazard. Connect the ohmmeter leads as shown above. WARNING 1. Set R x 1. 2. Connect leads as shown. 3. Reading: Should register zero. What It Means – Zero reading indicates fuse OK. Infinity (∞) reading indicates bad fuse. Coil with Ohmmeter 1. Set R x 1,000. 2. Connect leads as shown. 3.
CentriPro Residential Water Systems 3 Phase starter Voltage checkout Checking Voltage at Fused Disconnect and Magnetic Starter WARNING Power is ON during voltage checking. 1. To check voltage: Use voltmeter on L1, L2 and L3 in sequence. Check should be made at four locations. Step 1 Checking incoming power supply. Step 2 Checking fuses. Step 3 Checking contact points Step 4 Checking heaters. VOLT 600 500 400 300 200 100 0- 2.
CentriPro Residential Water Systems Transformer Sizes A full three phase supply is recommended for all three phase motors, consisting of three individual transformers or one three phase transformer. “Open” delta or wye connections using only two transformers can be used, but are more likely to cause problems from current unbalance. Transformer ratings should be no smaller than listed in the table for supply power to the motor alone.
CentriPro Residential Water Systems Three Phase Power Unbalance A full three phase supply is recommended for all three phase motors, consisting of three individual transformers or one three phase transformer. Socalled “open” delta or wye connections using only two transformers can be used, but are more likely to cause problems, such as poor performance overload tripping or early motor failure due to current unbalance.
CentriPro Residential Water Systems Generator sizing Note: Always consult the generator manufacturer whenever questions arise. These sizing charts are recommendations based on motor service factor loading for typical continuous duty generators. If you need to call the generator manufacturer, be prepared to tell them the motor KVA code, the service factor amperage, locked rotor amperage, phase, hertz, motor type, etc. This information can all be found in this manual.
CentriPro Residential Water Systems Head and Pressure Equivalents 1. Feet Head of Water and Equivalent Pressures To change head in feet to pressure in pounds, multiply by .434 Feet Feet Feet Feet PSI PSI PSI Head Head Head Head 1 2 3 4 5 6 7 8 9 10 20 .43 .87 1.30 1.73 2.17 2.60 3.03 3.46 3.90 4.33 8.66 30 40 50 60 70 80 90 100 110 120 130 12.99 17.32 21.65 25.99 30.32 34.65 38.98 43.31 47.64 51.97 56.30 140 150 160 170 180 190 200 225 250 275 – 60.63 64.96 69.29 73.63 77.96 82.29 86.62 97.
CentriPro Residential Water Systems centripro or Square "D" Switches Furnas Pro Control Adjust in proper sequence: MAIN SPRING ADJUSTMENT Turn clockwise to increase both cut-out and cut-in pressure. (2 PSI/turn) 1. CUT-IN: Turn nut down for higher cut-in pressure, or up for lower cut-in. 2. CUT-OUT: Turn nut down for higher cut-out pressure, or up for lower cut-out.
CentriPro Residential Water Systems Terms and Usable Formulas basic formulaS and symbols Temperature conversion DEG. C= (DEG. F – 32) x .555 DEG. F = (DEG. C x 1.8) + 32 Area of a Circle A = area;C = circumference. A = π r2; π = 3.14 C = 2πr r d CIRCLE Water Horsepower 33000 3960 Laboratory BHP = Head x GPM x Sp. Gr. 3960 x Eff. Field BHP = Laboratory BHP + Shaft Loss Total BHP = Field BHP + Thrust Bearing Loss Input Horsepower = Where: GPM 8.33 33000 Head = GPM x 8.
CentriPro Residential Water Systems HydroPro and CentriPro Tank Selection table 1 – tank Models – See your Full Line Catalog Tank Bulletins for a listing of all available models. Model No. Total Volume (Gals.) ① Drawdown in Gals. at System Operating Pressure Range of 18/40 PSIG 28/50 PSIG 38/60 PSIG Maximum Drawdown Volume (Gallons) Tank Drawdown Pressure Factors Using an “Extra” 2 PSI of Drawdown Pressure Differential Factor with extra 2 psi* 18 – 40 .402 V6P 1.9 0.7 0.6 0.5 1.3 28 – 50 .
CentriPro Residential Water Systems Jet Pump Motor Data and Electrical Components A.O. SMITH MOTOR DATA GP Service Max. Load Circuit Where Used A.O.
CentriPro Residential Water Systems Jet Pump Motor Wiring A.O. Smith Motors terminal board and voltage change plug • Screws with ¼" drive: The terminal screw accepts either a ¼" nut driver or a slotted screw driver. • Line Wire Connection: The space under the screw will accept #16, #14, #12, #10, or #8 wire. The rib at the bottom edge of the screw allows the wire to be placed straight into the space under the screw.
CentriPro Residential Water Systems Friction Loss Sch 40 – plastic PIPE: FRICTION LOSS (in feet of head) PER 100 FT. 3 ⁄8" ½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 6" 8" 10" GPM GPH ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. 1 60 4.25 1.38 .356 .11 2 120 15.13 4.83 1.21 .38 .10 3 180 31.97 9.96 2.51 .77 .21 .10 4 240 54.97 17.07 4.21 1.30 .35 .16 5 300 84.41 25.76 6.33 1.92 .51 .24 6 360 36.34 8.83 2.69 .71 .33 .10 8 480 63.71 15.18 4.58 1.19 .55 .17 10 600 97.52 25.98 6.88 1.78 .83 .25 .
CentriPro Residential Water Systems UL and CSA Agency Listing(s) Our control boxes, motors, complete pump assemblies and electrical accessories are tested by independent product safety and testing organizations to ensure compliance with the US National Electric Code (NEC) and/ or Canadian Standards Association (CSA) standards. Underwriters Laboratories Inc. and CSA are the agencies with whom we contract.
CentriPro Residential Water Systems Logos and their meanings follow: UL - UL Listed for USA - UL Listed for Canada (tested by UL to CSA Standards) - UL Listed for USA and Canada (tested by UL to UL & CSA Standards) ® UL ® C UL ® C US ® - UL Recognized Component for USA ¤ - UL Recognized Component for Canada (tested by UL to CSA Standards) - UL Recognized Component for USA and Canada (tested by UL to UL & CSA Standards) C ® C US - CSA approved for Canada ® - CSA approved for USA (tested by
Technical Assistance AND Troubleshooting Customer Service Contact Numbers Four (4") Inch Motors and Controls Six (6") Inch and Larger Motors Seneca Falls, NY • Phone: 866-325-4210 — General • Phone: 866-673-0427 — Technical • Phone: 866-673-0445 — Controls • Toll Free Fax: 888-322-5877 Lubbock, Texas Turbine Operation • Phone: 806-763-7867 • Fax: 800-453-4749 Orlando Distribution Center • Phone: 407-829-7808 • Fax: 407-829-7809 Fresno Distribution Center • Phone: 559-265-4730 • Fax: 559-265-4740 Southav
