Service manual

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Maintenance
Maintenance interval chart................................................ 3-1
Periodic service.................................................................. 3-2
Steering system.......................................................................... 3-2
Steering master check ...................................................................3-2
Throttle lever free play check .........................................................3-2
Throttle lever free play adjustment.................................................3-2
Fuel system ................................................................................ 3-3
Fuel filter check ..............................................................................3-3
Fuel hose check .............................................................................3-3
Fuel filler cap, fuel filler neck, and hose check...............................3-3
Fuel tank check ..............................................................................3-3
Water separator check ...................................................................3-4
Choke cable check.........................................................................3-4
Choke cable adjustment.................................................................3-4
Oil injection system .................................................................... 3-4
Oil filter check.................................................................................3-4
Oil hose, oil filler cap and rubber seal check..................................3-4
Oil tank check.................................................................................3-4
Check valve check .........................................................................3-4
Power unit .................................................................................. 3-4
Spark plug check............................................................................3-4
Compression pressure measurement ............................................3-5
Engine oil level check.....................................................................3-6
Trolling speed check ......................................................................3-6
Trolling speed adjustment ..............................................................3-6
Engine mount check.......................................................................3-6
Nut and bolt check .........................................................................3-7
Jet pump unit.............................................................................. 3-7
Impeller check ................................................................................3-7
Water inlet strainer check...............................................................3-7
Jet thrust nozzle steering angle check...........................................3-7
Jet thrust nozzle steering angle adjustment...................................3-7
Electrical..................................................................................... 3-8
Battery check .................................................................................3-8
Hull and hood ............................................................................. 3-9
Bilge strainer check........................................................................3-9
Drain plug check ..........................................................................3-10
Lubrication points ..................................................................... 3-10
Throttle cable and choke cable lubrication...................................3-10
Nozzle pivot shaft and steering cable lubrication .........................3-10
Steering cable and steering cable joint lubrication.......................3-10