OWNER’S MANUAL XVS1100T(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.07-1.
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U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XVS1100(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XVS1100T(C) OWNER’S MANUAL ©2004 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM TABLE OF CONTENTS Checking the wheel bearings .......6-26 Battery ..........................................6-26 Replacing the fuses ......................6-28 Replacing the headlight bulb ........6-29 Replacing a turn signal light bulb or the tail/brake light bulb ..........6-30 Supporting the motorcycle ............6-31 Troubleshooting ............................6-32 Troubleshooting chart ...................6-33 MOTORCYCLE CARE AND STORAGE ............
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM SAFETY INFORMATION EAU10251 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM SAFETY INFORMATION 1 ● ● wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 197 kg (434 lb) (CAL) 200 kg (441 lb) (U49) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible.
U5PB13E0.book Page 4 Monday, July 12, 2004 11:00 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5PB13E0.book Page 5 Monday, July 12, 2004 11:00 AM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM DESCRIPTION EAU32220 Left view 2 1. Shift pedal (page 3-5) 2. Fuel cock (page 3-8) 3. Headlight (page 6-29) 4. Shock absorber assembly spring preload adjusting ring (page 3-12) 5. Helmet holder (page 3-10) 6. Rear turn signal light (page 6-30) 7. Tail/brake light (page 6-30) 8. Storage compartment (page 3-11) 9. Owner’s tool kit (page 6-1) 10.Fuse box (page 6-28) 11.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM DESCRIPTION EAU32230 Right view 2 1. 2. 3. 4. 5. 6. 7. 8.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering To lock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11002 Indicator and warning lights EAU11080 EAU11500 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11731 Speedometer unit tance that can be traveled with a full tank of fuel. This information will enable you to plan future fuel stops. EAU12343 Handlebar switches Left 3 1. “TRIP” button 2. Odometer/tripmeter The speedometer unit is equipped with a digital odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled.
U5PB13E0.book Page 4 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U5PB13E0.book Page 5 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U5PB13E0.book Page 6 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU13210 Fuel NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10130 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U5PB13E0.book Page 7 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13300 3 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 17.0 L (4.49 US gal) (3.74 Imp.gal) Fuel reserve amount: 4.5 L (1.19 US gal) (0.99 Imp.gal) knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel.
U5PB13E0.book Page 8 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13550 Fuel cock This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”! ON The fuel cock supplies fuel from the tank to the carburetors while also filtering it.
U5PB13E0.book Page 9 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13610 Starter (choke) lever “ ” EAU14211 Seats Passenger seat To remove the passenger seat Remove the nut, and then pull the passenger seat up. 3 1. Projection 2. Seat holder 1. Starter (choke) lever “ ” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke).
U5PB13E0.book Page 10 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the seat bracket and bolts. 3. Install the passenger seat. EAU14281 Helmet holder NOTE: Make sure that the seats are properly secured before riding. 3 1. Bolt 2. Seat bracket 1. Helmet holder 2. Unlock. To install the rider seat 1. Insert the projections on the front of the rider seat into the seat holders as shown, and then place the seat in the original position.
U5PB13E0.book Page 11 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle. 3 To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise. 1. Storage compartment lock 2. Pull the storage compartment cover out as shown. 1. Storage compartment cover 2. Storage compartment lock cover 1.
U5PB13E0.book Page 12 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14871 Adjusting the shock absorber assembly 3. Pull the ignitor unit panel out to the right. The shock absorber assembly is located under the rider seat and is equipped with a spring preload adjusting ring. ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. Adjust the spring preload as follows. 1. Remove the rider seat. (See page 3-9.) 2.
U5PB13E0.book Page 13 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS Spring preload setting: Minimum (soft): 1 Standard: 3 Maximum (hard): 7 3 6. Install the mudguard and ignitor unit panel by installing the quick fasteners. NOTE: To install a quick fastener, push the pin back so that it will protrude from the fastener head, and then insert the fastener and push the protruding pin in until it is flush with the fastener head. 7. Install the rider seat.
U5PB13E0.book Page 14 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5PB13E0.book Page 15 Monday, July 12, 2004 11:00 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-6 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Final gear oil • Check vehicle for oil leakage. 6-12 Front brake • • • • • • • • • Check operation.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM OPERATION AND IMPORTANT RIDING POINTS ● diately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again. If the warning light does not come on when turning the key to “ON”, or if it does not go off after starting the engine with sufficient engine oil, have a Yamaha dealer check the electrical circuit.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 CAUTION: ● 5 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5PB13E0.book Page 4 Monday, July 12, 2004 11:00 AM OPERATION AND IMPORTANT RIDING POINTS 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below. Shift up points: 1st → 2nd: 20 km/h (12.4 mi/h) 2nd → 3rd: 30 km/h (18.6 mi/h) 3rd → 4th: 40 km/h (24.9 mi/h) 4th → 5th: 50 km/h (31.
U5PB13E0.book Page 5 Monday, July 12, 2004 11:00 AM OPERATION AND IMPORTANT RIDING POINTS EAU17180 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING ● 5 ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 1 * Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold.
U5PB13E0.book Page 4 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U5PB13E0.book Page 5 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U5PB13E0.book Page 6 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 18 * Rear suspension link pivots • Apply lithium-soap-based grease lightly. 19 Engine oil • Change (warm engine before draining). √ 20 * Engine oil filter element • Replace. √ 21 Final gear oil • Check oil level and for oil leakage. • Change at initial 600 mi (1000 km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months.
U5PB13E0.book Page 7 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17630 NOTE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
U5PB13E0.book Page 8 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19551 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U5PB13E0.book Page 9 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit. NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. 1.
U5PB13E0.book Page 10 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19672 NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. Canister (for California only) The engine oil level should be checked before each ride.
U5PB13E0.book Page 11 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. NOTE: Check the washer for damage and replace it if necessary. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 5. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. 1.
U5PB13E0.book Page 12 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● Make sure that no foreign material enters the crankcase. 6. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. NOTE: After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U5PB13E0.book Page 13 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Tightening torque: Final gear oil drain bolt: 23 Nm (2.
U5PB13E0.book Page 14 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10480 ● ● 4. Insert the air filter element into the air filter case as shown. EAU21271 Carburetors CAUTION: Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 5. Install the air filter case cover by installing the screws. 6 1.
U5PB13E0.book Page 15 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21381 Checking the throttle cable free play EAU21401 EAU32520 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5PB13E0.book Page 16 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 200 kPa (29 psi) (2.00 kgf/cm²) Rear: 225 kPa (33 psi) (2.25 kgf/cm²) 90–197 kg (198–434 lb) (CAL) 90–200 kg (198–441 lb) (U49): Front: 225 kPa (33 psi) (2.25 kgf/cm²) Rear: 250 kPa (36 psi) (2.
U5PB13E0.book Page 17 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR Tire information This motorcycle is equipped with spoke wheels and tube tires. EWA10460 WARNING ● ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U5PB13E0.book Page 18 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22020 Adjusting the clutch lever free play 1. Locknut 2. Clutch lever free play adjusting bolt 3. Clutch lever free play 6 The clutch lever free play should measure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1.
U5PB13E0.book Page 19 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. EAU22092 Adjusting the brake lever free play 1. Locknut 2. Brake lever free play adjusting screw 1. Brake lever free play The brake lever free play should measure 5.0–8.
U5PB13E0.book Page 20 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22270 Adjusting the rear brake light switch EAU22321 Checking the front and rear brake pads Front brake 1. Rear brake light switch 2. Rear brake light switch adjusting nut 6 The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows.
U5PB13E0.book Page 21 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U5PB13E0.book Page 22 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5PB13E0.book Page 23 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 Checking and lubricating the brake and shift pedals EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U5PB13E0.book Page 24 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5PB13E0.book Page 25 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5PB13E0.book Page 26 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU23380 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Positive battery terminal 2. Negative battery terminal The battery is located behind panel A. (See page 6-8.
U5PB13E0.book Page 27 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10760 WARNING ● ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician.
U5PB13E0.book Page 28 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU27102 Replacing the fuses The main fuse is located under the ignitor unit panel. The fuse box, which contains the fuses for the individual circuits, is located inside the storage compartment. (See page 3-11.) NOTE: Include steps 1–3 and 8–9 only for the main fuse. 1. Remove the rider seat. (See page 3-9.) 2.
U5PB13E0.book Page 29 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR 8. Place the ignitor unit panel in the original position and install the quick fasteners. Specified fuses: Main fuse: 30.0 A Backup fuse: 5.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Signaling system fuse: 10.0 A Ignitor unit fuse: 5.
U5PB13E0.book Page 30 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. EAU24281 Replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing the screws. 1. Headlight bulb holder EWA10790 WARNING 6 Headlight bulbs get very hot.
U5PB13E0.book Page 31 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. ECA10680 CAUTION: Do not overtighten the screws, otherwise the lens may break.
U5PB13E0.book Page 32 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U5PB13E0.book Page 33 Monday, July 12, 2004 11:00 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water. EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a motorcycle.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM MOTORCYCLE CARE AND STORAGE ● Avoid using abrasive polishing compounds as they will wear away the paint. NOTE: Consult a Yamaha dealer for advice on what products to use. EAU26230 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
U5PB13E0.book Page 4 Monday, July 12, 2004 11:00 AM MOTORCYCLE CARE AND STORAGE EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. °C (90 °F)]. For more information on storing the battery, see page 6-26. NOTE: Make any necessary repairs before storing the motorcycle. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 7.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM SPECIFICATIONS Dimensions: Overall length: 2405 mm (94.7 in) Overall width: 895 mm (35.2 in) Overall height: 1095 mm (43.1 in) Seat height: 690 mm (27.2 in) Wheelbase: 1640 mm (64.6 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.0 in) Weight: With oil and fuel: 275.0 kg (606 lb) (U49) 278.0 kg (613 lb) (CAL) Engine: 8 Engine type: Air cooled 4-stroke, SOHC Cylinder arrangement: V-type 2-cylinder Displacement: 1063.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM SPECIFICATIONS Gear ratio: 1st: 40/17 (2.353) 2nd: 40/24 (1.667) 3rd: 36/28 (1.286) 4th: 32/31 (1.032) 5th: 29/34 (0.853) Chassis: Frame type: Double cradle Caster angle: 33.00 ° Trail: 136.0 mm (5.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM SPECIFICATIONS Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: 8 Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Meter lighting: 14 V, 1.4 W × 2 Neutral indicator light: 12 V, 1.7 W × 1 High beam indicator light: 12 V, 1.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5PB13E0.book Page 3 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5PB13E0.book Page 5 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5PB13E0.book Page 7 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A.
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U5PB13E0.book Page 9 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5PB13E0.book Page 10 Monday, July 12, 2004 11:00 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5PB13E0.book Page 1 Monday, July 12, 2004 11:00 AM INDEX A Front fork, checking...............................6-25 Fuel .........................................................3-6 Fuel cock.................................................3-8 Fuel tank cap...........................................3-6 Fuses, replacing....................................6-28 Accessories and replacement parts ..... 6-17 Air filter element, cleaning .................... 6-13 B Battery .....................................
U5PB13E0.book Page 2 Monday, July 12, 2004 11:00 AM INDEX Troubleshooting chart ........................... 6-33 Turn signal indicator light ........................ 3-2 Turn signal light bulb or tail/brake light bulb, replacing ............. 6-30 Turn signal switch ................................... 3-4 V Valve clearance .................................... 6-15 Vehicle identification number .................. 9-1 W Warranty, extended................................. 9-9 Warranty, limited .............
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OWNER’S MANUAL XVS1100T(C) YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.07-1.
