OWNER’S MANUAL XVS65Y(C) XVS65AY(C) XVS65ATY(C) LIT-11626-22-20 3B6-28199-13
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM INTRODUCTION EAU10081 Congratulations on your purchase of the Yamaha XVS65Y(C)/XVS65AY(C)/XVS65ATY(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM IMPORTANT MANUAL INFORMATION EAU10193 XVS65Y(C)/XVS65AY(C)/XVS65ATY(C) OWNER’S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ............
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM TABLE OF CONTENTS Lubricating the swingarm pivots ...7-28 Checking the front fork .................7-28 Checking the steering ...................7-29 Checking the wheel bearings .......7-29 Battery ..........................................7-30 Replacing the fuses ......................7-31 Replacing the headlight bulb ........7-32 Replacing a turn signal light bulb or the tail/brake light bulb ..........7-33 Supporting the motorcycle ............
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM LOCATION OF IMPORTANT LABELS EAU10382 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U3B613E0.
U3B613E0.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM SAFETY INFORMATION 2 ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM SAFETY INFORMATION ● ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM SAFETY INFORMATION 2 Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM DESCRIPTION EAU10420 Right view 3 1. 2. 3. 4. 5. 6.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11003 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11502 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11630 Speedometer unit EAU12091 Self-diagnosis device EAU12347 Handlebar switches This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are not working correctly, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehicle. Left ECA11170 4 1. 2. 3. 4.
U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12400 Dimmer switch “ / ” Set this switch to “ ” for the high beam and to “ ” for the low beam. EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12820 Clutch lever EAU12660 EAU12430 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position.
U3B613E0.book Page 5 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS65Y) Shift pedal (XVS65AY/ATY) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle.
U3B613E0.book Page 6 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13121 TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. Fuel tank cap XVS65Y EWA10131 WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard. 1. Brake pedal XVS65AY/ATY 1.
U3B613E0.book Page 7 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING 4 Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U3B613E0.book Page 8 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.
U3B613E0.book Page 9 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13550 Fuel cock This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”! ON The fuel cock supplies fuel from the tank to the carburetors while also filtering it.
U3B613E0.book Page 10 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13620 Starter (choke) knob “ ” EAU14184 Seats (XVS65Y) Passenger seat Tightening torque: Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 4 1. Starter (choke) knob “ ” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke).
U3B613E0.book Page 11 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat holder by installing its bolts. 3. Install the passenger seat. TIP Make sure that the seats are properly secured before riding. 4 EAU14192 Seats (XVS65AY/ATY) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 1. Bolt 2. Seat holder To install the rider seat 1.
U3B613E0.book Page 12 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) TIP Make sure that the seats are properly secured before riding. 1. Bolt 1. Seat holder 2. Projection Rider seat 4 To install the rider seat 1. Insert the projection on the front of the rider seat into the holder as shown, place the seat in the original position, and then install the bolt.
U3B613E0.book Page 13 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14481 EAU14282 Helmet holder Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise. 4 To close the storage compartment 1. Place the storage compartment cover in its original position as shown. 1. Helmet holder 2. Unlock.
U3B613E0.book Page 14 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14862 Adjusting the shock absorber assembly 1. 2. 3. 4. Position indicator Spring preload adjusting ring Extension bar Special wrench This shock absorber assembly is equipped with a spring preload adjusting ring. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 2.
U3B613E0.book Page 15 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15301 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. 4 below and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U3B613E0.book Page 16 Wednesday, April 9, 2008 3:07 PM INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES If a malfunction is noted, have a Yamaha dealer check the system before riding. The neutral switch may not be working correctly.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 4-7 Engine oil • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. 7-11 Final gear oil • Check vehicle for oil leakage. 7-13 Front brake • • • • • • • • • Rear brake • Check operation.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. PAGE Wheels and tires • • • • Brake and shift pedals • Make sure that operation is smooth. • Lubricate pedal pivoting points if necessary. 7-26 Brake and clutch levers • Make sure that operation is smooth. • Lubricate lever pivoting points if necessary.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU16640 6 TIP The engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possibility of excessive exhaust emissions, never leave the starter (choke) on longer than necessary. The time necessary for starter (choke) use depends upon the ambient temperature.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM OPERATION AND IMPORTANT RIDING POINTS Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. TIP To shift the transmission into the neutral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it.
U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU16841 Shift up points: 1st → 2nd: 16 km/h (9.9 mi/h) 2nd → 3rd: 24 km/h (14.9 mi/h) 3rd → 4th: 32 km/h (19.9 mi/h) 4th → 5th: 40 km/h (24.9 mi/h) Shift down points: 5th → 4th: 25 km/h (15.5 mi/h) 4th → 3rd: 25 km/h (15.5 mi/h) 3rd → 2nd: 25 km/h (15.5 mi/h) 2nd → 1st: 25 km/h (15.
U3B613E0.book Page 5 Wednesday, April 9, 2008 3:07 PM OPERATION AND IMPORTANT RIDING POINTS EAU17181 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING ● ● ● Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them and be burned.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17451 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located inside the storage compartment. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17600 Periodic maintenance chart for the emission control system INITIAL No. 7 ITEM ROUTINE 1 * Fuel line • Check fuel hoses for cracks or damage. • Replace if necessary. 2 * Fuel filter • Replace. 3 Spark plugs • Check condition. • Adjust gap and clean. • Replace every 8000 mi (13000 km) or 12 months. 4 * Valve clearance • Check and adjust valve clearance when engine is cold.
U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U3B613E0.book Page 5 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ROUTINE Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months.
U3B613E0.book Page 6 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 19 * Shock absorber assembly • Check operation and for oil leakage.
U3B613E0.book Page 7 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17620 TIP ● ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system • When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
U3B613E0.book Page 8 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels XVS65AY/ATY XVS65Y 1. Panel A 1. Bolt XVS65Y/AY/ATY XVS65AY/ATY The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. XVS65Y 7 1. Panel A 1. Panel B 1. Bolt EAU19193 Panel A To remove the panel Remove the bolts, and then take the panel off.
U3B613E0.book Page 9 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19151 Panel B To remove the panel Remove the bolt, and then pull the panel off as shown. EAU19544 Checking the spark plugs The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart.
U3B613E0.book Page 10 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 2.
U3B613E0.book Page 11 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. EAU19744 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element replaced at the intervals specified in the periodic maintenance and lubrication chart. 7 To check the engine oil level 1.
U3B613E0.book Page 12 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 9. Refill with the specified amount of the recommended oil, and then install and tighten the oil filler cap. 1. Outer oil filter element cover 2. Bolt 1. Oil filter element 2. O-ring 6. Install a new oil filter element and the O-ring. 7.
U3B613E0.book Page 13 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● er quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 1 EAU20023 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the vehicle.
U3B613E0.book Page 14 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. 6. Check the final gear case for oil leakage. If oil is leaking, check for the cause. Tightening torque: Final gear oil drain bolt: 23 Nm (2.
U3B613E0.book Page 15 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP If dust or water collects in the air filter check hose, remove the clamp from it, and then remove the plug to drain the hose. 1. Air filter element 7 4. Insert the air filter element into the air filter case as shown. NOTICE: Make sure that the air filter element is properly seated in the air filter case.
U3B613E0.book Page 16 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21271 Carburetors The carburetors are important parts of the engine and emission control system, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
U3B613E0.book Page 17 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21401 EAU32521 Valve clearance Tires The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U3B613E0.book Page 18 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10511 Tire air pressure (measured on cold tires): XVS65ATY 90–200 kg (198–441 lb) XVS65ATYC 90–198 kg (198–437 lb) XVS65AY 90–200 kg (198–441 lb) XVS65AYC 90–198 kg (198–437 lb) XVS65Y 90–180 kg (198–397 lb) XVS65YC 90–178 kg (198–392 lb): Front: XVS65ATY 225 kPa (2.25 kgf/cm², 33 psi) XVS65ATYC 225 kPa (2.25 kgf/cm², 33 psi) XVS65AY 225 kPa (2.25 kgf/cm², 33 psi) XVS65AYC 225 kPa (2.
U3B613E0.book Page 19 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10461 WARNING The front and rear tires should be of the same make and design, otherwise the handling characteristics of the vehicle may be different, which could lead to an accident. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd.
U3B613E0.book Page 20 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21940 Spoke wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel.
U3B613E0.book Page 21 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 5. To increase the clutch lever free play, turn the adjusting nut in direction (a). To decrease the clutch lever free play, turn the adjusting nut in direction (b). 6. Tighten the locknut at the clutch lever and the crankcase.
U3B613E0.book Page 22 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 1. Locknut 2. Brake lever free play adjusting screw A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will diminish the braking performance, which may result in loss of control and an accident. 1.
U3B613E0.book Page 23 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10670 WARNING It is advisable to have a Yamaha dealer make these adjustments. 2. To raise the brake pedal, turn the adjusting bolt in direction (a). To lower the brake pedal, turn the adjusting bolt in direction (b). To increase the brake pedal free play, turn the adjusting nut at the brake rod in direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).
U3B613E0.book Page 24 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front brake pads and rear brake shoes indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake shoes EAU22271 Adjusting the rear brake light switch EAU22380 EAU22540 EAU22430 Front brake pads 1.
U3B613E0.book Page 25 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32344 Checking the brake fluid level ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking performance. Recommended brake fluid: DOT 4 ● 1. Minimum level mark 7 Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective.
U3B613E0.book Page 26 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23093 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U3B613E0.book Page 27 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 7 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U3B613E0.book Page 28 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Checking and lubricating the sidestand EAUM1650 Lubricating the swingarm pivots The swingarm pivots must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
U3B613E0.book Page 29 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23282 ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 EAU23290 Checking the steering Checking the wheel bearings Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U3B613E0.book Page 30 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23383 EWA10760 Battery WARNING ● 1. Positive battery lead (red) 2. Negative battery lead (black) The battery is located behind panel B. (See page 7-8.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U3B613E0.book Page 31 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Fully charge the battery before installation. 4. After installation, make sure that the battery leads are properly connected to the battery terminals. avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] EAU23526 Replacing the fuses ECA10631 NOTICE ● ● 7 Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.
U3B613E0.book Page 32 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23794 Specified fuses: Main fuse: 30.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Headlight fuse: 15.0 A Carburetor heater fuse: 15.0 A Ignitor unit fuse: 5.0 A 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U3B613E0.book Page 33 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24283 Replacing a turn signal light bulb or the tail/brake light bulb XVS65AY/ATY 1. Remove the lens by removing the screws. 1. Headlight bulb holder 1. Screw 7 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7.
U3B613E0.book Page 34 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U3B613E0.book Page 35 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Lift the wheel up between the fork legs. TIP Make sure that there is enough space between the brake pads before inserting the brake disc and that the slot in the speedometer gear unit fits over the retainer on the fork leg. 1. Wheel axle 2. Front wheel axle pinch bolt 7 3. Lift the front wheel off the ground according to the procedure on page 7-34. 4. Pull the wheel axle out, and then remove the wheel.
U3B613E0.book Page 36 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel EAU25142 To remove the rear wheel 4. Remove the brake pedal free play adjusting nut, and then disconnect the brake rod from the brake camshaft lever. EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over. 1. Bolt 2. Final gear case 1. Loosen the axle nut. 1. 2. 3. 4. 5. 6. 1. Axle nut 2.
U3B613E0.book Page 37 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25511 To install the rear wheel 1. Install the rear wheel, wheel axle, final gear case, and drive shaft by pushing the wheel forward and guiding the drive shaft into the middle gear universal joint. 7. Tighten the axle nut, the final gear case bolts and the brake torque rod nuts to the specified torques. Tightening torques: Axle nut: 92 Nm (9.2 m·kgf, 66 ft·lbf) Final gear case bolt: 74 Nm (7.
U3B613E0.book Page 38 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U3B613E0.book Page 39 Wednesday, April 9, 2008 3:07 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25892 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water. EAU26062 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM MOTORCYCLE CARE AND STORAGE ● ● 8 cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM MOTORCYCLE CARE AND STORAGE EWA11131 WARNING Contaminants on the brakes or tires can cause loss of control. ● Make sure that there is no oil or wax on the brakes or tires. ● If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent. Before riding at higher speeds, test the motorcycle’s braking performance and cornering behavior.
U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM MOTORCYCLE CARE AND STORAGE 8 3. Drain the carburetor float chambers by loosening the drain bolts; this will prevent fuel deposits from building up. Pour the drained fuel into the fuel tank. 4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 5. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM SPECIFICATIONS Dimensions: Overall length: XVS65ATY 2450 mm (96.5 in) XVS65ATYC 2450 mm (96.5 in) XVS65AY 2450 mm (96.5 in) XVS65AYC 2450 mm (96.5 in) XVS65Y 2340 mm (92.1 in) XVS65YC 2340 mm (92.1 in) Overall width: XVS65ATY 930 mm (36.6 in) XVS65ATYC 930 mm (36.6 in) XVS65AY 930 mm (36.6 in) XVS65AYC 930 mm (36.6 in) XVS65Y 880 mm (34.6 in) XVS65YC 880 mm (34.6 in) Overall height: XVS65ATY 1110 mm (43.7 in) XVS65ATYC 1110 mm (43.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM SPECIFICATIONS Fuel: Recommended fuel: Unleaded gasoline only Fuel tank capacity: 16.0 L (4.23 US gal, 3.52 Imp.gal) Fuel reserve amount: 3.0 L (0.79 US gal, 0.66 Imp.gal) Carburetor: Manufacturer: MIKUNI Type × quantity: BDS28 x 2 Spark plug (s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8–0.9 mm (0.031–0.
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U3B613E0.book Page 4 Wednesday, April 9, 2008 3:07 PM SPECIFICATIONS Rear suspension: Type: Swingarm (monocross) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: XVS65ATY 98.0 mm (3.86 in) XVS65ATYC 98.0 mm (3.86 in) XVS65AY 98.0 mm (3.86 in) XVS65AYC 98.0 mm (3.86 in) XVS65Y 86.0 mm (3.39 in) XVS65YC 86.0 mm (3.39 in) Electrical system: Ignition system: TCI (digital) Charging system: AC magneto Battery: Model: GT12B-4 Voltage, capacity: 12 V, 10.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26351 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
U3B613E0.book Page 3 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U3B613E0.book Page 5 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U3B613E0.book Page 7 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U3B613E0.book Page 8 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U3B613E0.book Page 9 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U3B613E0.book Page 10 Wednesday, April 9, 2008 3:07 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U3B613E0.book Page 1 Wednesday, April 9, 2008 3:07 PM INDEX A F Air filter element, cleaning .................... 7-14 Final gear oil..........................................7-13 Front fork, checking...............................7-28 Fuel .........................................................4-7 Fuel cock.................................................4-9 Fuel tank cap...........................................4-6 Fuses, replacing....................................7-31 B Battery ................
U3B613E0.book Page 2 Wednesday, April 9, 2008 3:07 PM INDEX Troubleshooting .................................... 7-37 Troubleshooting chart ........................... 7-39 Turn signal indicator light ........................ 4-2 Turn signal light bulb or tail/brake light bulb, replacing............................. 7-33 Turn signal switch ................................... 4-4 V Valve clearance .................................... 7-17 Vehicle identification number ................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.04-1.
