OWNER’S MANUAL XV17AV(C) XV17AWV(C) XV17AMV(C) XV17ATV(C) XV17ATMV(C) LIT-11626-19-45 5VN-28199-12
U5VN12E0.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV17AV(C)/XV17AWV(C)/XV17AMV(C)/XV17ATV(C)/ XV17ATMV(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments ................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM TABLE OF CONTENTS Checking and lubricating the brake and clutch levers .............6-30 Checking and lubricating the sidestand ...................................6-31 Lubricating the swingarm pivots ...6-31 Lubricating the rear suspension ...6-31 Checking the front fork .................6-32 Checking the steering ...................6-32 Checking the wheel bearings .......6-33 Battery ..........................................6-33 Replacing the fuses ..
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM SAFETY INFORMATION EAU10251 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM SAFETY INFORMATION 1 ● ● wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U5VN12E0.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM DESCRIPTION EAU32220 Left view XV17AV(C)/XV17AWV(C)/XV17AMV(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM DESCRIPTION XV17ATV(C)/XV17ATMV(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM DESCRIPTION EAU32230 Right view XV17AV(C)/XV17AWV(C)/XV17AMV(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM DESCRIPTION XV17ATV(C)/XV17ATMV(C) 2 1. 2. 3. 4. 5. 6. 7. 8.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM DESCRIPTION EAU32240 Controls and instruments XV17AV(C)/XV17AWV(C)/XV17AMV(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN12E0.book Page 6 Wednesday, June 15, 2005 1:26 PM DESCRIPTION XV17ATV(C)/XV17ATMV(C) 2 1. 2. 3. 4. 5. 6. 7.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To unlock the steering To lock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11080 EAU11500 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11701 EAU12090 Speedometer unit Self-diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are defective, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. ECA11170 1. 2. 3. 4. 5.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12110 Fuel gauge 3 EAU12211 Clock The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.5 L (0.92 US gal) (0.77 Imp.gal) of fuel remain in the fuel tank. If this occurs, refuel as soon as possible. NOTE: Do not allow the fuel tank to empty itself completely. 1. Clock 2. Set button 3.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12343 Handlebar switches Left EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U5VN12E0.book Page 6 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12880 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U5VN12E0.book Page 7 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 WARNING 1. Brake pedal The brake pedal is on the right side of the motorcycle.
U5VN12E0.book Page 8 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13210 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13300 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
U5VN12E0.book Page 9 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13560 Fuel cock This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON” after refueling! ON The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: OFF 3 1.
U5VN12E0.book Page 10 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13600 Starter (choke) knob “ ” EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”. 3 Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke). Move the knob in direction (b) to turn off the starter (choke).
U5VN12E0.book Page 11 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. 3 1. Projection 2. Seat holder 1. Helmet holder 2. Remove the key from the main switch if the motorcycle will be left unattended. NOTE: Make sure that the rider seat is properly secured before riding. The helmet holder is located under the rider seat.
U5VN12E0.book Page 12 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14580 Windshield [XV17ATV(C)/XV17ATMV(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. 3 To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3.
U5VN12E0.book Page 13 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14613 Saddlebags [XV17ATV(C)] EWA11111 To open a saddlebag Unbuckle the belts and fold up the flap. WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-17 for important loading and tire pressure information. ● Always securely close each saddlebag before riding. ● Distribute weight evenly on each side of the motorcycle.
U5VN12E0.book Page 14 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS To open a sidecase 1. Insert the key into the lock, turn it counterclockwise, and then push it in. To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. NOTE: Push the lid down so that the latch snaps into place. 3 ECA13090 CAUTION: 1. Sidecase lock 2. Unlock. To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid.
U5VN12E0.book Page 15 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS load and thereby soften the suspension, turn the adjusting nut in direction (b). ECA10120 CAUTION: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING 1. Distance A 1. Special wrench NOTE: The spring preload setting is determined by measuring distance A, shown in the illustration.
U5VN12E0.book Page 16 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS ● 3 Always have a Yamaha dealer service the shock absorber. EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5VN12E0.book Page 17 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5VN12E0.book Page 18 Wednesday, June 15, 2005 1:26 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM PRE-OPERATION CHECKS EAU15603 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-8 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Transfer case oil • Check vehicle for oil leakage. 6-13 Front brake • • • • • • • • • Check operation.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of consciousness and death within a short time.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM OPERATION AND IMPORTANT RIDING POINTS after starting, immediately stop the engine, and have a Yamaha dealer check the self-diagnosis system. (choke) turned on, then about 2.5 minutes with the starter (choke) in the halfway position. 6. After starting the engine, move the starter (choke) back halfway.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 CAUTION: ● 5 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM OPERATION AND IMPORTANT RIDING POINTS 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING ● 5 ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 1 * Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold. • Adjust if necessary.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness.
U5VN12E0.book Page 6 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 19 * Shock absorber assembly • Check operation and for oil leakage.
U5VN12E0.book Page 7 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 27 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U5VN12E0.book Page 8 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18751 EAU19543 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U5VN12E0.book Page 9 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 1. Spark plug wrench To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
U5VN12E0.book Page 10 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU34080 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 6 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U5VN12E0.book Page 11 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U5VN12E0.book Page 12 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench NOTE: Make sure that the O-ring is properly seated. 6 1. Oil filter cartridge NOTE: An oil filter wrench is available at a Yamaha dealer. 9.
U5VN12E0.book Page 13 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 12. Start the engine, rev it several times, and then turn it off. 13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 US qt) (3.26 Imp.qt) With oil filter cartridge replacement: 4.10 L (4.
U5VN12E0.book Page 14 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the oil is below the brim of the check hole, remove the oil filler cap, add sufficient oil of the recommended type to raise it to the correct level, and then install the oil filler cap. 4. Install the oil check bolt, and then tighten it to the specified torque. Tightening torque: Transfer case oil check bolt: 7.5 Nm (0.75 m·kgf, 5.4 ft·lbf) To change the transfer case oil 1.
U5VN12E0.book Page 15 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. EAU20655 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Remove the air filter case bolts. 1.
U5VN12E0.book Page 16 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21251 Carburetor The carburetor is an important part of the engine and its emission control system, which requires very sophisticated adjustment. Therefore, carburetor adjustments should be left to Yamaha dealer, who has the necessary professional knowledge and experience. 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. 1.
U5VN12E0.book Page 17 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21381 Checking the throttle cable free play EAU21401 EAU32520 Valve clearance Tires (For spoke wheel model) The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5VN12E0.book Page 18 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) XV17AV 90–194 kg (198–428 lb) XV17AVC 90–194 kg (198–428 lb) Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 280 kPa (41 psi) (2.
U5VN12E0.book Page 19 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR Tire information This motorcycle is equipped with spoke wheels and tube tires. EWA10460 WARNING ● ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U5VN12E0.book Page 20 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA11020 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.
U5VN12E0.book Page 21 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10460 WARNING ● ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle cannot be guaranteed. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U5VN12E0.book Page 22 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21940 6 EAU21960 Spoke wheels Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel.
U5VN12E0.book Page 23 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22041 Adjusting the clutch lever free play NOTE: If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 3. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 4.
U5VN12E0.book Page 24 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. To increase the clutch lever free play, turn the adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6. Tighten the locknut at the clutch lever and the crankcase. EAU22092 Adjusting the brake lever free play ● ● 1. Locknut 2. Brake lever free play adjusting screw 3.
U5VN12E0.book Page 25 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22270 Adjusting the rear brake light switch EAU22390 EAU22470 EAU36890 Front brake pads 1.
U5VN12E0.book Page 26 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U5VN12E0.book Page 27 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 EAU23040 Changing the brake fluid Drive belt slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5VN12E0.book Page 28 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23070 To adjust the drive belt slack 1. Loosen the rear wheel axle nut and the brake caliper bracket bolt. 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction (a). To loosen the drive belt, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel forward.
U5VN12E0.book Page 29 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23090 EAU23111 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5VN12E0.book Page 30 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U5VN12E0.book Page 31 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5VN12E0.book Page 32 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5VN12E0.book Page 33 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU23370 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Negative battery terminal 3.
U5VN12E0.book Page 34 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10760 WARNING ● 6 ● Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician.
U5VN12E0.book Page 35 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23524 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Headlight fuse: XV17AMV 20.0 A XV17AMVC 20.0 A XV17ATMV 20.0 A XV17ATMVC 20.0 A XV17ATV 20.0 A XV17ATVC 20.0 A XV17AV 15.0 A XV17AVC 15.0 A XV17AWV 15.0 A XV17AWVC 15.0 A Carburetor heater fuse: 10.0 A Backup fuse: XV17AMV 10.0 A XV17AMVC 10.0 A XV17ATMV 10.0 A XV17ATMVC 10.0 A XV17ATV 10.0 A XV17ATVC 10.0 A XV17AV 5.
U5VN12E0.book Page 36 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10640 EAU23792 CAUTION: Replacing the headlight bulb Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. 3.
U5VN12E0.book Page 37 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 EAU24180 Tail/brake light WARNING This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into position, and then secure it with the bulb holder.
U5VN12E0.book Page 38 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24210 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. EAU31961 Replacing a license plate light bulb 3. Remove the defective bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1. Bulb 6 1. Screw 1. Bolt 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3.
U5VN12E0.book Page 39 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U5VN12E0.book Page 40 Wednesday, June 15, 2005 1:26 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25891 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U5VN12E0.book Page 1 Tuesday, September 27, 2005 11:23 AM MOTORCYCLE CARE AND STORAGE ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26082 Care While the open design of a motorcycle reveals the attractiveness of the technology, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used.
U5VN12E0.book Page 2 Tuesday, September 27, 2005 11:23 AM MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
U5VN12E0.book Page 3 Tuesday, September 27, 2005 11:23 AM MOTORCYCLE CARE AND STORAGE EWA11130 WARNING ● ● Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before riding at higher speeds, test the motorcycle’s braking performance and cornering behavior.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM MOTORCYCLE CARE AND STORAGE EAU26270 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 CAUTION: ● ● 7 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM MOTORCYCLE CARE AND STORAGE °C (90 °F)]. For more information on storing the battery, see page 6-33. NOTE: Make any necessary repairs before storing the motorcycle.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM SPECIFICATIONS Dimensions: 8 Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17AMV 1140 mm (44.9 in) XV17AMVC 1140 mm (44.9 in) XV17ATMV 1500 mm (59.1 in) XV17ATMVC 1500 mm (59.1 in) XV17ATV 1500 mm (59.1 in) XV17ATVC 1500 mm (59.1 in) XV17AV 1140 mm (44.9 in) XV17AVC 1140 mm (44.9 in) XV17AWV 1140 mm (44.9 in) XV17AWVC 1140 mm (44.9 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM SPECIFICATIONS Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 30/19 (1.579) 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.00 ° Trail: 142.0 mm (5.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM SPECIFICATIONS Loading condition: XV17AMV 90–194 kg (198–428 lb) XV17AMVC 90–194 kg (198–428 lb) XV17ATMV 90–179 kg (198–395 lb) XV17ATMVC 90–179 kg (198–395 lb) XV17ATV 90–179 kg (198–395 lb) XV17ATVC 90–179 kg (198–395 lb) XV17AV 90–194 kg (198–428 lb) XV17AVC 90–194 kg (198–428 lb) XV17AWV 90–194 kg (198–428 lb) XV17AWVC 90–194 kg (198–428 lb) Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 280 kPa (41 psi) (2.
U5VN12E0.book Page 4 Wednesday, June 15, 2005 1:26 PM SPECIFICATIONS Turn signal indicator light: 14 V, 1.12 W Fuel level warning light: LED Engine trouble warning light: LED XV17AVC 5.0 A XV17AWV 5.0 A XV17AWVC 5.0 A Fuses: Main fuse: 30.0 A Headlight fuse: XV17AMV 20.0 A XV17AMVC 20.0 A XV17ATMV 20.0 A XV17ATMVC 20.0 A XV17ATV 20.0 A XV17ATVC 20.0 A XV17AV 15.0 A XV17AVC 15.0 A XV17AWV 15.0 A XV17AWVC 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Carburetor heater fuse: 10.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5VN12E0.book Page 3 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5VN12E0.book Page 5 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5VN12E0.book Page 7 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A.
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U5VN12E0.book Page 9 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5VN12E0.book Page 10 Wednesday, June 15, 2005 1:26 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5VN12E0.book Page 1 Wednesday, June 15, 2005 1:26 PM INDEX A Fuel......................................................... 3-8 Fuel cock ................................................ 3-9 Fuel gauge.............................................. 3-4 Fuel level warning light ........................... 3-2 Fuel tank cap .......................................... 3-7 Fuses, replacing ................................... 6-35 Accessories and replacement parts...... 6-22 Air filter element, cleaning........
U5VN12E0.book Page 2 Wednesday, June 15, 2005 1:26 PM INDEX Tires (For cast wheel models) .............. 6-19 Tires (For spoke wheel model) ............. 6-17 Tool kit .................................................... 6-1 Transfer case oil ................................... 6-13 Troubleshooting.................................... 6-39 Troubleshooting chart ........................... 6-40 Turn signal indicator light........................ 3-2 Turn signal light bulb, replacing............
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.06-1.
