OWNER’S MANUAL XV17AWX(C) XV17ASX(C) XV17ATX(C) XV17ATSX(C) LIT-11626-21-68 5VN-28199-14
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U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV17AWX(C)/XV17ASX(C)/ XV17ATX(C)/XV17ATSX(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, January 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-3 Controls and instruments ................2-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM TABLE OF CONTENTS Checking the wheel bearings .......6-33 Battery ..........................................6-33 Replacing the fuses ......................6-34 Replacing the headlight bulb ........6-36 Tail/brake light ..............................6-37 Replacing a turn signal light bulb ...........................................6-37 Replacing a license plate light bulb ...........................................6-38 Supporting the motorcycle ........
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32220 Left view XV17AWX(C)/XV17ASX(C) 1 2 3 2 5 1. 2. 3. 4. 5.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 1 2 3 2 5 1. 2. 3. 4. 5.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32230 Right view XV17AWX(C)/XV17ASX(C) 1 2 3 2 9 1. 2. 3. 4. 5. 6. 7. 8 7 6 5 4 8. Transfer case oil level check bolt (page 6-14) 9.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 1 2 3 4 2 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 6 5 10.
U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM DESCRIPTION EAU32240 Controls and instruments XV17AWX(C)/XV17ASX(C) 2 1 1. 2. 3. 4. 5. 6. 7.
U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM DESCRIPTION XV17ATX(C)/XV17ATSX(C) 2 1 1. 2. 3. 4. 5. 6. 7.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. 3 1. Push. 2. Turn.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights 3 3 2 4 5 1 6 1. 2. 3. 4. 5. 6.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45680 Multi-function meter unit ● ● 2 1 ● ● 3 1. Speedometer 2. Odometer/tripmeter/fuel reserve tripmeter/clock 3.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters and fuel reserve tripmeter Fuel gauge 1 NOTE: Push the “ ” side of the “SELECT” switch to switch the display in the reverse order. 1 3 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.4 L (0.90 US gal) (0.75 Imp.gal) remain in the fuel tank.
U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS 6. Push the “RESET” switch and then release it to start the clock. Clock 1 ECA11590 CAUTION: If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Self-diagnosis device 1 Brightness control mode 1. Clock The clock displays when the key is turned to “ON”. To set the clock 1. Turn the key to “ON”. 2.
U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS 3 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level. The display will return to the odometer or tripmeter mode. EAU12347 Handlebar switches Right Left 1 1 2 3 2 4 3 1. Dimmer switch “ / ” 2.
U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. NOTE: The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.
U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. EAU13211 Fuel NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 3 EWA10130 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13361 3 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 18.0 L (4.76 US gal) (3.96 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.4 L (0.90 US gal) (0.75 Imp.
U5VN14E0.book Page 11 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”. 3 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for locking the steering with a padlock.
U5VN14E0.book Page 12 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder 3 To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14580 Windshield [XV17ATX(C)/XV17ATSX(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield.
U5VN14E0.book Page 13 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 11 ft·lbf) 4.
U5VN14E0.book Page 14 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag Unbuckle the belts and fold up the flap. EAU35890 Sidecases [XV17ATSX(C)] EWA12520 WARNING 3 To close a saddlebag Fold the flap down and buckle both belts securely. NOTE: For saddlebag cleaning and care, see page 7-1. Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-18 for important loading and tire pressure information.
U5VN14E0.book Page 15 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. NOTE: Push the lid down so that the latch snaps into place. ECA13090 CAUTION: To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid. EAU14812 Adjusting the shock absorber assembly load and thereby soften the suspension, turn the adjusting nut in direction (b).
U5VN14E0.book Page 16 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING 3 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17AWX(C)/XV17ASX(C) Distance A = 42.5 mm (1.67 in) XV17ATX(C)/XV17ATSX(C) Distance A = 45.5 mm (1.79 in) Maximum (hard): Distance A = 51.5 mm (2.03 in) 3.
U5VN14E0.book Page 17 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U5VN14E0.book Page 18 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? 3 YES NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. NO The sidestand switch may be defective.
U5VN14E0.book Page 19 Tuesday, January 22, 2008 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45690 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. 1 3 1. Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector behind panel A can be used when the key is in the “ON” position.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-9 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-11 Transfer case oil • Check vehicle for oil leakage. 6-14 Front brake • • • • • • • • • Check operation.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. 6-17, 6-29 Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU45310 EAU16242 Starting the engine EWA10270 WARNING ● ● ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS off. If a warning light does not go off, see page 3-2 for the corresponding warning light circuit check. 2. Shift the transmission into the neutral position. ECA11130 For maximum engine life, always warm the engine up before starting off.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS ECA10260 CAUTION: ● ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine is running. Inadequate lubrication may damage the transmission.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 5 ECA10891 EAU17212 Engine break-in CAUTION: Parking There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi).
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness.
U5VN14E0.book Page 6 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 18 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 19 * Sidestand switch • Check operation and replace if necessary.
U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE Control cables • Apply Yamaha chain and cable lube or engine oil SAE 10W-30 thoroughly. 28 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 29 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels 1 2. Remove the bolts, and then take the panel off as shown. 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Bolt 6 1 1.
U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19544 Checking the spark plugs 2. Install panel A. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 6 2.
U5VN14E0.book Page 11 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34085 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position.
U5VN14E0.book Page 12 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: When adding oil, be careful not to overfill the engine oil tank; the oil level rises faster starting from the half level portion on the dipstick. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the oil tank. NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 6.
U5VN14E0.book Page 13 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1. O-ring NOTE: Make sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12.
U5VN14E0.book Page 14 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11620 CAUTION: ● ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 6 15.
U5VN14E0.book Page 15 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the oil is below the brim of the check hole, remove the oil filler cap, add sufficient oil of the recommended type to raise it to the correct level, and then install the oil filler cap. 2. Remove the drain bolt and the check bolt to drain the oil from the transfer case. Recommended transfer case oil: See page 8-1. Oil quantity: 0.40 L (0.42 US qt) (0.35 Imp.
U5VN14E0.book Page 16 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. EAU45700 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas. 1. Loosen the air filter case joint clamp screw. 1 2 1 1.
U5VN14E0.book Page 17 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21382 1 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. Checking the throttle cable free play 1. Hose 10. Install the air filter case bolts. 11. Push the air filter case onto the air filter case joint, and then tighten the clamp screw. 1 1. Hose 8. Install the air filter case cover by installing the screws. 9.
U5VN14E0.book Page 18 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21401 EAU32520 Valve clearance Tires (For spoke wheel model) The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5VN14E0.book Page 19 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR and check the condition and pressure of your tires. NEVER OVERLOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or even injury.
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U5VN14E0.book Page 21 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA11020 WARNING Because loading has an enormous impact on the handling, braking, performance and safety characteristics of your motorcycle, you should keep the following precautions in mind. ● NEVER OVERLOAD THE MOTORCYCLE! Operation of an overloaded motorcycle may result in tire damage, loss of control, or severe injury.
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U5VN14E0.book Page 23 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U5VN14E0.book Page 24 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22032 Adjusting the clutch lever free play 3 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows. 4. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 5. Loosen the locknut further down the clutch cable. 1. Locknut (clutch lever) 2.
U5VN14E0.book Page 25 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. WARNING ● 3 ● 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
U5VN14E0.book Page 26 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU22580 Checking the brake fluid level Front brake EAU22470 1 EAU36890 Front brake pads 1.
U5VN14E0.book Page 27 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U5VN14E0.book Page 28 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. 6 NOTE: The marks near the drive belt check hole are 5 mm (0.2 in) apart. 3.
U5VN14E0.book Page 29 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 Checking and lubricating the throttle grip and cable EAU44271 Checking and lubricating the brake and shift pedals Recommended lubricant: Lithium-soap-based grease The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U5VN14E0.book Page 30 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23201 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U5VN14E0.book Page 31 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U5VN14E0.book Page 32 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 Checking the steering ECA10590 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground.
U5VN14E0.book Page 33 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU33650 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 2 1 3 ● 1. Battery 2. Positive battery lead (red) 3.
U5VN14E0.book Page 34 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. 6 If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery. To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2.
U5VN14E0.book Page 35 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR 1 1 3 2 7 6 54 3 2 1. Main fuse 2. Fuel injection system spare fuse 3. Fuel injection system fuse The fuse box, which contains the fuses for the individual circuits, is located behind panel A. (See page 6-8.) 1 1. 2. 3. 4. 5. 6. 7.
U5VN14E0.book Page 36 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23792 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 1. Headlight coupler 2.
U5VN14E0.book Page 37 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24210 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 1 1. Do not touch the glass part of the bulb. 5. Install the headlight bulb cover, and then connect the coupler. 6.
U5VN14E0.book Page 38 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU31961 Replacing a license plate light bulb 3. Remove the defective bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1. Bulb 6 1. Bolt 2. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 4. Insert a new bulb into the socket. 5.
U5VN14E0.book Page 39 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U5VN14E0.book Page 40 Tuesday, January 22, 2008 1:34 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42600 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26083 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 3.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE surface of the saddlebags. Wipe off any excess oil immediately and allow the saddlebags to dry for several hours. EAU44450 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17ASX 1140 mm (44.9 in) XV17ASXC 1140 mm (44.9 in) XV17ATSX 1500 mm (59.1 in) XV17ATSXC 1500 mm (59.1 in) XV17ATX 1500 mm (59.1 in) XV17ATXC 1500 mm (59.1 in) XV17AWX 1140 mm (44.9 in) XV17AWXC 1140 mm (44.9 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 30/19 (1.579) 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.00 ° Trail: 142.0 mm (5.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Rear: 280 kPa (41 psi) (2.80 kgf/cm²) Front wheel: Wheel type: XV17ASX Cast wheel XV17ASXC Cast wheel XV17ATSX Cast wheel XV17ATSXC Cast wheel XV17ATX Spoke wheel XV17ATXC Spoke wheel XV17AWX Cast wheel XV17AWXC Cast wheel Rim size: 16M/C x MT3.
U5VN14E0.book Page 4 Tuesday, January 22, 2008 1:34 PM SPECIFICATIONS Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5VN14E0.book Page 3 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5VN14E0.book Page 5 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5VN14E0.book Page 7 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U5VN14E0.book Page 8 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U5VN14E0.book Page 9 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5VN14E0.book Page 10 Tuesday, January 22, 2008 1:34 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5VN14E0.book Page 1 Tuesday, January 22, 2008 1:34 PM INDEX A Accessories and replacement parts...... 6-23 Air filter element, cleaning..................... 6-16 Auxiliary DC connector ......................... 3-19 Fuel level warning light ........................... 3-2 Fuel tank cap .......................................... 3-9 Fuses, replacing ................................... 6-34 C Cables, checking and lubricating .......... 6-28 Canister (for California only) ................. 6-10 Care ......
U5VN14E0.book Page 2 Tuesday, January 22, 2008 1:34 PM INDEX Transfer case oil ................................... 6-14 Troubleshooting.................................... 6-39 Troubleshooting chart ........................... 6-40 Turn signal indicator lights ...................... 3-2 Turn signal light bulb, replacing............ 6-37 Turn signal switch................................... 3-6 V Valve clearance .................................... 6-18 Vehicle identification number..................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.02-2.
