Service manual

8-6
1
2
3
4
5
6
7
8
9
A
10. Tighten the locknut B, and then slide the
rubber cover C to its original position.
11. Insert the seal m completely into the slot
in the bracket.
12. Install the corrugated tube D onto the
throttle cable 3, and then route the throt-
tle cable 3 and left handlebar switch
lead 1.
13. Apply adhesive to the handlebars r and
the inner surface of the handlebar grips
E.
14. Install the handlebar grips E.
15. Install the grip ends F, and then tighten
the bolts G to the specified torque.
Steering pad and handlebar cover
installation
After installing the handlebar upper cover,
make sure that the throttle cable is not
pulled when the handlebar is turned to
right and left.
1. Install the lower handlebar cover 1, and
then tighten the screws 2 to the speci-
fied torque.
2. Push the steering pad 3 into the upper
handlebar cover 4 until it is installed
securely.
Throttle lever free play p:
4.0–7.0 mm (0.16–0.28 in)
p
C
B
m
1
D
3
Grip end bolt G:
1 N·m (0.1 kgf·m, 0.7 ft·lb)
Lower handlebar cover screw 2:
4 N·m (0.4 kgf·m, 3.0 ft·lb)
G
F
E
r
1
2
Left handlebar switch assy. and throttle lever assy.