OWNER’S MANUAL FJR1300N YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 · 3 - 0.
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E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM EAU00000 INTRODUCTION 1- Congratulations on your purchase of the Yamaha FJR1300. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM IMPORTANT MANUAL INFORMATION EAU03337 FJR1300N OWNER’S MANUAL © 2001 by Yamaha Motor Co., Ltd. 1st Edition, March 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
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E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION Safe riding .......................................................................................... 1-1 Protective apparel .............................................................................. 1-3 Modifications ...................................................................................... 1-3 Loading and accessories ................................................................... 1-3 Gasoline and exhaust gas.........
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION EAU00014* 1- 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. 3.
E_5jw.book Page 4 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 208 kg. When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability. 2.
E_5jw.book Page 5 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION 1 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects.
E_5jw.book Page 6 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION 3. Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following: a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.
E_5jw.book Page 7 Friday, March 30, 2001 2:14 PM SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle. 1 1 WARNING Before you operate this vehicle, read the owner’s manual.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM DESCRIPTION Left view ............................................................................................. 2-1 Right view........................................................................................... 2-2 Controls and instruments ...................................................................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM DESCRIPTION EAU00026 2- Left view 2 1. Fuse box 2. Front fork spring preload adjusting bolt 3. Front fork rebound damping force adjusting knob 4. Engine oil filler cap 5. Owner’s tool kit 6. Rider seat 7. Passenger seat 8. Rear carrier 9. Final gear oil filler bolt 10. Final gear oil drain bolt 11. Shock absorber assembly rebound damping force adjusting knob 12. Shock absorber assembly spring preload adjusting lever 13. Air filter element 14.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM DESCRIPTION Right view 2 17. Passenger footrest 18. Coolant reservoir 19. Battery 20. Windshield 21. Main fuse and fuel injection system fuse 22. Front fork compression damping force adjusting screw 23. Brake pedal 24.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM DESCRIPTION Controls and instruments 2 1. Clutch lever 2. Left handlebar switches 3. Tachometer 4. Speedometer 5. Multi-function display 6. Right handlebar switches 7. Brake lever 8. Throttle grip 9.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock .................................................................. 3-1 Indicator and warning lights ............................................................. 3-2 Speedometer ..................................................................................... 3-3 Tachometer ....................................................................................... 3-3 Multi-function display .........
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3- 3 EAU00029 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU00030 ON All electrical systems are supplied with power, and the headlight, meter lighting and taillight come on, and the engine can be started. The key cannot be removed. EAU00038 OFF All electrical systems are off.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00063 EAU03192 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have the Yamaha dealer check the self-diagnosis system.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Tachometer 2. Speedometer 3. Multi-function display 1. Tachometer 2. Tachometer red zone EAU00101 EAU04031 Speedometer The speedometer shows the riding speed. Tachometer 1. Multi-function display 2. “SELECT” button 3. “RESET” button EAU04095 The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
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E_5jw.book Page 5 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04077 Windshield position adjusting switch “ ” To move the windshield up, push this switch in direction a. To move the windshield down, push the switch in direction b. 3 NOTE: When the engine is turned off, the windshield will automatically return to the lowest position. _ 1. 2. 3. 4. 5.
E_5jw.book Page 6 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00153 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. 3 1. 2. 3. a.
E_5jw.book Page 7 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00161 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. 3 1. 2. 3. a. Brake lever position adjusting dial Arrow mark Brake lever Distance between brake lever and handlebar grip The brake lever is equipped with a position adjusting dial.
E_5jw.book Page 8 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. _ _ EWA00025 WARNING Make sure that the fuel tank cap is properly closed before riding. _ 1. Fuel tank cap lock cover 2. Unlock.
E_5jw.book Page 9 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU01084 EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. _ _ EAU00192* 3 1. Fuel tank filler tube 2. Fuel level EAU03753 Fuel Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
E_5jw.book Page 10 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS 3 1. Rider seat lock 2. Unlock. EAU03945 Seats Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it as shown. 2. Pull the rider seat off. 1. Projection 2. Seat holder 1. Receptacle 2. Seat holder To install the rider seat 1. Insert the projection on the front of the rider seat into the seat holder as shown, and then push the rear of the seat down to lock it in place. 2.
E_5jw.book Page 11 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU03949* Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damping force adjusting knobs and compression damping force adjusting screws. EW000035 3 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result.
E_5jw.book Page 12 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob on each fork leg in direction a. To decrease the rebound damping force and thereby soften the rebound damping, turn the adjusting knob on each fork leg in direction b. 1. Current setting 2.
E_5jw.book Page 13 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ _ NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above specifications due to small differences in production, the actual number of clicks always represents the entire adjusting range.
E_5jw.book Page 14 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00315 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder.
E_5jw.book Page 15 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU04075 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions.
E_5jw.book Page 16 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU00330 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut-off system.) _ 1.
E_5jw.book Page 17 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS EAU03741 EW000046 Ignition circuit cut-off system 3 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
E_5jw.book Page 18 Friday, March 30, 2001 2:14 PM INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. ”. NO The neutral switch may be defective.
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E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM PRE-OPERATION CHECKS Pre-operation check list .....................................................................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM PRE-OPERATION CHECKS EAU01114 4- The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 6-20, 6-25 Throttle grip • • • • Make sure that operation is smooth. Lubricate throttle grip, housing and cables if necessary. Check free play.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ _ EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ............................................. 5-1 Shifting .............................................................................................. 5-2 Tips for reducing fuel consumption ................................................... 5-3 Engine break-in ................................................................................. 5-3 Parking ...........................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM OPERATION AND IMPORTANT RIDING POINTS EAU00372 5- EAU00373 _ 5 WARNING ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. ● Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM OPERATION AND IMPORTANT RIDING POINTS EC000048 NOTE: If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. _ _ _ ECA00045 CAUTION: For maximum engine life, never accelerate hard when the engine is cold! 1. Shift pedal N.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM OPERATION AND IMPORTANT RIDING POINTS EAU03952 Tips for reducing fuel consumption 5 Fuel consumption depends largely on your riding style. Consider the following tips to reduce fuel consumption: ● Thoroughly warm up the engine. ● Shift up swiftly, and avoid high engine speeds during acceleration. ● Do not rev the engine while shifting down, and avoid high engine speeds with no load on the engine.
E_5jw.book Page 4 Friday, March 30, 2001 2:14 PM OPERATION AND IMPORTANT RIDING POINTS EAU00461 Parking When parking, stop the engine, and then remove the key from the main switch. EW000058 _ WARNING Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. ● Do not park on a slope or on soft ground, otherwise the motorcycle may overturn.
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E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ....................................................6-1 Periodic maintenance and lubrication chart .........6-2 Removing and installing the cowling and panels ................................................................6-5 Checking the spark plugs ....................................6-8 Engine oil and oil filter cartridge ..........................6-9 Final gear oil ..................................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00462 6- EAU00464 6 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03685 Periodic maintenance and lubrication chart NOTE: ● The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. ● From 50,000 km, repeat the maintenance intervals starting from 10,000 km. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. _ _ CP-03E NO.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR NO. 6 ITEM CHECK OR MAINTENANCE JOB ODOMETER READING (× 1,000 km) 1 10 √ • Check for cracks or damage. 20 30 40 ANNUAL CHECK √ √ √ √ 8 * Brake hoses 9 * Wheels • Check runout and for damage. √ √ √ √ 10 * Tires • Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary. √ √ √ √ 11 * Wheel bearings • Check bearing for looseness or damage.
E_5jw.book Page 4 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR NO. 22 ITEM * Cooling system 24 Final gear oil 26 27 28 * 1 Lights, signals and 20 30 √ • Change. √ 40 ANNUAL CHECK √ √ √ √ Every 3 years • Check oil level and vehicle for oil leakage. • Change. √ √ • Check operation. • Check operation. • Adjust headlight beam. √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Moving parts and cables • Lubricate.
E_5jw.book Page 5 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A EAU03516 Removing and installing the cowling and panels 6 1. 2. 3. 4. Panel A Panel B Panel C Panel D 1. Panel E The cowling and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be removed and installed.
E_5jw.book Page 6 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel F 1. Screw (× 9) 2. Quick fastener screw 1. Screw (× 3) 2. Quick fastener screw (× 2) EAU03536 EAU04061 Cowling A To remove the cowling Remove the screw, loosen the quick fastener screws 1/4 turn counterclockwise, and then take the cowling off. Panel A To remove the panel Remove the screws and the quick fastener screws, and then take the panel off.
E_5jw.book Page 7 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 2. Quick fastener screw EAU04062 6 Panels B and C To remove one of the panels 1. Remove panel A (if removing panel B) or panel D (if removing panel C). 2. Loosen the quick fastener screw and remove the screws, and then take the panel off. 1. Screw (× 2) 2. Quick fastener screw 1. Screw (× 3) To install the panel 1.
E_5jw.book Page 8 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01880 Checking the spark plugs 1. Screw (× 2) 2. Quick fastener screw (× 2) 3. Quick fastener (× 2) EAU04063 Panels E and F To remove one of the panels 1. Remove the seats. (See page 3-10 for seat removal and installation procedures.) 2. Remove the screws, the quick fastener screws and the quick fasteners, and then take the panel off. To install the panel 1.
E_5jw.book Page 9 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. _ _ EAU03997 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
E_5jw.book Page 10 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the oil filter cartridge with an oil filter wrench. NOTE: An oil filter wrench is available at a Yamaha dealer. _ _ 1. Engine oil level check window 2. Maximum level mark 3. Minimum level mark 3. Wait a few minutes until the oil settles, and then check the oil level through the check window located at the bottom-left side of the crankcase.
E_5jw.book Page 11 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf) _ 8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. 6 Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.8 L With oil filter cartridge replacement: 4L Total amount (dry engine): 4.
E_5jw.book Page 12 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04067 NOTE: The oil level should be at the brim of the filler hole. Final gear oil _ The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the motorcycle. In addition, the final gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
E_5jw.book Page 13 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04044 Recommended final gear oil: Shaft drive gear oil (Part No.: 9079E-SH001-00) Oil quantity: 0.2 L 5. Install and tighten the filler bolt. 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Checking the coolant level The coolant level should be checked as follows before each ride.
E_5jw.book Page 14 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000080 NOTE: ● The radiator fan is automatically switched on or off according to the coolant temperature in the radiator. ● If the engine overheats, see page 6-35 for further instructions. _ _ 1. Screw 2. Reservoir cap cover 3. Reservoir cap 3. If the coolant is at or below the minimum level mark, remove cowling A (See page 6-6 for cowling removal and installation procedures.
E_5jw.book Page 15 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air shroud 2. Quick fastener (× 4) 1. Air filter case cover 2. Screw (× 4) EAU03998* Cleaning the air filter element 6 The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove panel E. (See page 6-8 for panel removal and installation procedures.
E_5jw.book Page 16 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* _ 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 6. Insert the air filter element into the air filter case. CAUTION: ● Make sure that the air filter element is properly seated in the air filter case.
E_5jw.book Page 17 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00637 Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. a.
E_5jw.book Page 18 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR CE-01E EW000083 Tire air pressure (measured on cold tires) Load* Front _ Rear Up to 90 kg 250 kPa 250 kPa (2.50 kgf/cm2, (2.50 kgf/cm2, 2.50 bar) 2.50 bar) 90 kg–maximum 250 kPa 290 kPa (2.50 kgf/cm2, (2.90 kgf/cm2, 2.50 bar) 2.90 bar) High-speed riding 250 kPa 290 kPa (2.50 kgf/cm2, (2.90 kgf/cm2, 2.50 bar) 2.
E_5jw.book Page 19 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Always make sure that the valve caps are securely installed to prevent air pressure leakage. ● Use only the tire valves and valve cores listed below to avoid tire deflation during a high-speed ride. EW000079 _ 6 WARNING ● Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operating the motorcycle with excessively worn tires decreases riding stability and can lead to loss of control.
E_5jw.book Page 20 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00684 WARNING This motorcycle is fitted with superhigh-speed tires. Note the following points in order to make the most efficient use of these tires. ● Use only the specified replacement tires. Other tires may run the danger of bursting at super high speeds. ● Brand-new tires can have a relatively poor grip on certain road surfaces until they have been “broken in”.
E_5jw.book Page 21 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. _ a. Brake lever free play a.
E_5jw.book Page 22 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU00721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1.
E_5jw.book Page 23 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Front brake 1. Brake pad wear indicator Rear brake 1. Minimum level mark EAU00728 6 Rear brake pads Each rear brake pad is provided with a wear indicator, which allows you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the position of the wear indicator while applying the brake.
E_5jw.book Page 24 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Clutch 1. Minimum level mark Be careful that water does not enter the brake or clutch fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. ● As the brake pads wear, it is normal for the brake fluid level to gradually go down.
E_5jw.book Page 25 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.
E_5jw.book Page 26 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Recommended lubricant: Lithium-soap-based grease (all-purpose grease) EAU03371 EAU03166 Checking and lubricating the centerstand and sidestand Lubricating the rear suspension The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-tometal contact surfaces should be lubricated if necessary.
E_5jw.book Page 27 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU02939 EAU00794 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
E_5jw.book Page 28 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 2. Hold the lower ends of the front fork legs and try to move them forward and backward.
E_5jw.book Page 29 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EW000116 _ 1. Battery EAU04035 Battery 6 The battery is located under panel D. (See page 6-7 for panel removal and installation procedures.) This motorcycle is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water.
E_5jw.book Page 30 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000102 _ _ CAUTION: keep the battery ● Always charged. Storing a discharged battery can cause permanent battery damage. ● To charge a sealed-type (MF) battery, a special (constantvoltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. 1.
E_5jw.book Page 31 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ _ 1. Main fuse 6 Specified fuses: Main fuse: 50 A Headlight fuse: 25 A Signaling system fuse: 15 A Ignition fuse: 10 A Windshield motor fuse: 2A Radiator fan fuse: 15 A Backup fuse (odometer and clock): 10 A Fuel injection system fuse: 15 A 3.
E_5jw.book Page 32 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EC000104 CAUTION: Take care not to damage the following parts: ● Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner.
E_5jw.book Page 33 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU03087 Troubleshooting 1. Screw EAU03497 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screw.
E_5jw.book Page 34 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU02990 Troubleshooting charts Starting problems or poor engine performance EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. _ _ 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle.
E_5jw.book Page 35 Friday, March 30, 2001 2:14 PM PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EW000070 _ WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE Care .................................................................................................. 7-1 Storage ..............................................................................................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE EAU04069 7- Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE 7 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces.
E_5jw.book Page 4 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA00014 _ CAUTION: ● Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
E_5jw.book Page 5 Friday, March 30, 2001 2:14 PM MOTORCYCLE CARE AND STORAGE 7 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 6. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 7.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM SPECIFICATIONS Specifications .................................................................................... 8-1 Conversion table ...............................................................................
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E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM SPECIFICATIONS Final gear oil Type Quantity Gear ratio Shaft drive gear oil (Part No.: 9079E-SH001-00) 0.2 L Cooling system capacity (total amount) 3.3 L Air filter Dry type element Unleaded fuel only Fuel tank capacity 25 L Fuel reserve amount 5L Gap Clutch type 1.773 3rd 1.348 4th 1.077 5th 0.929 Frame type Diamond Caster angle 26° Trail 109 mm Tires Spark plug Manufacturer/model 2.
E_5jw.book Page 3 Friday, March 30, 2001 2:14 PM SPECIFICATIONS Maximum load* 208 kg Rear Tire air pressure (measured on cold tires) Up to 90 kg* Front 250 kPa (2.50 kgf/cm2, 2.50 bar) Rear 250 kPa (2.50 kgf/cm2, 2.50 bar) 90 kg–maximum* Front 250 kPa (2.50 kgf/cm2, 2.50 bar) Rear 290 kPa (2.90 kgf/cm2, 2.90 bar) High-speed riding Front 250 kPa (2.50 kgf/cm2, 2.50 bar) Rear 290 kPa (2.90 kgf/cm2, 2.
E_5jw.book Page 4 Friday, March 30, 2001 2:14 PM SPECIFICATIONS Bulb voltage, wattage × quantity Headlight 12 V, 60/55 W × 2 Tail/brake light 12 V, 5/21 W × 2 Turn signal light 12 V, 21 W × 4 Meter lighting 14 V, 1.12 W × 4 Neutral indicator light 14 V, 1.12 W × 1 High beam indicator light 14 V, 1.12 W × 1 Turn signal indicator light 14 V, 1.4 W × 2 Engine trouble warning light 14 V, 1.12 W × 1 Oil level warning light 14 V, 1.
E_5jw.book Page 5 Friday, March 30, 2001 2:14 PM SPECIFICATIONS EAU03941 Conversion table CS-03E Conversion table All specification data in this manual are listed in SI and METRIC UNITS. METRIC SYSTEM TO IMPERIAL SYSTEM Metric unit Use this table to convert METRIC unit values to IMPERIAL unit values. Example: METRIC VALUE 2 mm CONVERSION FACTOR × 0.03937 Torque ft·lb in·lb ft·lb in·lb Weight kg g × 2.205 × 0.03527 lb oz Speed km/h × 0.6214 mi/h Distance km m m cm mm × 0.6214 × 3.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM CONSUMER INFORMATION Identification numbers ....................................................................... 9-1 Key identification number .................................................................. 9-1 Vehicle identification number ............................................................. 9-1 Model label ........................................................................................
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM CONSUMER INFORMATION EAU01039 9- EAU02944 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. Key identification number 1. KEY IDENTIFICATION NUMBER: CA-02E 2.
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM CONSUMER INFORMATION EAU01388 Motorcycle noise regulation (for Australia) 1. Model label EAU01804 Model label The model label is affixed to the frame under the rider seat. (See page 3-10 for rider seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
E_5jw.book Page 1 Friday, March 30, 2001 2:14 PM INDEX A D K Air filter element, cleaning ......................6-15 Dimmer switch......................................... 3-5 Display, multi-function.............................. 3-3 Key identification number .........................9-1 B Battery ...................................................6-29 Brake and clutch fluid levels, checking ...6-23 Brake and clutch fluids, changing...........6-24 Brake and clutch levers, checking and lubricating ...
E_5jw.book Page 2 Friday, March 30, 2001 2:14 PM INDEX Shock absorber assembly, adjusting ..... 3-13 Sidestand .............................................. 3-16 Spark plugs, checking ............................. 6-8 Specifications .......................................... 8-1 Speedometer........................................... 3-3 Starting a cold engine .............................. 5-1 Start switch.............................................. 3-5 Steering, checking ...............................
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OWNER’S MANUAL FJR1300N YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 · 3 - 0.