Read this manual carefully before operating this vehicle.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM IMPORTANT MANUAL INFORMATION EAU10193 XV17AWY(C)/XV17ASY(C)/XV17ATY(C)/XV17ATSY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-3 Controls and instruments.................3-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock .............
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM TABLE OF CONTENTS Battery ..........................................7-31 Replacing the fuses ......................7-33 Replacing the headlight bulb ........7-34 Tail/brake light ..............................7-35 Replacing a turn signal light bulb ...........................................7-35 Replacing a license plate light bulb ...........................................7-36 Supporting the motorcycle ............7-36 Troubleshooting .................
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM LOCATION OF IMPORTANT LABELS EAU10383 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U5VN15E0.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM SAFETY INFORMATION Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM DESCRIPTION EAU32220 Left view XV17AWY(C)/XV17ASY(C) 1 3 5 1. 2. 3. 4. 5.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM DESCRIPTION XV17ATY(C)/XV17ATSY(C) 1 2 3 3 5 1. 2. 3. 4. 5.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM DESCRIPTION EAU32230 Right view XV17AWY(C)/XV17ASY(C) 1 2 3 3 9 1. 2. 3. 4. 5. 6. 7. 8 7 6 5 4 8. Transfer case oil level check bolt (page 7-14) 9.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM DESCRIPTION XV17ATY(C)/XV17ATSY(C) 1 2 3 4 3 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 6 5 10.
U5VN15E0.book Page 5 Wednesday, July 9, 2008 9:23 AM DESCRIPTION EAU32240 Controls and instruments XV17AWY(C)/XV17ASY(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U5VN15E0.book Page 6 Wednesday, July 9, 2008 9:23 AM DESCRIPTION XV17ATY(C)/XV17ATSY(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. EAU11003 Indicator and warning lights 3 2 4 5 1 6 1. 2. 3. 4. 5. 6.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11532 4 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-5 for an explanation of the self-diagnosis device.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS Speedometer Odometer, tripmeters and fuel reserve tripmeter Fuel gauge 1 1 1 4 1. Speedometer 1. Fuel gauge When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases.
U5VN15E0.book Page 5 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS from that point. In that case, push the “ ” side of the “SELECT” switch to switch the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP A → TRIP B → ODO → F-TRIP 4 TIP Push the “ ” side of the “SELECT” switch to switch the display in the reverse order.
U5VN15E0.book Page 6 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Brightness control mode 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level.
U5VN15E0.book Page 7 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1 2 TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection. 3 4 4 1. 2. 3. 4.
U5VN15E0.book Page 8 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12880 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U5VN15E0.book Page 9 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13121 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING 4 1. Brake pedal The brake pedal is on the right side of the motorcycle.
U5VN15E0.book Page 10 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U5VN15E0.book Page 11 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS 4 um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.
U5VN15E0.book Page 12 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”. 1. Projection 2. Seat holder In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for locking the steering with a padlock.
U5VN15E0.book Page 13 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14321 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU14581 Windshield [XV17ATY(C)/XV17ATSY(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. 1 4 1.
U5VN15E0.book Page 14 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height 1. Remove the bolts on each side of the windshield. 2. Move the windshield to the other position. 3. Install the bolts and tighten them to the specified torque. 4. Loosen the screws holding the windshield cover located above the headlight, position the cover close to the headlight without touching it, and then tighten the screws. ● ● ● Securely tighten the windshield bolts.
U5VN15E0.book Page 15 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS To open a saddlebag Unbuckle the belts and fold up the flap. EAU35890 Sidecases [XV17ATSY(C)] EWA12520 WARNING 4 To close a saddlebag Fold the flap down and buckle both belts securely. TIP For saddlebag cleaning and care, see page 8-1. Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-18 for important loading and tire pressure information.
U5VN15E0.book Page 16 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. TIP Push the lid down so that the latch snaps into place. ECA13090 NOTICE To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid. EAU14814 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut.
U5VN15E0.book Page 17 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Tightening torque: Locknut: 35 Nm (3.5 m·kgf, 25 ft·lbf) Sidestand EWA10221 WARNING 4 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17AWY(C)/XV17ASY(C) Distance A = 42.5 mm (1.67 in) XV17ATY(C)/XV17ATSY(C) Distance A = 45.5 mm (1.79 in) Maximum (hard): Distance A = 51.5 mm (2.03 in) 3. Tighten the locknut to the specified torque.
U5VN15E0.book Page 18 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. EAU44891 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U5VN15E0.book Page 19 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 If a malfunction is noted, have a Yamaha dealer check the system before riding. NO The neutral switch may not be working correctly.
U5VN15E0.book Page 20 Wednesday, July 9, 2008 9:23 AM INSTRUMENT AND CONTROL FUNCTIONS EAU45691 Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector behind panel A can be used when the key is in the “ON” position. 1 4 1. Auxiliary DC connector ECA15310 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the battery may discharge.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU16244 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM OPERATION AND IMPORTANT RIDING POINTS 6 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, always warm the engine up before starting off.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit 7 The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U5VN15E0.book Page 5 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness.
U5VN15E0.book Page 6 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 18 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 19 * Sidestand switch • Check operation and replace if necessary.
U5VN15E0.book Page 7 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 28 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 29 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U5VN15E0.book Page 8 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels 1 2. Remove the bolts, and then take the panel off as shown. 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Bolt 1 7 1. Panel A 2.
U5VN15E0.book Page 9 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19544 Checking the spark plugs 2. Install panel A. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine. To remove a spark plug 1.
U5VN15E0.book Page 10 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 7 2.
U5VN15E0.book Page 11 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34088 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading. 2.
U5VN15E0.book Page 12 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 TIP Skip steps 7–9 if the oil filter cartridge is not being replaced. NOTICE Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 7 To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the rider seat. (See page 4-12.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3.
U5VN15E0.book Page 13 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1. O-ring TIP Make sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13.
U5VN15E0.book Page 14 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 16. Turn the engine off, and then check the oil level and correct it if necessary. 17. Install the rider seat.
U5VN15E0.book Page 15 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. If the oil is below the brim of the check hole, remove the oil filler cap, add sufficient oil of the recommended type to raise it to the correct level, and then install the oil filler cap. To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 2. Remove the drain bolt and the check bolt to drain the oil from the transfer case.
U5VN15E0.book Page 16 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. EAU45701 Cleaning the air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are riding in unusually wet or dusty areas. 1.
U5VN15E0.book Page 17 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 1 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. Checking the throttle cable free play 1. Hose 10. Install the air filter case bolts. 11. Push the air filter case onto the air filter case joint, and then tighten the clamp screw. 1 1. Hose 8. Install the air filter case cover by installing the screws. 9.
U5VN15E0.book Page 18 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU32521 Valve clearance Tires (For spoke wheel model) The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U5VN15E0.book Page 19 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10560 WARNING ● ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, contact a Yamaha dealer immediately and have the tire replaced. Minimum tire tread depth (front and rear): 1.0 mm (0.
U5VN15E0.book Page 20 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21423 Tires (For cast wheel models) To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA11011 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U5VN15E0.book Page 21 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT Yamaha dealer, who has the necessary professional knowledge and experience. EWA10461 WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle may be different, which could lead to an accident. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U5VN15E0.book Page 22 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21940 7 EAU21960 Spoke wheels Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel.
U5VN15E0.book Page 23 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free play, turn the adjusting bolt in direction (b). 4. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows. 5. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 6. Loosen the locknut further down the clutch cable.
U5VN15E0.book Page 24 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tighten the locknut. EAU22271 EWA10630 WARNING ● ● 7 After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
U5VN15E0.book Page 25 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU22580 Checking the brake fluid level Front brake EAU22470 Rear brake pads 1 1. Minimum level mark Rear brake 1. Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake.
U5VN15E0.book Page 26 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● ● Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U5VN15E0.book Page 27 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. TIP A belt tension gauge is available at a Yamaha dealer.
U5VN15E0.book Page 28 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44271 Checking and lubricating the brake and shift pedals EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 7 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U5VN15E0.book Page 29 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U5VN15E0.book Page 30 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23250 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U5VN15E0.book Page 31 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-36 for more information.
U5VN15E0.book Page 32 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
U5VN15E0.book Page 33 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45661 1 Replacing the fuses The main fuse and fuel injection system fuse are located in the starter relay case behind panel B. (See page 7-8.) To access the fuses, remove the quick fastener and push the starter relay case cover inward to unhook it from the slot, and then pull the cover off. 3 1 1 3 2 7 6 54 3 2 1. Main fuse 2. Fuel injection system spare fuse 3.
U5VN15E0.book Page 34 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23794 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.0 A 7 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows.
U5VN15E0.book Page 35 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24212 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws. 1 1. Headlight bulb holder 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5.
U5VN15E0.book Page 36 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU31963 Replacing a license plate light bulb 3. Remove the burnt-out bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1. Bulb 1. Bolt 7 2. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 4. Insert a new bulb into the socket. 5.
U5VN15E0.book Page 37 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U5VN15E0.book Page 38 Wednesday, July 9, 2008 9:23 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26085 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM MOTORCYCLE CARE AND STORAGE windshield. Before using them, make a test by polishing an area which does not affect your visibility. 7. Let the motorcycle dry completely before storing or covering it. ● EWA11131 Avoid using abrasive polishing compounds as they will wear away the paint. WARNING After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM MOTORCYCLE CARE AND STORAGE Exposure to the elements can dry out the leather over time. Therefore, an occasional application of a good quality mink oil is recommended to restore the leather and lift its water resistance. Make sure that the saddlebags are clean and dry before applying the mink oil. Using a soft cloth or a dauber, work a thin coat of mink oil into the leather surface of the saddlebags.
U5VN15E0.book Page 5 Wednesday, July 9, 2008 9:23 AM MOTORCYCLE CARE AND STORAGE 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6. Cover each muffler outlet with a plastic bag to prevent moisture from entering them. 7. Remove the battery and fully charge it.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17ASY 1140 mm (44.9 in) XV17ASYC 1140 mm (44.9 in) XV17ATSY 1500 mm (59.1 in) XV17ATSYC 1500 mm (59.1 in) XV17ATY 1500 mm (59.1 in) XV17ATYC 1500 mm (59.1 in) XV17AWY 1140 mm (44.9 in) XV17AWYC 1140 mm (44.9 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM SPECIFICATIONS Clutch: Clutch type: Wet, multiple-disc Transmission: Primary reduction system: Spur gear Primary reduction ratio: 72/47 (1.532) Secondary reduction system: Chain/belt drive Secondary reduction ratio: 35/32 × 70/32 (2.393) Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 30/19 (1.579) 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM SPECIFICATIONS Loading condition: XV17ASY 90–191 kg (198–421 lb) XV17ASYC 90–191 kg (198–421 lb) XV17ATSY 90–177 kg (198–390 lb) XV17ATSYC 90–177 kg (198–390 lb) XV17ATY 90–177 kg (198–390 lb) XV17ATYC 90–177 kg (198–390 lb) XV17AWY 90–191 kg (198–421 lb) XV17AWYC 90–191 kg (198–421 lb) Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 280 kPa (2.
U5VN15E0.book Page 4 Wednesday, July 9, 2008 9:23 AM SPECIFICATIONS Engine trouble warning light: LED Fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U5VN15E0.book Page 3 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5VN15E0.book Page 5 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5VN15E0.book Page 7 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U5VN15E0.book Page 8 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U5VN15E0.book Page 9 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5VN15E0.book Page 10 Wednesday, July 9, 2008 9:23 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5VN15E0.book Page 1 Wednesday, July 9, 2008 9:23 AM INDEX A Air filter element, cleaning..................... 7-16 Auxiliary DC connector ......................... 4-20 H B Battery................................................... 7-31 Brake and clutch levers, checking and lubricating ........................................... 7-28 Brake and shift pedals, checking and lubricating ........................................... 7-28 Brake fluid, changing ............................
U5VN15E0.book Page 2 Wednesday, July 9, 2008 9:23 AM INDEX Turn signal indicator lights ...................... 4-2 Turn signal light bulb, replacing............ 7-35 Turn signal switch................................... 4-7 V Valve clearance .................................... 7-18 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking .................... 7-31 Wheels..
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.07-0.
