Read this manual carefully before operating this vehicle.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XVS13AY(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM IMPORTANT MANUAL INFORMATION EAU10193 XVS13AY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 Pre-operation check list .................. 5-2 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM TABLE OF CONTENTS Replacing the tail/brake light bulb ...........................................7-32 Replacing a front turn signal light bulb ...........................................7-32 Replacing a rear turn signal light bulb ...........................................7-33 Replacing the license plate light bulb ...........................................7-33 Supporting the motorcycle ............7-34 Troubleshooting ............................
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM LOCATION OF IMPORTANT LABELS EAU10382 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM LOCATION OF IMPORTANT LABELS 1 4 1 2 Cold tire normal pressure should be set as follows. 280 2.80 41 280 2.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U3D812E0.book Page 4 Monday, April 14, 2008 10:53 AM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear turn signal light (page 7-33) 10.Engine oil level check window (page 7-11) 11.Shift pedal (page 4-8) 12.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM DESCRIPTION EAU10420 Right view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear brake light switch (page 7-20) 10.Engine oil filter cartridge (page 7-11) 11.Engine oil drain bolt (page 7-11) 12.Coolant reservoir (page 7-14) 13.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11251 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6. 7.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU42741 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.7 L (0.98 US gal, 0.81 Imp.gal). When this occurs, refuel as soon as possible.
U3D812E0.book Page 4 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU46110 Multi-function meter unit ● ● ● ● ● 4 1. Speedometer 2.
U3D812E0.book Page 5 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters, fuel reserve tripmeter and clock 1. Odometer/tripmeter/fuel reserve tripmeter/clock Push the “ ” side of the “SELECT” switch to switch the display between the odometer mode “ODO”, the tripmeter modes “TRIP 1” and “TRIP 2” and the clock mode in the following order: ODO → TRIP 1 → TRIP 2 → Clock → ODO TIP ● Push the “ ” side of the “SELECT” switch to switch the display in the reverse order.
U3D812E0.book Page 6 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS 5. Push the “ ” or “ ” side of the “SELECT” switch to set the minutes. 6. Push the “RESET” switch and then release it to start the clock. 4 Self-diagnosis device This model is equipped with a self-diagnosis device for various electrical circuits.
U3D812E0.book Page 7 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right Left 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” 1. 2. 3. 4.
U3D812E0.book Page 8 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12711 Start switch “ ” Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. EAU12820 EAU12880 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever.
U3D812E0.book Page 9 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13091 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. Fuel tank cap lock cover 2. Unlock.
U3D812E0.book Page 10 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 4 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable.
U3D812E0.book Page 11 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13362 Recommended fuel: UNLEADED GASOLINE ONLY Fuel tank capacity: 18.5 L (4.89 US gal, 4.07 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.7 L (0.98 US gal, 0.81 Imp.gal) um unleaded fuel.
U3D812E0.book Page 12 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU42750 NOTICE Rider seat Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 4 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U3D812E0.book Page 13 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14321 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU42541 Adjusting the shock absorber assembly 4 1. Helmet holder The helmet holder is located under the rider seat. 1. Shock absorber assembly 2. Position indicator 3. Spring preload adjusting ring To secure a helmet to the helmet holder 1.
U3D812E0.book Page 14 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS ● Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 4 Spring preload setting: Minimum (soft): 1 Standard: 4 Maximum (hard): 9 EAU15301 Sidestand The sidestand is located on the left side of the frame.
U3D812E0.book Page 15 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44891 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U3D812E0.book Page 16 Monday, April 14, 2008 10:53 AM INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 If a malfunction is noted, have a Yamaha dealer check the system before riding. NO The neutral switch may not be working correctly.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 4-10 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 7-11 Coolant • Check coolant level in reservoir. • If necessary, add recommended coolant to specified level.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Throttle grip • Make sure that operation is smooth. • Check cable free play. • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Control cables • Make sure that operation is smooth. • Lubricate if necessary. Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU45310 EAU46120 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, always warm the engine up before starting off.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U3D812E0.book Page 4 Monday, April 14, 2008 10:53 AM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. √ √ √ √ √ 2 Spark plugs • Check condition.
U3D812E0.book Page 4 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation. • Adjust or replace cable.
U3D812E0.book Page 5 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U3D812E0.book Page 6 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U3D812E0.book Page 7 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U3D812E0.book Page 8 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake hoses every four years and if cracked or damaged.
U3D812E0.book Page 9 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU42430 Removing and installing the panel Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U3D812E0.book Page 10 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/LMAR7A-9 1.
U3D812E0.book Page 11 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) EAU42596 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 7 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U3D812E0.book Page 12 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Oil filter cartridge 2. Oil filter wrench 1. Engine oil drain bolt TIP Skip steps 5–7 if the oil filter cartridge is not being replaced. 5. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring TIP An oil filter wrench is available at a Yamaha dealer. 6.
U3D812E0.book Page 13 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.20 L (3.38 US qt, 2.82 Imp.qt) With oil filter cartridge replacement: 3.40 L (3.59 US qt, 2.99 Imp.qt) 1. Torque wrench Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. ECA11620 NOTICE 7 8.
U3D812E0.book Page 14 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 11. Turn the engine off, and then check the oil level and correct it if necessary. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42632 To check the coolant level 1. Place the vehicle on a level surface and hold it in an upright position.
U3D812E0.book Page 15 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U3D812E0.book Page 16 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 Checking the throttle cable free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3.
U3D812E0.book Page 17 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32542 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U3D812E0.book Page 18 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10520 WARNING It is dangerous to ride with a wornout tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer.
U3D812E0.book Page 19 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22032 Adjusting the clutch lever free play 3 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows. 4. Fully turn the adjusting bolt in direction (a) to loosen the clutch cable. 5. Loosen the locknut further down the clutch cable. 1 (b) 1. Locknut (clutch lever) 2.
U3D812E0.book Page 20 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. WARNING ● 3 ● 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
U3D812E0.book Page 21 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22390 EAU22580 Checking the brake fluid level Front brake EAU22500 EAU22430 Front brake pads 1.
U3D812E0.book Page 22 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U3D812E0.book Page 23 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. 3. Note the position of the drive belt with a force of 45 N (4.
U3D812E0.book Page 24 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 Checking and lubricating the throttle grip and cable EAU44271 Checking and lubricating the brake and shift pedals Recommended lubricant: Lithium-soap-based grease The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
U3D812E0.book Page 25 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U3D812E0.book Page 26 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1650 Lubricating the swingarm pivots EAU23250 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U3D812E0.book Page 27 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23282 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U3D812E0.book Page 28 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23373 EWA10760 Battery WARNING ● 1 3 2 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U3D812E0.book Page 29 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Fully charge the battery before installation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA10631 NOTICE ● ● 7 Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required.
U3D812E0.book Page 30 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42472 1. 2. 3. 4. 5. 6. 7. Signaling system fuse Ignition fuse Taillight fuse Radiator fan fuse Backup fuse (for odometer and clock) Headlight fuse Spare fuse Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 10.0 A Taillight fuse: 10.0 A Ignition fuse: 15.0 A Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A Radiator fan fuse: 20.
U3D812E0.book Page 31 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Remove the turn signal/position light bracket cover by removing the bolts. 1. Turn signal/position light bracket cover 2. Bolt 2. Remove the headlight unit by removing the bolts on each side. 3. Disconnect the headlight coupler, and then remove the bulb cover. 5. Place a new headlight bulb into position, and then secure it with the bulb holder. 6. Install the headlight bulb cover, and then connect the coupler.
U3D812E0.book Page 32 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42462 EAU24133 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 1. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break.
U3D812E0.book Page 33 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42484 EAU42452 Replacing a rear turn signal light bulb 1. Remove the turn signal lens by removing the screws. Replacing the license plate light bulb 1. Remove the license plate light cover by removing the bolts. 3. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 1. License plate light bulb socket 1. Screw 7 2.
U3D812E0.book Page 34 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the socket (together with the bulb) by pushing it in and turning it clockwise until it stops. 7. Place the license plate light unit in the original position, and then install the license plate light cover by installing the bolts.
U3D812E0.book Page 35 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting 7 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U3D812E0.book Page 36 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42501 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U3D812E0.book Page 37 Monday, April 14, 2008 10:53 AM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26073 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM MOTORCYCLE CARE AND STORAGE ● ● 8 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM MOTORCYCLE CARE AND STORAGE 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7. Let the motorcycle dry completely before storing or covering it. ECA10950 ● ● ● EWA11131 WARNING Contaminants on the brakes or tires can cause loss of control.
U3D812E0.book Page 4 Monday, April 14, 2008 10:53 AM MOTORCYCLE CARE AND STORAGE 8 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM SPECIFICATIONS Dimensions: Overall length: 2490 mm (98.0 in) Overall width: 980 mm (38.6 in) Overall height: 1115 mm (43.9 in) Seat height: 715 mm (28.1 in) Wheelbase: 1690 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.8 in) Weight: With oil and fuel: 303.0 kg (668 lb) Engine: Engine type: Liquid cooled 4-stroke, SOHC Cylinder arrangement: V-type 2-cylinder Displacement: 1304.0 cm³ Bore × stroke: 100.0 × 83.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM SPECIFICATIONS Chassis: Frame type: Double cradle Caster angle: 32.70 ° Trail: 145.0 mm (5.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM SPECIFICATIONS Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Oil level warning light: LED Turn signal indicator light: LED Fuel level warning light: LED Coolant temperature warning light: LED Engine trouble warning light: LED Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A Fuses: Main fuse: 50.0 A Headlight fuse: 20.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U3D812E0.book Page 3 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U3D812E0.book Page 5 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U3D812E0.book Page 7 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U3D812E0.book Page 8 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U3D812E0.book Page 9 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U3D812E0.book Page 10 Monday, April 14, 2008 10:53 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U3D812E0.book Page 1 Monday, April 14, 2008 10:53 AM INDEX A Fuel level warning light ........................... 4-3 Fuel tank cap .......................................... 4-9 Fuses, replacing ................................... 7-29 Air filter element, replacing ................... 7-15 B Battery................................................... 7-28 Brake and clutch levers, checking and lubricating ..................... 7-25 Brake and shift pedals, checking and lubricating .....................
U3D812E0.book Page 2 Monday, April 14, 2008 10:53 AM INDEX Turn signal light bulb (front), replacing............................................. 7-32 Turn signal light bulb (rear), replacing............................................. 7-33 Turn signal switch................................... 4-7 V Valve clearance .................................... 7-16 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited........................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.04-1.
