OWNER’S MANUAL XV17AS(C) XV17ASS(C) XV17ATS(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-1.
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5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™/Road Star™ Silverado™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM IMPORTANT MANUAL INFORMATION EAU10191 AFFIX DEALER LABEL HERE XV17AS(C)/XV17ASS(C)/XV17ATS(C) OWNER’S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ............1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments.................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................3-1 Indicator and warning lights .
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM TABLE OF CONTENTS Checking and lubricating the sidestand ...................................6-28 Checking the front fork .................6-29 Checking the steering ...................6-29 Checking the wheel bearings .......6-30 Battery ..........................................6-30 Replacing the fuses ......................6-32 Replacing the headlight bulb ........6-33 Tail/brake light ..............................6-34 Replacing a turn signal light bulb ..
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM SAFETY INFORMATION EAU10250 1 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM SAFETY INFORMATION ● ● wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM SAFETY INFORMATION 1 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of XV1700A 194.0 kg (428 lb) (CAL)(U49)/XV1700AS 194.0 kg (428 lb) (CAL)(U49)/XV1700AT 181.0 kg (339 lb) (CAL)(HAW)(U49). When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM SAFETY INFORMATION ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM DESCRIPTION EAU10410 Left view XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM DESCRIPTION EAU10420 Right view XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM DESCRIPTION EAU10430 Controls and instruments XV17A(C)/XV17AS(C) 2 1. 2. 3. 4. 5. 6. 7.
5VN10.book Page 6 Tuesday, April 8, 2003 3:32 PM DESCRIPTION XV17ATS(C) 2 1. 2. 3. 4. 5. 6. 7.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering To lock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11000 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11701 Speedometer unit EAU11270 1. 2. 3. 4. 5.
chapter3 Page 3 Wednesday, April 9, 2003 4:19 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12090 3 Fuel gauge This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12211 Clock 1. Clock 2. Set button 3. Mode button The digital clock shows the time regardless of the main switch position. 2. Press both the set button (right) and the mode button (left) simultaneously until the hours and minutes flash. 3. Push the left button and only the hour display will flash. 4. Push the right button to change the hours. 5. Push the left button and only the minute display will flash. 6.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12660 EAU12430 3 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
5VN10.book Page 6 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal EAU12890 Brake lever EAU12940 Brake pedal 3 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
5VN10.book Page 7 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU13210 Fuel NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10130 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
5VN10.book Page 8 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13300 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 20.0 L (5.28 us.gal) (4.40 imp.gal) Fuel reserve amount: 3.5 L (0.92 us.gal) (0.77 imp.gal) knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel.
5VN10.book Page 9 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS ON This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! EAU13600 Starter (choke) knob “ ” 3 1. Pointed end positioned over “ON” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).
5VN10.book Page 10 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock EAU14150 Rider seat To remove the rider seat 1. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. 3 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for locking the steering with a padlock.
5VN10.book Page 11 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14580 Windshield [XV17AT(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. 3 1.
5VN10.book Page 12 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) 4.
5VN10.book Page 13 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14811 NOTE: For saddlebag cleaning and care, see page 7-1. EWA11110 WARNING 3 Improper loading or overloading can cause loss of control and possibly an accident or personal injury. ● Always securely close each saddlebag before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 5 kg (11 lb) for each saddlebag. ● Do not exceed the maximum load of XV1700A 194.
5VN10.book Page 14 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: ● Always have a Yamaha dealer service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17A(C)/AS(C) Distance A = 42.5 mm (1.67 in) XV17AT(C) Distance A = 45.5 mm (1.79 in) Maximum (hard): Distance A = 51.5mm (2.
5VN10.book Page 15 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
5VN10.book Page 16 Tuesday, April 8, 2003 3:32 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspection, to check the following points before each ride.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-7 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Front brake • • • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-27 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 6-28 Sidestand • Make sure that operation is smooth.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM OPERATION AND IMPORTANT RIDING POINTS after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. (choke) turned on, then about 2.5 minutes with the starter (choke) in the halfway position. 6. After starting the engine, move the starter (choke) back halfway. ECA11130 CAUTION: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! 5 7.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 CAUTION: ● 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM OPERATION AND IMPORTANT RIDING POINTS 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17230 EAU17300 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. 6 ITEM ROUTINE 1 * Fuel line • Check fuel hose for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 1 * Air filter element • Clean with compressed air. (See NOTE.) • Replace if necessary. 2 * Clutch • Check operation. • Adjust or replace cable.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assembly for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
5VN10.book Page 6 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months No. ITEM 18 * Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. 19 * Rear suspension link pivots • Apply molybdenum disulfide grease lightly.
5VN10.book Page 7 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17630 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
5VN10.book Page 8 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18750 EAU19542 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine. 1.
5VN10.book Page 9 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 or DENSO/X22EPR-U9 1. Spark plug wrench 6 To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
5VN10.book Page 10 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 Canister (for California only) EAU19920 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
5VN10.book Page 11 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 6 5. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
5VN10.book Page 12 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) 9. Install the engine oil drain bolts, and then tighten them to the specified torque. 1. Oil filter cartridge NOTE: An oil filter wrench is available at a Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure that the O-ring is properly seated. 8.
5VN10.book Page 13 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 15. Turn the engine off, and then check the oil level and correct it if necessary. EAU20041 Transfer case oil The transfer case oil level should be checked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart. mended type to raise it to the correct level, and then install the oil filler cap. To check the transfer case oil level 1.
5VN10.book Page 14 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Transfer case oil check bolt: 7.5 Nm (0.75 m·kgf, 5 ft·lbf) To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 2. Remove the drain bolt and the check bolt to drain the oil from the transfer case. 4. Remove the oil filler cap, add the specified amount of the recommended transfer case oil, and then install and tighten the oil filler cap.
5VN10.book Page 15 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 3. Remove the air filter case cover by removing the screws. 4. Disconnect the hoses shown. 6 1. Screw 2. Hose 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown.
5VN10.book Page 16 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 10. Install the air filter case by pushing it onto the air filter joint, and then tighten the air filter joint clamp screw. 11. Install the air filter case by installing the bolts. EAU21250 Adjusting the carburetor The carburetor is an important part of the engine and its emission control system, which requires very sophisticated adjustment.
chapter6 Page 17 Wednesday, April 9, 2003 4:54 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21400 EAU21420 Adjusting the valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
chapter6 Page 18 Wednesday, April 9, 2003 4:54 PM PERIODIC MAINTENANCE AND MINOR REPAIR tics of your motorcycle, you should keep the following precautions in mind. ● NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, passenger, cargo, and accessories does not exceed the specified maximum load for the vehicle. ● Do not carry along loosely packed items, which can shift during a ride.
5VN10.book Page 19 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10580 ● ● 6 EAU21960 WARNING Cast wheels It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
5VN10.book Page 20 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22040 Adjusting the clutch lever free play 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 5.
5VN10.book Page 21 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. EAU22090 Adjusting the brake lever free play EWA10630 WARNING ● ● 1. Locknut 2. Brake lever free play adjusting bolt 3. Brake lever free play 6 The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
5VN10.book Page 22 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22260 Adjusting the brake pedal position the braking performance, which may result in loss of control and an accident. 1. Distance between brake pedal and footrest EAU22270 Adjusting the rear brake light switch 1. Rear brake light switch 2. Rear brake light switch adjusting nut The top of the brake pedal should be positioned approximately 100.0 mm (3.94 in) above the top of the footrest as shown.
5VN10.book Page 23 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU22580 Checking the brake fluid level Front brake EAU22470 EAU22410 Front brake pads 1.
5VN10.book Page 24 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
5VN10.book Page 25 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU23060 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. 6 3. Note the position of the drive belt with a force of 45 N (4.
5VN10.book Page 26 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction (a). To loosen the drive belt, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel forward. NOTE: Turn each adjusting bolt the same amount for proper wheel alignment. ECA10880 CAUTION: Improper drive belt slack will overload the engine.
5VN10.book Page 27 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 Checking and lubricating the throttle grip and cable EAU23131 Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.
5VN10.book Page 28 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Checking and lubricating the brake and clutch levers EAU23200 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the sidestand Brake lever The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
5VN10.book Page 29 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23270 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
5VN10.book Page 30 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU23370 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery This model is equipped with a sealedtype (MF) battery, which does not require any maintenance.
5VN10.book Page 31 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
5VN10.book Page 32 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23521 Replacing the fuses 1. Bolt The main fuse and the fuse box, which contains the fuses for the individual circuits, are located behind panel A. (See page 6-8.) If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. 1. 2. 3. 4. 5. 6.
5VN10.book Page 33 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23790 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight coupler 2. Headlight bulb cover 3.
5VN10.book Page 34 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24200 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 1. Do not touch the glass part of the bulb. 5. Install the headlight bulb cover, and then connect the coupler. 6.
5VN10.book Page 35 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU31961 Replacing a license plate light bulb 3. Remove the defective bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1. Bulb 6 1. Bolt 2. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 4. Insert a new bulb into the socket. 5.
5VN10.book Page 36 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
5VN10.book Page 37 Tuesday, April 8, 2003 3:32 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26081 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM MOTORCYCLE CARE AND STORAGE EWA10930 WARNING ● ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before operating the motorcycle test its braking performance and cornering behavior. ECA10950 CAUTION: ● ● ● ● Apply spray oil and wax sparingly and make sure to wipe off any excess.
5VN10.book Page 4 Tuesday, April 8, 2003 3:32 PM MOTORCYCLE CARE AND STORAGE EAU26270 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 CAUTION: ● ● 7 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM MOTORCYCLE CARE AND STORAGE than 0 °C or more than 30 °C). For more information on storing the battery, see page 6-30. NOTE: Make any necessary repairs before storing the motorcycle.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV1700A 1140 mm (44.9 in) (CAL)(U49) XV1700AS 1140 mm (44.9 in) (CAL)(U49) XV1700AT 1500 mm (59.1 in) (CAL)(HAW)(U49) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.7 in) Minimum turning radius: 3200 mm (126.0 in) Weight: 8 With oil and fuel: XV1700A 334.0 kg (736 lb) (CAL)(U49) XV1700AS 334.
chapter8 Page 2 Wednesday, April 9, 2003 4:20 PM SPECIFICATIONS 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.0 ° Trail: 142.0 mm (5.59 in) Front tire: Type: Tubeless Size: 130/90-16M/C 67H Manufacturer/model: BRIDGESTONE/G703F Rear tire: Type: Tubeless Size: 150/80B16M/C 71H Manufacturer/model: BRIDGESTONE/G702 Loading Maximum load: XV1700A 194.0 kg (428 lb) (CAL)(U49) XV1700AS 194.0 kg (428 lb) (CAL)(U49) XV1700AT 181.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM SPECIFICATIONS Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: 8 Carburetor heater fuse: 10.0 A Odometer and clock fuse (backup): 5.0 A Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V-23.0 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Licence plate light: 12 V, 5.0 W × 1 Meter lighting: 14 V, 0.56 W x 4 Neutral indicator light: 14 V, 1.12 W High beam indicator light: 14 V, 1.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26380 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
5VN10.book Page 3 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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5VN10.book Page 5 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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5VN10.book Page 7 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A.
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5VN10.book Page 9 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
5VN10.book Page 10 Tuesday, April 8, 2003 3:32 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
5VN10.book Page 1 Tuesday, April 8, 2003 3:32 PM INDEX A Front fork, checking...............................6-29 Fuel .........................................................3-7 Fuel cock.................................................3-8 Fuel gauge ..............................................3-3 Fuel level warning light............................3-2 Fuel tank cap...........................................3-7 Fuses, replacing....................................
5VN10.book Page 2 Tuesday, April 8, 2003 3:32 PM INDEX Troubleshooting .................................... 6-36 Troubleshooting chart ........................... 6-37 Turn signal indicator light ........................ 3-2 Turn signal light bulb, replacing ............ 6-34 Turn signal switch ................................... 3-5 V Valve clearance, adjusting .................... 6-17 Vehicle identification number .................. 9-1 W Warranty, extended.................................
OWNER’S MANUAL XV17AS(C) XV17ASS(C) XV17ATS(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-1.
