Read this manual carefully before operating this vehicle.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XV19CTSY(C)/XV19CTY(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM IMPORTANT MANUAL INFORMATION EAU10193 XV19CTSY(C)/XV19CTY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 Sidestand ..................................... 4-21 Ignition circuit cut-off system ........ 4-22 Auxiliary DC connector ................. 4-24 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM TABLE OF CONTENTS License plate light .........................7-29 Supporting the motorcycle ............7-29 Troubleshooting ............................7-30 Troubleshooting chart ...................7-31 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ................................................8-1 Storage ...........................................
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM LOCATION OF IMPORTANT LABELS EAU10383 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM LOCATION OF IMPORTANT LABELS 1 California only 5 NOTICE • Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. • Use neutral detergent.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U2C513E0.book Page 4 Wednesday, October 8, 2008 2:30 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Sidebag (page 4-17) 10.License plate light (page 7-29) 11.Tail/brake light (page 7-28) 12.Engine oil drain bolt B (crankcase) (page 7-9) 13.Engine oil drain bolt A (crankcase) (page 7-9) 14.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM DESCRIPTION EAU10420 Right view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear brake light switch (page 7-16) 10.Engine oil filter cartridge (page 7-9) 11.Engine oil drain bolt (oil tank) (page 7-9) 12.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38390 EAU10540 EAU10681 The main switch/steering lock is located under the main switch/steering lock cover. To access the main switch/steering lock, slide the cover forward. ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11363 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU38429 Multi-function meter unit ● ● ● EAU11532 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-6 for an explanation of the self-diagnosis device.
U2C513E0.book Page 4 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 4 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone 1. “SELECT” switch When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Reset switch The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U2C513E0.book Page 5 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge Odometer, tripmeters, fuel reserve tripmeter and clock 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.0 L (0.79 US gal, 0.66 Imp.gal) remain in the fuel tank. If this occurs, refuel as soon as possible.
U2C513E0.book Page 6 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 4 2. Push the “SELECT” and reset switches together for at least two seconds. 3. When the hour digits start flashing, push the reset switch to set the hours. 4. Push the “SELECT” switch, and the minute digits will start flashing. 5. Push the reset switch to set the minutes. 6. Push the “SELECT” switch and then release it to start the clock.
U2C513E0.book Page 7 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 5. Push the “SELECT” switch to select the LCD. Item number “2” is displayed. Adjust the LCD brightness level by pushing the reset switch. EAU12347 Handlebar switches Left 1. 2. 3. 4. 5. 1. LCD 2. Item number 3. Brightness level Speedometer needle Tachometer needle Fuel gauge needle Item number Brightness level 7. Push the “SELECT” switch. The odometer/tripmeter/clock display will return to the prior mode. 6.
U2C513E0.book Page 8 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 4 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U2C513E0.book Page 9 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44600 “SELECT” switch This switch is used to perform selections in the odometer, tripmeter, to set the clock and to set the brightness mode of the multi-function meter unit. See “Multi-function meter unit” on page 4-3 for detailed information. EAU12820 EAU12880 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip.
U2C513E0.book Page 10 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13121 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. 2. 3. 4. 4 Fuel tank cap lock cover “ ” mark Unlock. Lock.
U2C513E0.book Page 11 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.
U2C513E0.book Page 12 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13381 4 Recommended fuel: PREMIUM UNLEADED GASOLINE ONLY Fuel tank capacity: 17.0 L (4.49 US gal, 3.74 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.0 L (0.79 US gal, 0.66 Imp.gal) gasoline of a different brand.
U2C513E0.book Page 13 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU34042 NOTICE Rider seat Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U2C513E0.book Page 14 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS To install the backrest 1. Open the sidebag lids. (See page 4-17.) 2. Fit the slot on each backrest bracket (left and right side) into the groove of its holder. NOTICE: Be careful not to scratch the fender when fitting the slot into the groove. [ECA15372] EAU39155 Passenger backrest To remove the backrest 1. Open the sidebag lids. (See page 4-17.) 2.
U2C513E0.book Page 15 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS backrest is loose, a passenger might lose balance and fall. EAU38342 Helmet holder [EWA14283] 1. Helmet holding cable 2. Helmet 1. Helmet holder 2. Helmet holding cable The helmet holder is located under the rider seat. A helmet holding cable is provided beside the owner’s tool kit to secure a helmet to the helmet holder. 1. Holder 2. Lever hook 4.
U2C513E0.book Page 16 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU39141 Windshield To remove the windshield 1. Insert the key into the windshield lock, turn it clockwise and then remove the key. ECA15350 4 NOTICE Securely hold the windshield to prevent it from falling when removing. 1. Key 2. Unlock. 2.
U2C513E0.book Page 17 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS then remove the key. WARNING! Make sure that the fastener is locked in place as shown. [EWA14271] EWA14340 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-14 for important loading and tire pressure information. ● Always securely close the sidebags before riding. ● Distribute weight evenly on each side of the motorcycle.
U2C513E0.book Page 18 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS ECA15380 NOTICE To avoid locking the key in, never lock either sidebag and remove the key from the lock before closing the lid. 4 To open a sidebag lid 1. Insert the key into the sidebag lock, and then turn the key counterclockwise. 1. Key 2. Unlock. 2. Push the key in, and then fold the sidebag lid up. 1. Fastener To close a sidebag lid 1. Fold the sidebag lid down so that the latch snaps into place. 2.
U2C513E0.book Page 19 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 3. Insert the fasteners through the holes in the sidebag into their holders, and then turn them clockwise until they stop. 1. Fastener 4. Close the sidebag lid. WARNING! Make sure that all the fasteners in both sidebags are turned completely clockwise before riding. [EWA14312] TIP Water can be harmful to untreated leather.
U2C513E0.book Page 20 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS 4 load and thereby soften the suspension, turn the adjusting nut in direction (b). ● To make the adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle. ● The spring preload setting is determined by measuring distance A, shown in the illustration.
U2C513E0.book Page 21 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. EAU15281 EAU15301 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system.
U2C513E0.book Page 22 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. 4 EAU44891 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U2C513E0.book Page 23 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES If a malfunction is noted, have a Yamaha dealer check the system before riding. The neutral switch may not be working correctly.
U2C513E0.book Page 24 Wednesday, October 8, 2008 2:30 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38351 Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position. 4 1. Auxiliary DC connector ECA15310 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the battery may discharge.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM 5 CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 4-11 Engine oil • Check oil level in oil tank. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 7-9 Transfer case oil • Check vehicle for oil leakage. 7-13 Front brake • • • • • • • Check operation.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 7-20 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary. 7-21 Sidestand • Make sure that operation is smooth.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU16244 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, always warm the engine up before starting off.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U2C513E0.book Page 4 Wednesday, October 8, 2008 2:30 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 NOTICE ● ● Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary.
U2C513E0.book Page 4 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation and fluid leakage.
U2C513E0.book Page 5 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U2C513E0.book Page 6 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months No. ITEM 20 * Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. 21 * Rear suspension link pivots • Apply lithium-soap-based grease lightly.
U2C513E0.book Page 7 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU38440 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
U2C513E0.book Page 8 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U2C513E0.book Page 9 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) EAU38367 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 7 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U2C513E0.book Page 10 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U2C513E0.book Page 11 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 8–10 if the oil filter cartridge is not being replaced. 8. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench TIP Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench 7 TIP An oil filter wrench is available at a Yamaha dealer. 10.
U2C513E0.book Page 12 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT 12. Pour only 2.5 L (2.6 US qt, 2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 13. Start the engine, rev it several times, and then turn it off. 14. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U2C513E0.book Page 13 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU20051 EAU36762 Transfer case oil Air filter element The transfer case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle. In addition, the transfer case oil level should be checked and the oil must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U2C513E0.book Page 14 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU42711 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U2C513E0.book Page 15 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tire inspection EWA10461 TIP These limits may be different by regulation from country to country. If so, conform to the limits specified by the regulations of your own country. EWA10580 WARNING ● 1. Tire sidewall 2. Tire wear indicator 3. Tire tread depth 7 Always check the tires before operating the motorcycle.
U2C513E0.book Page 16 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21960 EAU22072 Cast wheels Clutch lever To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel.
U2C513E0.book Page 17 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. EAU22500 EAU38630 Checking the brake and clutch fluid levels Front brake Rear brake pads EAU22430 Front brake pads 1.
U2C513E0.book Page 18 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT Clutch 1. Minimum level mark Insufficient brake or clutch fluid may allow air to enter the brake or clutch systems, possibly causing them to become ineffective. TIP The rear brake fluid reservoir is located under the rider seat. (See page 4-13.) Before riding, check that the brake and clutch fluids are above the minimum level marks and replenish if necessary.
U2C513E0.book Page 19 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22751 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and calipers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking.
U2C513E0.book Page 20 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23093 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U2C513E0.book Page 21 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43600 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 7 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U2C513E0.book Page 22 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAU23250 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U2C513E0.book Page 23 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U2C513E0.book Page 24 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33652 Battery ● 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. EWA10760 ● working near batteries. In case of contact, administer the following FIRST AID.
U2C513E0.book Page 25 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10631 NOTICE ● ● 7 Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a constant-voltage battery charger, have a Yamaha dealer charge your battery.
U2C513E0.book Page 26 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39124 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 10.0 A Ignition fuse: 25.0 A Fuel injection system fuse: 15.0 A ECU (Electronic Control Unit) fuse: 10.0 A Auxiliary DC connector fuse: 3.0 A Taillight fuse: 10.0 A Backup fuse: 10.0 A 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4.
U2C513E0.book Page 27 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Do not touch the glass part of the bulb. Removing the headlight unit 1. Remove the windshield. (See page 4-16.) 2. Remove the headlight body cover by removing the bolts. 1. Coupler 1. Headlight bulb holder cover 4. Remove the headlight unit by removing the screws. 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. 7 1. Screw 1. Bolt 2. Headlight body cover 3.
U2C513E0.book Page 28 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Connect the coupler, and then install the headlight bulb holder cover by turning it clockwise. To replace the low beam headlight bulb 1. Disconnect the headlight coupler, and then remove the burnt-out bulb by turning it counterclockwise. Installing the headlight unit 1. Install the headlight unit by installing the screws. 2.
U2C513E0.book Page 29 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38382 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw, and then turning the lens counterclockwise. EAU24330 Supporting the motorcycle If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb.
U2C513E0.book Page 30 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U2C513E0.book Page 31 Wednesday, October 8, 2008 2:30 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU39166 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM MOTORCYCLE CARE AND STORAGE ● ● 8 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM MOTORCYCLE CARE AND STORAGE 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7. Let the motorcycle dry completely before storing or covering it. ECA10950 NOTICE ● ● ● EWA11131 WARNING Contaminants on the brakes or tires can cause loss of control.
U2C513E0.book Page 4 Wednesday, October 8, 2008 2:30 PM MOTORCYCLE CARE AND STORAGE EAU26281 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 NOTICE ● ● 8 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM SPECIFICATIONS Dimensions: Overall length: 2580 mm (101.6 in) Overall width: 1100 mm (43.3 in) Overall height: 1515 mm (59.6 in) Seat height: 705 mm (27.8 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3480 mm (137.0 in) Weight: With oil and fuel: 364.0 kg (802 lb) Engine: Engine type: Air cooled 4-stroke, OHV Cylinder arrangement: V-type 2-cylinder Displacement: 1854.0 cm³ Bore × stroke: 100.0 × 118.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 31.30 ° Trail: 152.0 mm (5.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM SPECIFICATIONS Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Auxiliary DC connector fuse: 3.0 A Backup fuse: 10.0 A Fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Taillight fuse: 10.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U2C513E0.book Page 3 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U2C513E0.book Page 5 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U2C513E0.book Page 7 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U2C513E0.book Page 8 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U2C513E0.book Page 9 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U2C513E0.book Page 10 Wednesday, October 8, 2008 2:30 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U2C513E0.book Page 1 Wednesday, October 8, 2008 2:30 PM INDEX A Air filter element .................................... 7-13 Auxiliary DC connector ......................... 4-24 Fuel tank cap ........................................ 4-10 Fuses, replacing ................................... 7-25 C Cables, checking and lubricating .......... 7-20 Canister (for California only) ................... 7-9 Care ........................................................ 8-1 Catalytic converter ....................
U2C513E0.book Page 2 Wednesday, October 8, 2008 2:30 PM INDEX V Valve clearance .................................... 7-14 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking .................... 7-23 Wheels.................................................. 7-16 Windshield ............................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.05-1.
