Read this manual carefully before operating this vehicle.
EAU10042 Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XVS95Y(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
IMPORTANT MANUAL INFORMATION EAU10193 XVS95Y(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, September 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ..............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS .............. 5-1 SAFETY INFORMATION ...................2-1 OPERATION AND IMPORTANT RIDING POINTS .................................. 6-1 Starting the engine .......................... 6-1 Shifting ............................................ 6-2 Engine break-in ............................... 6-3 Parking ............................................ 6-4 DESCRIPTION ....
TABLE OF CONTENTS Replacing a front turn signal light bulb ............................................7-31 Replacing a rear turn signal light bulb ............................................7-32 Replacing a license plate light bulb ............................................7-33 Supporting the motorcycle .............7-34 Troubleshooting .............................7-34 Troubleshooting chart ....................7-36 MOTORCYCLE CARE AND STORAGE ...........................................
LOCATION OF IMPORTANT LABELS EAU10383 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
LOCATION OF IMPORTANT LABELS 1 California only 3 EMISSION HOSE ROUTING THROTTLE BODY FROM FUEL TANK This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions. Do not incinerate, puncture or open. CANISTER TO ATMOSPHERE 1 2 4AA-22259-80 5PX-21668-00 3 2 4 Cold tire normal pressure should be set as follows. Up to 90kg (198 lbs) load : 225 kPa, ( 2.25 kgf/cm2 ), 33 psi : 250 kPa, ( 2.
LOCATION OF IMPORTANT LABELS 1 1 2 3 4 5 6 7 8 9 1-3
LOCATION OF IMPORTANT LABELS 1 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
SAFETY INFORMATION EAU10283 1 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
SAFETY INFORMATION ed by road and traffic conditions. Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control. The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle.
SAFETY INFORMATION engine exhaust can be drawn into a building through openings such as windows and doors. 1 2 Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories.
SAFETY INFORMATION ucts similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle.
DESCRIPTION EAU10410 Left view 1 2 3 1 2 3 4 5 6 7 8 8 9 7 6 1. Headlight (page 7-29) 2. Fuses (page 7-28) 3. Owner’s tool kit (page 7-2) 4. Battery (page 7-27) 5. Shock absorber assembly spring preload adjusting ring (page 4-13) 6. Sidestand (page 4-14) 7. Shift pedal (page 4-8) 8.
DESCRIPTION EAU10420 Right view 1 2 2 3 4 5 6 7 4 3 8 1. Air filter element (page 7-13) 2. Fuel tank cap (page 4-9) 3. Engine oil filter cartridge (page 7-10) 4.
DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 4-7) 2. Left handlebar switches (page 4-6) 3. Multi-function meter unit (page 4-3) 4. Main switch/steering lock (page 4-1) 5. Right handlebar switches (page 4-6) 6. Brake lever (page 4-8) 7.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock OFF ON the engine stalls. EAU10661 To unlock the steering Push the key in, and then turn it to “OFF” while still pushing it. OFF All electrical systems are off. The key can be removed. EWA10061 LOCK The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
INSTRUMENT AND CONTROL FUNCTIONS EAU11003 Indicator and warning lights transmission is in the neutral position. EAU11080 6 1 1 2 5 2 3 3 4 4 1. Neutral indicator light “ 5 6 7 ” 2. Fuel level warning light “ ” 3. Engine trouble warning light “ 4. Oil level warning light “ ” ” 5. Turn signal indicator light “ 6. High beam indicator light “ ” ” EAU11020 8 9 Turn signal indicator light “ ” This indicator light flashes when the turn signal switch is pushed to the left or right.
INSTRUMENT AND CONTROL FUNCTIONS EAU47140 TIP This warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. Multi-function meter unit ● 1 ● ● ● 2 1. Speedometer 2.
INSTRUMENT AND CONTROL FUNCTIONS Speedometer 1 Odometer, tripmeters, fuel reserve tripmeter and clock 1 2 1 3 4 5 6 7 8 9 odometer modes in the following order: TRIP F → TRIP A → TRIP B → ODO → TRIP F To reset a tripmeter, select it by pushing the “SELECT” switch, and then push the “RESET” switch for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi).
INSTRUMENT AND CONTROL FUNCTIONS push the “RESET” switch to set the hours. 3. Push the “SELECT” switch, and the minute digits will start flashing. 4. Push the “RESET” switch to set the minutes. 5. Push the “SELECT” switch and then release it to start the clock. Self-diagnosis device code. If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
INSTRUMENT AND CONTROL FUNCTIONS EAU12347 Handlebar switches Right Left 1 1 1 2 3 4 2 3 4 5 2 3 1. Engine stop switch “ 1. Dimmer switch “ / 2. Turn signal switch “ 6 7 self-canceling system, the turn signal lights will self-cancel after the vehicle has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. 3. Horn switch “ ” ” 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU12711 Start switch “ ” Push this switch to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. See “Multi-function meter unit” on page 4-3 for detailed information. EAU12820 Clutch lever 1 2 EAU41700 The engine trouble warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction. 3 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal EAU12890 Brake lever EAU12941 Brake pedal 1 1 1 2 3 1 4 5 6 7 8 1. Shift pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap 3 2 4 the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 1 1. Fuel tank cap lock cover 2. “ ” mark WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard. 3. Lock. 4. Unlock.
INSTRUMENT AND CONTROL FUNCTIONS 2 your eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 1 1 2 EAU13362 3 4 5 6 7 8 9 1. Fuel tank filler tube 2. Fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts.[ECA10071] 4. Be sure to securely close the fuel tank cap.
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 Catalytic converter pairable damage to the catalytic converter. This model is equipped with a catalytic converter in the exhaust system. EAU42750 Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. EWA10862 WARNING The exhaust system is hot after operation. To prevent a fire hazard or burns: ● Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn.
INSTRUMENT AND CONTROL FUNCTIONS EAU14321 2 1 Helmet holder 1 2 1 3 4 5 6 7 8 9 1. Projection 2. Seat holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. TIP Make sure that the seat is properly secured before riding. 1. Helmet holder The helmet holder is located under the rider seat. To secure a helmet to the helmet holder 1. Remove the rider seat. (See page 4-11.) 2. Attach the helmet to the helmet holder, and then securely install the seat.
INSTRUMENT AND CONTROL FUNCTIONS EAU47160 Adjusting the shock absorber assembly 1 1. Spring preload adjusting ring This shock absorber assembly is equipped with a spring preload adjusting ring, allowing the spring preload to be adjusted to suit the rider’s preference. It is recommended to have a Yamaha dealer adjust the spring preload. ● Should you choose to make the adjustment, use the special wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle.
INSTRUMENT AND CONTROL FUNCTIONS ● 1 2 ● 3 4 5 6 7 8 9 ● open the cylinder assembly. Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure. Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly. The motorcycle should not be ridden until checked by a Yamaha dealer.
FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS ● ● ● 1 Rear brake ● ● ● 2 ● ● 3 Clutch ● ● ● ● 4 Throttle grip ● ● 5 Control cables 6 ● ● Wheels and tires 7 ● ● ● Brake and shift pedals 8 Brake and clutch levers 9 ● Sidestand Chassis fasteners Instruments, lights, signals and switches ● ● ● ● ● ● ● ● ● ● Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir.
FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS ● ● Check operation of ignition circuit cut-off system. If system is not working correctly, have Yamaha dealer check vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU47101 Starting the engine 1 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 2 3 4 5 6 7 8 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury. TIP This model is equipped with: ● a lean angle sensor to stop the engine in case of a turnover.
OPERATION AND IMPORTANT RIDING POINTS on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold![ECA11132] If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt.
OPERATION AND IMPORTANT RIDING POINTS 1 2 3 4 5 6 7 8 9 the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear. TIP When shifting gears in normal operating conditions, use the recommended shift points. EAU16700 To decelerate 1.
OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 1 2 3 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages. ● parts that can cause shocks or fires.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 2 1 3 4 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-11.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL 1 No. ITEM ROUTINE 2 ● 3 1 * Fuel line ● ● 4 2 * Spark plugs 3 * Valve clearance 5 ● ● ● 6 4 * 7 5 * 8 ● Crankcase breather system Fuel injection ● ● ● ● 6 * Exhaust system ● ● 9 7 * Evaporative emission control system (for California only) ● ● Check fuel hoses for cracks or damage. Replace if necessary. Check condition. Adjust gap and clean.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM 1 * Air filter element 2 * Clutch ROUTINE ● ● ● ● 3 * Front brake 4 * Rear brake ● ● ● 5 * Brake hoses ● ● 6 * Wheels ● ● ● 7 * Tires ● ● ● ● 8 * Wheel bearings ● 9 * Swingarm pivot bearings ● Replace. Check operation. Adjust or replace cable. Check operation, fluid level, and for fluid leakage. Adjust brake lever free play and replace brake pads if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 1 10 * Drive belt 2 3 ● Check belt tension. Adjust if necessary. Check bearing assemblies for looseness. Moderately repack with lithium-soap-based grease. Check all chassis fitting and fasteners. Correct if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 20 * ITEM Shock absorber assembly 21 * Rear suspension link pivots 22 Engine oil 23 * 24 * Engine oil filter cartridge Front and rear brake switches ROUTINE 600 mi (1000 km) or 1 month Check operation and for oil leakage. Replace if necessary. Apply lithium-soap-based grease lightly. Change (warm engine before draining). √ ● Replace. √ ● Check operation.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17650 TIP ● 1 2 3 Air filter This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19642 Removing and installing the panel 1 The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Panel A EAU19151 Panel A To remove the panel Remove the bolt, and then pull the panel off as shown.
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. 1 installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU47110 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading. 2.
PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 1 3 1. Engine oil drain bolt 4 5 TIP Skip steps 4–6 if the oil filter cartridge is not being replaced. 6 4. Remove the oil filter cartridge with an oil filter wrench. 7 2 1 1. Oil filter wrench 2. Oil filter cartridge 1. O-ring TIP An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 8 9 7-11 TIP Make sure that the O-ring is properly seated. 6.
PERIODIC MAINTENANCE AND ADJUSTMENT then install and tighten the oil filler cap. 1 2 1. Torque wrench 2. Oil filter cartridge Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) TIP Check the washer for damage and replace it if necessary. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 30 ft·lbf) 8. Refill with the specified amount of the recommended engine oil, and 1 Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.70 L (3.
PERIODIC MAINTENANCE AND ADJUSTMENT check the vehicle. 1 2 3 4 10. Turn the engine off, and then check the oil level and correct it if necessary. EAU47080 Replacing the air filter element The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty areas. To replace the air filter element 1. Remove the air filter case cover by removing the bolts.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44734 Checking the engine idling speed EAU21382 Checking the throttle cable free play Check the engine idling speed and, if necessary, have it corrected by a Yamaha dealer. Engine idling speed: 950–1050 r/min 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32542 Tires 1 2 3 4 5 6 7 8 9 To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control. ● The tire air pressure must be checked and adjusted on cold tires (i.e.
PERIODIC MAINTENANCE AND ADJUSTMENT worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Tire information This motorcycle is equipped with cast wheels and tubeless tires. EWA10461 WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle may be different, which could lead to an accident.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22043 Adjusting the clutch lever free play 1 3 2 4 1 (a) 2 3 (b) 4 5 6 7 8 9 lever free play, turn the adjusting bolt in direction (b). TIP If the specified clutch lever free play could be obtained as described above, skip steps 4–7. 4. Fully turn the adjusting bolt at the clutch lever in direction (a) to loosen the clutch cable. 5. Loosen the locknut at the crankcase. 1 1. Rubber cover 2. Clutch lever free play adjusting bolt 3. Locknut 4.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22093 Adjusting the brake lever free play tion (b). 3. Tighten the locknut. EWA10630 ● (b) 3 ● 1 (a) 2 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22390 Checking the front and rear brake pads 2 The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. 3 Front brake pads 1 indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. Front brake EAU22460 Rear brake pads 1 EAU22430 4 5 1 1 1. Wear indicator groove 9 1. Minimum level mark Rear brake 1.
PERIODIC MAINTENANCE AND ADJUSTMENT enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack 1 2 3 4 5 6 7 The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. 2 3 EAU23062 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. TIP The marks near the drive belt check hole are 5 mm (0.2 in) apart. 1 1. Drive belt 2. Marks 3. Drive belt slack 1 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23093 4 (b) 3 1 (a) 2 1. Alignment marks 2. Axle nut 3. Adjusting nut 4. Locknut TIP Using the alignment marks on each side of the swingarm, make sure that both belt pullers are in the same position for proper wheel alignment. 4. Tighten the locknuts and the axle nut to their specified torques. Tightening torques: Locknut: 15.5 Nm (1.6 m·kgf, 11 ft·lbf) Axle nut: 150 Nm (15.0 m·kgf, 108 ft·lbf) 2. Loosen the locknut on each side of the swingarm. 3.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 Checking and lubricating the throttle grip and cable 1 2 EAU44271 Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated at the intervals specified in the periodic maintenance chart. 3 4 5 6 7 8 9 The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever bricated if necessary. Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease EAU23202 Checking and lubricating the sidestand 2 3 4 The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23250 Lubricating the rear suspension 1 2 EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-34 for more information.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU33654 Battery 1 1 working near batteries. In case of contact, administer the following FIRST AID. EXTERNAL: Flush with plenty of water. INTERNAL: Drink large quantities of water or milk and immediately call a physician. EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
PERIODIC MAINTENANCE AND ADJUSTMENT stallation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA16530 NOTICE Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. EAU47132 1 Replacing the fuses 2 The main fuse and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-11.
PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 3 4 5 6 7 8 9 If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire.[EWA15131] 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 2 3 1. Do not touch the glass part of the bulb. 1. Remove the headlight unit by removing the screws. 1. Headlight coupler 2. Bulb cover 4 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 5 6 1 7 1 8 9 1. Screw 2.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU42462 Replacing the tail/brake light bulb 1 Replacing a front turn signal light bulb 1 1. Remove the tail/brake light lens by removing the screws. 1. Remove the front turn signal light outer lens by removing the screws. 2 3 1 4 5 1. Screw 6 7 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 1. Tail/brake light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU42452 3 2 1 Replacing a rear turn signal light bulb 2 1. Remove the turn signal lens by removing the screws. 1 2 3 1. Outer lens 2. Inner lens 3. Turn signal light bulb 3. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Place the inner lens in the original position, and then install the outer lens by installing the screws.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24324 Replacing a license plate light bulb 1 2 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1 2 12 3 3 1. Nut 2. Washer 4 5 6 7 8 9 1 2 3 3. Remove the burnt-out bulb by pulling it out. 1. Nut 2. Washer 3. Rubber damper 2. Remove the license plate light lens by removing the nuts and washers. 1 1. License plate light bulb 4. Insert a new bulb into the socket. 5.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle frame in front of the rear wheel or under each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2 2. Compression There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. 3 Operate the electric starter. 3.
MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 1 2 3 4 5 6 7 8 9 EAU26074 Care NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
MOTORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 tection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7. Let the motorcycle dry completely before storing or covering it.
MOTORCYCLE CARE AND STORAGE fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d. Turn the engine over several times with the starter.
SPECIFICATIONS Dimensions: 1 2 3 4 5 Overall length: 2435 mm (95.9 in) Overall width: 1000 mm (39.4 in) Overall height: 1080 mm (42.5 in) Seat height: 675 mm (26.6 in) Wheelbase: 1685 mm (66.3 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.8 in) Weight: 6 With oil and fuel: 278.0 kg (613 lb) Engine: 7 8 9 Engine type: Air cooled 4-stroke, SOHC Cylinder arrangement: V-type 2-cylinder Displacement: 942.0 cm3 Bore × stroke: 85.0 × 83.0 mm (3.35 × 3.27 in) Compression ratio: 9.
SPECIFICATIONS 4th: 34/27 (1.259) 5th: 25/24 (1.042) Chassis: Frame type: Double cradle Caster angle: 32.20 ° Trail: 145.0 mm (5.
SPECIFICATIONS Voltage, capacity: 12 V, 11.2 Ah Headlight: 1 2 3 4 5 6 7 8 9 Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21 W/5.0 W × 1 Rear turn signal light: 12 V, 21.
CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: EAU26381 Key identification number 1 1 2 3 1.
CONSUMER INFORMATION EAU26470 Model label 1 2 1 3 4 5 6 7 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation 1 2 3 4 5 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle a
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
CONSUMER INFORMATION Maintenance interval 1 2 3 Date of service Servicing dealer name and address Mileage 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 4 5 6 7 8 9 10 10-6 Remarks
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations. THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight, stoplight, and turn signals shall be one (1) year from the date of purchase, with no mileage limitation.
CONSUMER INFORMATION 1 2 3 4 5 6 7 8 9 10 WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes. If your machine requires warranty service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States.
CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. 1 2 3 A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
INDEX A Fuel tank cap............................................. 4-9 Fuses, replacing ...................................... 7-28 Air filter element, replacing ......................7-13 B Battery .....................................................7-27 Brake and clutch levers, checking and lubricating ..............................................7-24 Brake and shift pedals, checking and lubricating ..............................................7-23 Brake fluid, changing .............................
INDEX Turn signal switch ..................................... 4-6 V Valve clearance ...................................... 7-14 Vehicle identification number .................. 10-1 W Warranty, extended................................. 10-9 Warranty, limited ..................................... 10-7 Wheel bearings, checking....................... 7-26 Wheels ....................................................
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.9–2.
