Service manual

8-4
1
2
3
4
5
6
7
8
9
A
Throttle cable removal
1. Remove the corrugated tube 1.
2. Remove the throttle cable 2. NOTICE:
Make sure to remove the throttle cable
seal a.
Handlebar check
1. Check the handlebar. Replace if bent,
cracked, or damaged.
Left handlebar switch assy. check
1. Check the left handlebar switch assy.
Replace if cracked or damaged.
TIP:
To check the continuity of the left handlebar
switch assy. See “Left handlebar switch
assy.” (7-10).
Handlebar assy. installation
After installing the handlebar assy., make
sure that the throttle cable and left han-
dlebar switch lead are not pulled when the
handlebar is turned to the right and left.
1. Install the left handlebar switch lead 1
into the opening a in the grommet 2,
and then install the throttle cable 3 into
the opening a.
TIP:
Face the chamfered end b of the grommet
2 down, with the opening a facing forward.
2. Install the grommet 2 into the steering
master 4.
TIP:
Push the grommet 2 into the steering master
4 until it is installed securely.
3. Install the handlebar 5 and upper han-
dlebar holders 6, and then tighten the
bolts 7 to the specified torque.
1
2
a
b
3
1
2
a
2
2
3
1
4
4
7
6
5
4
1
3
Left handlebar switch assy. and throttle lever assy.