OWNER’S MANUAL XV17PCX(C) XV17PCMX(C) LIT-11626-21-27 5PX-28199-16
U5PX16E0.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XV17PCX(C)/XV17PCMX(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XV17PCX(C)/XV17PCMX(C) OWNER’S MANUAL ©2007 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................6-37 Replacing a license plate light bulb ...........................................6-37 Supporting the motorcycle ............6-38 Troubleshooting ............................6-39 Troubleshooting chart ...................6-40 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Matte color caution .........................7-1 Care .....
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM SAFETY INFORMATION 1 ● ● due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 185 kg (408 lb) When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability.
U5PX16E0.book Page 4 Wednesday, May 16, 2007 10:26 AM SAFETY INFORMATION 1 ● tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling.
U5PX16E0.book Page 5 Wednesday, May 16, 2007 10:26 AM SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
U5PX16E0.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Engine oil drain bolt (oil tank) (page 6-10) 10.Shock absorber assembly spring preload adjusting nut (page 3-11) 11.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10660 OFF All electrical systems are off. The key can be removed. To unlock the steering EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be removed. 3 To lock the steering The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. 1. Push. 2.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. will flash eight times, and then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11480 EAU11361 1. 2. 3. 4. 5. 6.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU11601 Speedometer EAU34033 Tachometer unit ● ● ● 3 ● ● 1. Speedometer The speedometer shows the riding speed. When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. 2. 3. 4. 5.
U5PX16E0.book Page 4 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS 1. Tachometer red zone ECA11551 CAUTION: Do not operate the engine in the tachometer red zone. If operated in the red zone, the tachometer segments will start flashing to notify the rider.
U5PX16E0.book Page 5 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS 3 If any of those circuits are defective, the engine trouble warning light will come on and the clock display will indicate a two-digit error code. If the clock display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehicle. EAU12347 Handlebar switches Left EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”.
U5PX16E0.book Page 6 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12870 Shift pedal EAU12660 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergency, such as when the vehicle overturns or when the throttle cable is stuck. EAU12710 Start switch “ ” Push this switch to crank the engine with the starter.
U5PX16E0.book Page 7 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13072 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. Fuel tank cap lock cover 2. Unlock.
U5PX16E0.book Page 8 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13220 NOTE: The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. Fuel ECA10070 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. EWA11090 WARNING EAU13361 Make sure that the fuel tank cap is properly closed before riding. 1.
U5PX16E0.book Page 9 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS 3 knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10%.
U5PX16E0.book Page 10 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14320 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14720 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts. EWA10180 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. Adjust the spring preload as follows. 1.
U5PX16E0.book Page 11 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU34062 NOTE: Align the appropriate groove on the adjusting mechanism with the top of the front fork cap bolt. Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut and a rebound damping force adjusting knob. 2. To increase the spring preload and thereby harden the suspension, turn the adjusting nut in direction (a).
U5PX16E0.book Page 12 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS preload. With each complete turn of the adjusting nut, distance A is changed by 1.5 mm (0.06 in). ECA11240 CAUTION: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. Rebound damping force 1. Distance A Spring preload: Minimum (hard): Distance A = 163 mm (6.42 in) Standard: Distance A = 172 mm (6.77 in) Maximum (soft): Distance A = 174 mm (6.85 in) 3.
U5PX16E0.book Page 13 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS 3 manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder. ● Do not subject the shock absorber to an open flame or other high heat sources, otherwise it may explode due to excessive gas pressure. ● Do not deform or damage the gas cylinder in any way, as this will result in poor damping performance.
U5PX16E0.book Page 14 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15312 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5PX16E0.book Page 15 Wednesday, May 16, 2007 10:26 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable if performed with a warmed-up engine. 3 YES NO The neutral switch may be defective.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-8 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 6-10 Transfer case oil • Check vehicle for oil leakage. 6-13 Front brake • • • • • • • • • Check operation.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16241 Starting the engine EWA10270 WARNING ● ● 5 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. Never start the engine or operate it in a closed area for any length of time.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM OPERATION AND IMPORTANT RIDING POINTS ECA11130 CAUTION: EAU16671 Shifting ECA10260 CAUTION: ● For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! NOTE: The engine is warm when it quickly responds to the throttle. 1. Shift pedal 2. Neutral position ● Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U5PX16E0.book Page 4 Wednesday, May 16, 2007 10:26 AM OPERATION AND IMPORTANT RIDING POINTS ECA10891 EAU17212 CAUTION: Parking After 1000 km (600 mi) of operation, the engine oil and transfer case oil must be changed, and the oil filter cartridge or element replaced. When parking, stop the engine, and then remove the key from the main switch. 1600 km (1000 mi) and beyond The vehicle can now be operated normally.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 EAU17301 PERIODIC MAINTENANCE Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the following pages.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U5PX16E0.book Page 4 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 1 * Air filter elements • Check condition and damage. • Replace if necessary. 2 * Clutch • Check operation. • Adjust or replace cable.
U5PX16E0.book Page 5 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. 6 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U5PX16E0.book Page 6 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U5PX16E0.book Page 7 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 27 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U5PX16E0.book Page 8 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the brake hoses every four years and if cracked or damaged.
U5PX16E0.book Page 9 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19642 Checking the spark plugs 6 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U5PX16E0.book Page 10 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister (for California only) EAU34083 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U5PX16E0.book Page 11 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 CAUTION: Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 6 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U5PX16E0.book Page 12 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Skip steps 7–9 if the oil filter cartridge is not being replaced. 7. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench NOTE: Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench NOTE: An oil filter wrench is available at a Yamaha dealer. 9.
U5PX16E0.book Page 13 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR 11. Pour only 2.5 L (2.6 US qt) (2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U5PX16E0.book Page 14 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34103 Replacing the air filter elements This model is equipped with two air filter elements, one of which is located in the air filter case, the other is located in the silencer case. The air filter elements should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter elements more frequently if you are riding in unusually wet or dusty areas.
U5PX16E0.book Page 15 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR ECA11530 CAUTION: ● ● Place a towel or cloth under the fuel hose joints when disconnecting hoses A and B to prevent fuel from spilling onto the vehicle. Make sure that no foreign material enters the fuel hose joints when the hoses are disconnected. d. Remove the hoses as shown, and then remove the fuel tank by pulling it upward. 1. Foam damper 1. Air filter case joint clamp bolt 4.
U5PX16E0.book Page 16 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR b. Place the fuel tank in the original position, and then connect fuel hose B and the hoses shown. 10. Remove the clamp from the check hose, and then remove the plug to drain any accumulated water. 1. Air filter element 2. Screw 8. Install a new air filter element by inserting it into the air filter case, then installing the screws.
U5PX16E0.book Page 17 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR d. Connect fuel hose A. 17. Install the air induction system cover by installing the bolts. 18. Install the rider seat. EAU21311 Checking the engine idling speed Silencer case air filter element To replace the air filter element 1. Remove the fuel tank. (See steps 1–3 under “Air filter case element”.) 2. Remove the silencer case air filter cover by removing the screws. 1. Silencer case air filter element 4.
U5PX16E0.book Page 18 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21382 Checking the throttle cable free play EAU21401 EAU21750 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5PX16E0.book Page 19 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) 90–185 kg (198–408 lb): Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 290 kPa (42 psi) (2.90 kgf/cm²) High-speed riding: Front: 250 kPa (36 psi) (2.50 kgf/cm²) Rear: 250 kPa (36 psi) (2.
U5PX16E0.book Page 20 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● Tire information ● 1. Tire air valve 2. Tire air valve core 3. Tire air valve cap with seal This motorcycle is equipped with cast wheels and tubeless tires with valves. EWA10480 WARNING ● ● The front and rear tires should be of the same make and design, otherwise the handling characteristics of the motorcycle cannot be guaranteed.
U5PX16E0.book Page 21 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels 6 To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
U5PX16E0.book Page 22 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 Adjusting the clutch lever free play NOTE: If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 5. To increase the clutch lever free play, turn the adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6.
U5PX16E0.book Page 23 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22092 Adjusting the brake lever free play EWA10630 WARNING ● ● 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play 6 The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
U5PX16E0.book Page 24 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU34090 Rear brake pads 1. Remove the brake caliper bolt, and then tilt the caliper forward.
U5PX16E0.book Page 25 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22580 Checking the brake fluid level Front brake 1. Minimum level mark Rear brake 6 Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
U5PX16E0.book Page 26 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU22730 EAU23040 Changing the brake fluid Drive belt slack Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U5PX16E0.book Page 27 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23080 To adjust the drive belt slack 1. Loosen the axle nut and the brake caliper bracket bolt. 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction (a). To loosen the drive belt, turn the adjusting bolt on each side of the swingarm in direction (b), and then push the rear wheel forward.
U5PX16E0.book Page 28 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23091 EAU23111 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U5PX16E0.book Page 29 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23141 Recommended lubricants: Brake pedal: Silicone grease Shift pedal: Lithium-soap-based grease (allpurpose grease) Checking and lubricating the brake and clutch levers Brake lever Clutch lever 6 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U5PX16E0.book Page 30 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23200 EAUM1650 EAU23250 Checking and lubricating the sidestand Lubricating the swingarm pivots Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5PX16E0.book Page 31 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23271 EAU23280 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5PX16E0.book Page 32 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 Checking the wheel bearings EAU33650 Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Battery 3.
U5PX16E0.book Page 33 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR ● 6 ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
U5PX16E0.book Page 34 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU34331 Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Fuel injection system fuse: 15.0 A ECU (Electronic Control Unit) fuse: 10.0 A Auto-decompression fuse: 15.0 A Backup fuse: 7.5 A Replacing the fuses The main fuse and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 3-9.
U5PX16E0.book Page 35 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR 6. Install the battery cover, and then hook the battery band onto the holder. EAU23792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the headlight unit by removing the screws. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, and then remove the defective bulb. 6 1. Screw 2.
U5PX16E0.book Page 36 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 EAU24180 Tail/brake light WARNING This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into position, and then secure it with the bulb holder.
U5PX16E0.book Page 37 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24210 EAU24321 Replacing a turn signal light bulb Replacing a license plate light bulb 1. Remove the turn signal lens by removing the screws. 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1. Turn signal light bulb 6 1. Screw 2. Remove the defective bulb by pushing it in and turning it counterclockwise. 3.
U5PX16E0.book Page 38 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 Supporting the motorcycle 1. 2. 3. 4. Nut Washer Bulb License plate light lens 4. Insert a new bulb into the socket. 5. Install the license plate light lens by installing the washers and the nuts. 6. Install the license plate light unit by installing the rubber dampers, washers and the nuts.
U5PX16E0.book Page 39 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU25850 Troubleshooting 6 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U5PX16E0.book Page 40 Wednesday, May 16, 2007 10:26 AM PERIODIC MAINTENANCE AND MINOR REPAIR EAU42600 Troubleshooting chart EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 CAUTION: Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM MOTORCYCLE CARE AND STORAGE ● ● contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U5PX16E0.book Page 4 Wednesday, May 16, 2007 10:26 AM MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM SPECIFICATIONS Dimensions: Overall length: 2385 mm (93.9 in) Overall width: 935 mm (36.8 in) Overall height: 1120 mm (44.1 in) Seat height: 730 mm (28.7 in) Wheelbase: 1665 mm (65.6 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3400 mm (133.9 in) Weight: With oil and fuel: 295.0 kg (650 lb) Engine: 8 Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1670.0 cm³ Bore × stroke: 97.0 × 113.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 29.25 ° Trail: 130.0 mm (5.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM SPECIFICATIONS Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.8 W × 2 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED 8 Fuel injection system fuse: 15.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5PX16E0.book Page 3 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5PX16E0.book Page 5 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5PX16E0.book Page 7 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U5PX16E0.book Page 8 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U5PX16E0.book Page 9 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5PX16E0.book Page 10 Wednesday, May 16, 2007 10:26 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5PX16E0.book Page 1 Wednesday, May 16, 2007 10:26 AM INDEX A Fuel level warning light............................3-2 Fuel tank cap...........................................3-7 Fuses, replacing....................................6-34 Accessories and replacement parts ..... 6-21 Air filter elements, replacing ................. 6-14 B Battery .................................................. 6-32 Brake and clutch levers, checking and lubricating ....................................
U5PX16E0.book Page 2 Wednesday, May 16, 2007 10:26 AM INDEX Turn signal switch ................................... 3-5 V Valve clearance .................................... 6-18 Vehicle identification number .................. 9-1 W Warranty, extended................................. 9-9 Warranty, limited ..................................... 9-7 Wheel bearings, checking..................... 6-32 Wheels ..................................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2007.05-0.
