OWNER’S MANUAL XV19CTSX(C) XV19CTMX(C) LIT-11626-21-50 2C5-28199-12
U2C512E0.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XV19CTSX(C)/XV19CTMX(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV19CTSX(C)/XV19CTMX(C) OWNER’S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-30 License plate light .........................6-31 Supporting the motorcycle ............6-31 Troubleshooting ............................6-32 Troubleshooting chart ...................6-33 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................7-1 Care ..........................................
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 186 kg (410 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U2C512E0.book Page 4 Tuesday, July 10, 2007 5:18 PM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U2C512E0.book Page 5 Tuesday, July 10, 2007 5:18 PM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U2C512E0.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Sidebag (page 3-17) 10.License plate light (page 6-31) 11.Tail/brake light (page 6-30) 12.Engine oil drain bolt B (crankcase) (page 6-9) 13.Engine oil drain bolt A (crankcase) (page 6-9) 14.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil filter cartridge (page 6-9) 10.Engine oil drain bolt (oil tank) (page 6-9) 11.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38390 EAU10540 The main switch/steering lock is located under the main switch/steering lock cover. To access the main switch/steering lock, slide the cover forward. ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11361 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS will flash eight times, and then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU38426 Multi-function meter unit ● ● EAU11530 3 Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the selfdiagnosis system.
U2C512E0.book Page 4 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS Tachometer Speedometer 3 1. “SELECT” switch 1. Speedometer When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Reset switch 1. Tachometer 2. Tachometer red zone The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U2C512E0.book Page 5 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge ● The fuel gauge does not indicate the correct fuel level for the first 5 km/h (3 mi/h) after refueling. Odometer, tripmeters, fuel reserve tripmeter and clock 3 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.0 L (0.79 US gal) (0.66 Imp.gal) remain in the fuel tank.
U2C512E0.book Page 6 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS 1. Push the “SELECT” switch to change the display to the clock mode. 2. Push the “SELECT” and reset switches together for at least two seconds. 3. When the hour digits start flashing, push the reset switch to set the hours. 4. Push the “SELECT” switch, and the minute digits will start flashing. 5. Push the reset switch to set the minutes. 6. Push the “SELECT” switch and then release it to start the clock.
U2C512E0.book Page 7 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS 5. Push the “SELECT” switch to select the LCD. Item number “2” is displayed. Adjust the LCD brightness level by pushing the reset switch. EAU12347 Handlebar switches Left 3 1. 2. 3. 4. 5. 1. LCD 2. Item number 3. Brightness level Speedometer needle Tachometer needle Fuel gauge needle Item number Brightness level 7. Push the “SELECT” switch. The odometer/tripmeter/clock display will return to the prior mode. 1.
U2C512E0.book Page 8 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12710 Start switch “ ” Push this switch to crank the engine with the starter. EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”.
U2C512E0.book Page 9 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12880 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U2C512E0.book Page 10 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13120 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 WARNING 1. Brake pedal The brake pedal is on the right side of the motorcycle.
U2C512E0.book Page 11 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13211 Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EAU13380 3 1. Fuel tank filler tube 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. Recommended fuel: PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity: 17.0 L (4.49 US gal) (3.
U2C512E0.book Page 12 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13431 Catalytic converter EAU34042 Rider seat This model is equipped with a catalytic converter in the exhaust system. EWA10860 WARNING To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work. 3 1. Projection 2.
U2C512E0.book Page 13 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS To install the backrest 1. Open the sidebag lids. (See page 3-17.) 2. Fit the slot on each backrest bracket (left and right side) into the groove of its holder. EAU39154 Passenger backrest 3 To remove the backrest 1. Open the sidebag lids. (See page 3-17.) 2. Insert the key into the passenger backrest lock, turn it counterclockwise, and then remove the key. ECA15371 CAUTION: 1. Backrest lever 2.
U2C512E0.book Page 14 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS 4. Insert the key into the passenger backrest lock, turn it clockwise, and then remove the key. 5. Close the sidebag lids. EAU38341 Helmet holder 3 1. Helmet holder 2. Helmet holding cable The helmet holder is located under the rider seat. A helmet holding cable is provided beside the owner’s tool kit to secure a helmet to the helmet holder. To secure a helmet to the helmet holder 1. Remove the rider seat.
U2C512E0.book Page 15 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU39140 Windshield To remove the windshield 1. Insert the key into the windshield lock, turn it clockwise and then remove the key. 3 1. Helmet holding cable 2. Helmet 3. Place the helmet on the left side of the vehicle, and then install the rider seat.
U2C512E0.book Page 16 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EWA14300 WARNING Make sure that the throttle cables are not pinched. 3. Insert the key into the windshield lock, turn it counterclockwise until it stops to lock the fastener, and then remove the key. EWA14270 WARNING Make sure that the fastener is locked in place as shown. EWA14320 WARNING Be careful not push the motorcycle forward when removing the windshield. The motorcycle could fall off the sidestand.
U2C512E0.book Page 17 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU39132 Sidebags EWA14340 WARNING 3 ECA15380 CAUTION: Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 6-14 for important loading and tire pressure information. ● Always securely close the sidebags before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 5 kg (11 lb) for each sidebag.
U2C512E0.book Page 18 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS 3. Insert the fasteners through the holes in the sidebag into their holders, and then turn them clockwise until they stop. Make sure that all the fasteners in both sidebags are turned completely clockwise before riding. NOTE: Water can be harmful to untreated leather. Use Yamaha Saddle Soap or another quality brand according to the manufacturer's directions to clean the leather on the sidebags.
U2C512E0.book Page 19 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38401 Adjusting the shock absorber assembly load and thereby soften the suspension, turn the adjusting nut in direction (b). With each complete turn of the adjusting nut, distance A is changed by 2.0 mm (0.08 in). This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10100 CAUTION: 3 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
U2C512E0.book Page 20 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10120 CAUTION: ● Always have a Yamaha dealer service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING This shock absorber contains highly pressurized nitrogen gas. For proper handling, read and understand the following information before handling the shock absorber.
U2C512E0.book Page 21 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 3 below and have a Yamaha dealer repair it if it does not function properly. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U2C512E0.book Page 22 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES NOTE: This check is most reliable if performed with a warmed-up engine. NO The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
U2C512E0.book Page 23 Tuesday, July 10, 2007 5:18 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38350 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. 3 1. Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-11 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-9 Transfer case oil • Check vehicle for oil leakage. 6-12 Front brake • • • • • • • Check operation.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 6-21 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 6-21 Sidestand • Make sure that operation is smooth.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16242 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM OPERATION AND IMPORTANT RIDING POINTS ECA11130 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U2C512E0.book Page 4 Tuesday, July 10, 2007 5:18 PM OPERATION AND IMPORTANT RIDING POINTS ECA10891 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil and transfer case oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U2C512E0.book Page 4 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 1 * Air filter element • Check condition and for damage. • Replace if necessary. 2 * Clutch • Check operation and fluid leakage. • Correct if necessary.
U2C512E0.book Page 5 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U2C512E0.book Page 6 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 19 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 20 * Shock absorber assembly • Check operation and for oil leakage.
U2C512E0.book Page 7 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM 28 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U2C512E0.book Page 8 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U2C512E0.book Page 9 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU38363 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 6 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U2C512E0.book Page 10 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U2C512E0.book Page 11 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench NOTE: Make sure that the O-ring is properly seated. 6 1. Oil filter cartridge 2. Oil filter wrench NOTE: An oil filter wrench is available at a Yamaha dealer. 9.
U2C512E0.book Page 12 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U2C512E0.book Page 13 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU44690 Air filter element The air filter element must be checked at the intervals in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element if necessary. EAU21382 Checking the throttle cable free play 1. Throttle cable free play 6 The throttle cable free play should measure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip.
U2C512E0.book Page 14 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32541 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10500 WARNING ● ● The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).
U2C512E0.book Page 15 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.04 in) EWA10520 WARNING 6 It is dangerous to ride with a wornout tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer.
U2C512E0.book Page 16 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts any consequences caused by the use of items which have not been approved by Yamaha. EWA10621 WARNING This vehicle is not designed to pull a trailer or to be attached to a sidecar.
U2C512E0.book Page 17 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22270 Adjusting the rear brake light switch EAU22390 EAU22500 EAU22430 Front brake pads 1. Rear brake light switch 2.
U2C512E0.book Page 18 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU38630 Checking the brake and clutch fluid levels Observe these precautions: ● When checking the brake and clutch fluid levels, make sure that the top of each reservoir is level. ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. Clutch Front brake 1. Minimum level mark 1.
U2C512E0.book Page 19 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. EAU22750 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart.
U2C512E0.book Page 20 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. NOTE: A belt tension gauge is available at a Yamaha dealer.
U2C512E0.book Page 21 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU44271 Checking and lubricating the brake and shift pedals EAU43600 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U2C512E0.book Page 22 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23201 Recommended lubricant: Silicone grease EAU23250 Checking and lubricating the sidestand Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U2C512E0.book Page 23 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U2C512E0.book Page 24 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU33650 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Positive battery lead (red) 3.
U2C512E0.book Page 25 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
U2C512E0.book Page 26 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU38372 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-12.) 1. 2. 3. 4. Main fuse Fuel injection system fuse Fuel injection system spare fuse Fuse box 1. 2. 3. 4. 5. 6. 7. 8. 9.
U2C512E0.book Page 27 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. EAU39122 Replacing a headlight bulb 1. Bolt 2. Headlight body cover 1. Low beam headlight bulb 2. High beam headlight bulb 6 3. Disconnect the coupler shown. This model features a headlight equipped with two quartz bulbs. If the high beam or the low beam bulb burns out, replace it as follows. Removing the headlight unit 1.
U2C512E0.book Page 28 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. 1. Screw To replace the high beam headlight bulb 1. Remove the headlight bulb holder cover by turning it counterclockwise. 1. Headlight coupler 2. Headlight bulb holder 3. Remove the defective bulb. EWA10790 WARNING Headlight bulbs get very hot.
U2C512E0.book Page 29 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR ● 1. Do not touch the glass part of the bulb. 5. Connect the coupler, and then install the headlight bulb holder cover by turning it clockwise. 6 To replace the low beam headlight bulb 1. Disconnect the headlight coupler, and then remove the defective bulb by turning it counterclockwise. 1. Headlight coupler 2. Headlight bulb EWA10790 WARNING Headlight bulbs get very hot.
U2C512E0.book Page 30 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR 3. Connect the headlight coupler. Installing the headlight unit 1. Install the headlight unit by installing the screws. 2. Connect the coupler to the headlight body cover. 3. Install the headlight body cover by installing the bolts. 4. Install the windshield. 5. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24180 Tail/brake light This model is equipped with an LED type of tail/brake light.
U2C512E0.book Page 31 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24330 6 EAU24350 License plate light Supporting the motorcycle If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright.
U2C512E0.book Page 32 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U2C512E0.book Page 33 Tuesday, July 10, 2007 5:18 PM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42600 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU39165 Care ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM MOTORCYCLE CARE AND STORAGE ● ● 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U2C512E0.book Page 4 Tuesday, July 10, 2007 5:18 PM MOTORCYCLE CARE AND STORAGE EAU26280 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 CAUTION: ● ● 7 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM SPECIFICATIONS Dimensions: Overall length: 2580 mm (101.6 in) Overall width: 1100 mm (43.3 in) Overall height: 1515 mm (59.6 in) Seat height: 705 mm (27.8 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3480 mm (137.0 in) Weight: With oil and fuel: 364.0 kg (802 lb) Engine: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1854.0 cm³ Bore × stroke: 100.0 × 118.0 mm (3.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 31.30 ° Trail: 152.0 mm (5.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM SPECIFICATIONS Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Auxiliary DC connector fuse: 3.0 A Backup fuse: 10.0 A Fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Taillight fuse: 10.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U2C512E0.book Page 3 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U2C512E0.book Page 5 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U2C512E0.book Page 7 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U2C512E0.book Page 8 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U2C512E0.book Page 9 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U2C512E0.book Page 10 Tuesday, July 10, 2007 5:18 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U2C512E0.book Page 1 Tuesday, July 10, 2007 5:18 PM INDEX A Accessories and replacement parts...... 6-16 Air filter element .................................... 6-13 Auxiliary DC connector ......................... 3-23 H B Battery................................................... 6-24 Brake and clutch fluid levels, checking ............................................. 6-18 Brake and clutch fluids, changing ......... 6-19 Brake and clutch levers, checking and lubricating ...............................
U2C512E0.book Page 2 Tuesday, July 10, 2007 5:18 PM INDEX Turn signal light bulb, replacing............ 6-30 Turn signal switch................................... 3-8 V Valve clearance .................................... 6-13 Vehicle identification number.................. 9-1 W Warranty, extended ................................ 9-9 Warranty, limited..................................... 9-7 Wheel bearings, checking .................... 6-24 Wheels..................................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.07-0.
