Read this manual carefully before operating this vehicle.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha Royal Star™ Series. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM IMPORTANT MANUAL INFORMATION EAU10193 XVZ13CTY(C)/XVZ13CTSY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ..............
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM TABLE OF CONTENTS Checking and lubricating the brake and clutch levers .......7-28 Checking and lubricating the sidestand .............................7-29 Lubricating the swingarm pivots ...7-29 Lubricating the rear suspension ...7-29 Checking the front fork .................7-30 Checking the steering ...................7-30 Checking the wheel bearings .......7-31 Battery ..........................................7-31 Replacing the fuses ................
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM LOCATION OF IMPORTANT LABELS EAU10383 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1D614E0.book Page 4 Thursday, May 15, 2008 2:13 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Sidecase (page 4-16) 10.Tail/brake light (page 7-35) 11.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM DESCRIPTION EAU10420 Right view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Windshield (page 4-15/4-6) 10.Headlight (page 7-34) 11.Front turn signal/position lights (page 7-35) 12.Fuse box 1 (page 7-32) 13.Brake pedal (page 4-8) 14.Rider footrest 15.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident. 2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it. 3. Remove the key.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS The key cannot be removed. EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11121 Oil level warning light “ ” This warning light comes on if the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to “ON”.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11442 EAU11450 Coolant temperature warning light “ ” This warning light comes on if the engine overheats. If this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
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U1D614E0.book Page 5 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35162 Cruise control system This model is equipped with a cruise control system designed to maintain a set traveling speed. Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 50 km/h (30 mi/h) and 130 km/h (80 mi/h). To activate and set the cruise control system: 1.
U1D614E0.book Page 6 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS is increased by more than 8 km/h (5 mi/h), the cruise control system will be deactivated until the traveling speed is within 8 km/h (5 mi/h) of the set speed. 4 Deactivating the cruise control system Applying the front or rear brake or disengaging the clutch will automatically deactivate the cruise control system. Push the “CANCEL” switch to manually deactivate the cruise control system.
U1D614E0.book Page 7 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U1D614E0.book Page 8 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U1D614E0.book Page 9 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap EAU13212 TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard. 1. Fuel tank cap lock cover 2. Unlock. 3. “ ” mark Fuel Make sure there is sufficient gasoline in the tank.
U1D614E0.book Page 10 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13301 4 1. Fuel tank filler tube 2. Fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4. Be sure to securely close the fuel tank cap.
U1D614E0.book Page 11 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13550 Fuel cock This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”! ON The fuel cock supplies fuel from the tank to the carburetors while also filtering it.
U1D614E0.book Page 12 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13600 Starter (choke) knob “ ” EAU13780 Locking the steering with a padlock EAU35170 Rider seat To remove the rider seat Remove the bolts, and then pull the rider seat up. 4 1. Starter (choke) knob “ ” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke).
U1D614E0.book Page 13 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35791 Passenger backrest To remove the backrest 1. Push the lever on each side of the backrest downward. 1. Projection 2. Seat holder To install the backrest Place the backrest in the original position, then pull it backward until it stops and the levers snap locking it into place. TIP Make sure that the rider seat is properly secured before riding. 1. Backrest lever 2.
U1D614E0.book Page 14 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35181 Helmet holder A helmet holding cable is provided in the left sidecase to secure a helmet to the helmet holder. 4 To secure a helmet to the helmet holder 1. To open the helmet holder, insert the key into the helmet holder lock, and then turn the key as shown. 1. Locked position 1. Helmet holding cable 3.
U1D614E0.book Page 15 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35222 Windshield To remove the windshield 1. Push the lever on each side of the windshield forward. To install the windshield 1. Place the windshield in the original position as shown. 1. Helmet holding cable 2. Helmet To release the helmet from the helmet holder 1. Open the helmet holder, remove the helmet holding cable from the helmet holder and the helmet, and then close the helmet holder. 2.
U1D614E0.book Page 16 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35210 Sidecases EWA12520 WARNING 4 Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-21 for important loading and tire pressure information. ● Always securely close the sidecases before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 9 kg (20 lb) for each sidecase.
U1D614E0.book Page 17 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. TIP Push both sides of the lid down so that both latches snap into place. ECA13090 NOTICE To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid.
U1D614E0.book Page 18 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14801 Spring rate: Minimum (soft): Air pressure = 0 kPa (0 kgf/cm², 0 psi) Standard: Air pressure = 0 kPa (0 kgf/cm², 0 psi) Maximum (hard): Air pressure = 50 kPa (0.5 kgf/cm², 7.1 psi) 4 5. Securely install the air valve caps. Adjusting the shock absorber assembly This shock absorber assembly is equipped with an air valve for adjusting the spring rate.
U1D614E0.book Page 19 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. below and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U1D614E0.book Page 20 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 If a malfunction is noted, have a Yamaha dealer check the system before riding. NO The neutral switch may not be working correctly.
U1D614E0.book Page 21 Thursday, May 15, 2008 2:13 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35202 Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ACC” or “ON” position. 4 1. Auxiliary DC connector ECA13101 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 5 A or 60 W, otherwise the battery may discharge.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 4-9 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 7-12 Final gear oil • Check vehicle for oil leakage. 7-15 Coolant • Check coolant level in reservoir.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended fluid to specified level. Check hydraulic system for leakage. PAGE Clutch • • • • • Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM OPERATION AND IMPORTANT RIDING POINTS ● ● 6 The coolant temperature warning light should come on when the key is turned to “ON”, and then go off after two to three seconds. If the coolant temperature warning light flickers or remains on after starting, immediately stop the engine and have a Yamaha dealer check the electrical circuit. The engine trouble warning light should also come on when the key is turned to “ON”.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM OPERATION AND IMPORTANT RIDING POINTS EAU16671 Shifting ECA10260 NOTICE ● 1. Shift pedal 2. Neutral position Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances.
U1D614E0.book Page 4 Thursday, May 15, 2008 2:13 PM OPERATION AND IMPORTANT RIDING POINTS 3. Shift the transmission into the neutral position when the motorcycle is almost completely stopped. The neutral indicator light should come on. EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below.
U1D614E0.book Page 5 Thursday, May 15, 2008 2:13 PM OPERATION AND IMPORTANT RIDING POINTS EAU17171 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING ● ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU35801 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located inside the right sidecase. (See page 4-16.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. 7 ITEM ROUTINE 1 * Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold.
U1D614E0.book Page 4 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 1 * Air filter elements • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation and fluid leakage. • Correct if necessary.
U1D614E0.book Page 5 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U1D614E0.book Page 6 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 19 * Shock absorber assembly • Check operation and for oil leakage.
U1D614E0.book Page 7 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U1D614E0.book Page 8 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1. Cowling B 2. Panel B 3. Panel C 1. Cowling A 2. Bolt 3. Quick fastener screw EAU35841 Cowling A 1. Cowling A 2. Panel A To remove the cowling 1.
U1D614E0.book Page 9 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Make sure that the projection fits into the grommet. 2. Install cowling A. EAU35860 Panels A and B 1. Grommet 2. Projection 3. Cowling A 1. Cowling B 2. Bolt To remove one of the panels Remove the bolt, and then pull the panel off as shown. 1. Bolt 1. Panel A 2. Bolt TIP Make sure that the projection fits into the grommet. 7 EAU35850 Cowling B To remove the cowling 1. Remove cowling A. 2.
U1D614E0.book Page 10 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Panel B 2. Bolt To install the panel Place the panel in the original position, and then install the bolt. EAU19333 Panel C To remove the panel 1. Remove panel B. 2. Remove the left passenger footrest by removing the bolts. 3. Remove the screw, and then pull the panel off as shown. 1. Panel C 2. Screw 3. Bolt To install the panel 1. Place the panel in the original position, and then install the screw. 7 2.
U1D614E0.book Page 11 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. EAU19544 Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U1D614E0.book Page 12 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. EAU19672 Canister (for California only) The engine oil level should be checked before each ride.
U1D614E0.book Page 13 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Engine oil level check window 2. Maximum level mark 3. Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. 7 To change the engine oil (with or without oil filter cartridge replacement) 1. Place the vehicle on a level surface. 2.
U1D614E0.book Page 14 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.50 L (3.70 US qt, 3.08 Imp.qt) With oil filter cartridge replacement: 3.70 L (3.91 US qt, 3.26 Imp.qt) 1. O-ring TIP Make sure that the O-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1. Torque wrench 2.
U1D614E0.book Page 15 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 11. Turn the engine off, and then check the oil level and correct it if necessary. 2 1. “CD” specification 2. “ENERGY CONSERVING II” The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle.
U1D614E0.book Page 16 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the oil filler bolt, and then check the oil level in the final gear case. TIP The oil level should be at the brim of the filler hole. 1. Final gear oil filler bolt 2. Final gear oil drain bolt 3. Correct oil level 3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise it to the correct level. 4.
U1D614E0.book Page 17 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU20213 To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position. 2. Remove panel A. (See page 7-8.
U1D614E0.book Page 18 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33031 Changing the coolant The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt to remove the radiator cap when the engine is hot.
U1D614E0.book Page 19 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Air filter element 2. Screw 7 6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged, replace it. 7. Install the air filter element by fitting the projection on the air filter element into the holder in the air filter case, then tightening the screws.
U1D614E0.book Page 20 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21271 Carburetors The carburetors are important parts of the engine and emission control system, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
U1D614E0.book Page 21 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU32542 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U1D614E0.book Page 22 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10520 WARNING It is dangerous to ride with a wornout tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. 1. Tire sidewall 2. Tire wear indicator 3.
U1D614E0.book Page 23 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21992 EAU22073 Cast wheels 7 To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel.
U1D614E0.book Page 24 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. WARNING ● ● 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
U1D614E0.book Page 25 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22470 EAU22660 Checking the brake and clutch fluid levels Front brake Rear brake pads EAU22430 Front brake pads 1.
U1D614E0.book Page 26 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT Clutch ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. brake fluid level goes down suddenly, have a Yamaha dealer check the cause. Recommended brake and clutch fluid: DOT 4 brake fluid 1.
U1D614E0.book Page 27 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22751 7 EAU23093 EAU23111 Changing the brake and clutch fluids Checking and lubricating the cables Checking and lubricating the throttle grip and cable Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart.
U1D614E0.book Page 28 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44271 Checking and lubricating the brake and shift pedals EAU43600 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U1D614E0.book Page 29 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAUM1650 Lubricating the rear suspension The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. The pivoting points of the rear suspension must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U1D614E0.book Page 30 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U1D614E0.book Page 31 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23290 Checking the wheel bearings EAU23373 EWA10760 Battery WARNING The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. ● 1. Battery 2. Negative battery lead (black) 3.
U1D614E0.book Page 32 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. To store the battery 1.
U1D614E0.book Page 33 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. 2. 3. 4. Cruise control fuse Carburetor heater fuse Auxiliary DC connector fuse Spare fuse Fuse box 2 is located behind panel B. (See page 7-8.) 7 1. 2. 3. 4. 5. 6. Backup fuse (for odometer and clock) Radiator fan fuse Headlight fuse Signaling system fuse Ignition fuse Spare fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2.
U1D614E0.book Page 34 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23794 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10660 NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely affected.
U1D614E0.book Page 35 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24283 Replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing the screws. 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break.
U1D614E0.book Page 36 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U1D614E0.book Page 37 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42311 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U1D614E0.book Page 38 Thursday, May 15, 2008 2:13 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution EAU38012 Cleaning ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM MOTORCYCLE CARE AND STORAGE ● Many expensive repair bills have resulted from improper high-pressure washer applications, such as those available at coin-operated car washers. 1. Rinse any dirt and degreaser off with a garden hose, using only enough pressure to do the job. 2. Once the majority of the dirt has been hosed off, wash all surfaces with warm water and a mild detergent. Use a toothbrush or bottlebrush to get into those hard-toreach places. 3.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM MOTORCYCLE CARE AND STORAGE 8 3. Drain the carburetor float chambers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 5. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM SPECIFICATIONS Dimensions: Overall length: 2505 mm (98.6 in) Overall width: 1010 mm (39.8 in) Overall height: 1525 mm (60.0 in) Seat height: 740 mm (29.1 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 150 mm (5.91 in) Minimum turning radius: 3500 mm (137.8 in) Weight: With oil and fuel: 383.0 kg (844 lb) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: V-type 4-cylinder Displacement: 1294.0 cm³ Bore × stroke: 79.0 × 66.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM SPECIFICATIONS Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 43/17 (2.529) 2nd: 31/19 (1.632) 3rd: 30/25 (1.200) 4th: 24/25 (0.960) 5th: 22/28 (0.786) Chassis: Frame type: Double cradle Caster angle: 28.83 ° Trail: 131.0 mm (5.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM SPECIFICATIONS Voltage, capacity: 12 V, 18.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U1D614E0.book Page 3 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1D614E0.book Page 5 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1D614E0.book Page 7 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION EAU26693 YAMAHA MOTOR CORPORATION, U.S.A. ROYAL STAR™ SERIES LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that each new Yamaha Royal Star Series motorcycle purchased from an authorized Yamaha motorcycle dealer in the continental United States will be free from defects in material or workmanship for the period of time stated herein, subject to certain stated limitations.
U1D614E0.book Page 8 Thursday, May 15, 2008 2:13 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damage, and oil, oil filters, air filters, spark plugs, and brake shoes or pads.
U1D614E0.book Page 1 Thursday, May 15, 2008 2:13 PM INDEX A Engine, starting a warm.......................... 6-2 Engine stop switch.................................. 4-7 Engine trouble warning light ................... 4-3 Air filter elements, cleaning................... 7-18 Auxiliary DC connector ......................... 4-21 B Battery................................................... 7-31 Brake and clutch fluid levels, checking .............................................
U1D614E0.book Page 2 Thursday, May 15, 2008 2:13 PM INDEX Swingarm pivots, lubricating................. 7-29 T Throttle cable free play, checking......... 7-20 Throttle grip and cable, checking and lubricating ........................................... 7-27 Tires...................................................... 7-21 Tool kit .................................................... 7-2 Troubleshooting.................................... 7-36 Troubleshooting charts .........................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.05-0.
