Read this manual carefully before operating this vehicle.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM IMPORTANT MANUAL INFORMATION EAU10193 XV17AWZ(C)/XV17ASZ(C)/XV17ATZ(C)/XV17ATSZ(C) OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, December 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-3 Controls and instruments.................3-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ...........
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM TABLE OF CONTENTS Checking the steering ...................7-32 Checking the wheel bearings .......7-32 Battery ..........................................7-32 Replacing the fuses ......................7-34 Replacing the headlight bulb ........7-35 Tail/brake light ..............................7-36 Replacing a turn signal light bulb ...........................................7-37 Replacing a license plate light bulb ....................................
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U1BH10E0.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM SAFETY INFORMATION Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM DESCRIPTION EAU32220 Left view XV17AWZ(C)/XV17ASZ(C) 1 3 5 1. 2. 3. 4. 5.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM DESCRIPTION XV17ATZ(C)/XV17ATSZ(C) 1 2 3 3 5 1. 2. 3. 4. 5.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM DESCRIPTION EAU32230 Right view XV17AWZ(C)/XV17ASZ(C) 1 2 3 3 9 1. 2. 3. 4. 5. 6. 7. 8 7 6 5 4 8. Transfer case oil level check bolt (page 7-15) 9.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM DESCRIPTION XV17ATZ(C)/XV17ATSZ(C) 1 2 3 4 3 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 6 5 10.
U1BH10E0.book Page 5 Tuesday, December 8, 2009 4:47 PM DESCRIPTION EAU32240 Controls and instruments XV17AWZ(C)/XV17ASZ(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U1BH10E0.book Page 6 Tuesday, December 8, 2009 4:47 PM DESCRIPTION XV17ATZ(C)/XV17ATSZ(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. EAU11004 Indicator and warning lights 3 2 4 5 1 6 1. 2. 3. 4. 5. 6.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU45683 Multi-function meter unit ● ● EAU11534 4 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-5 for an explanation of the self-diagnosis device.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS Speedometer Odometer, tripmeters and fuel reserve tripmeter Fuel gauge 1 1 1 4 1. Speedometer 1. Fuel gauge When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases.
U1BH10E0.book Page 5 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS from that point. In that case, push the “ ” side of the “SELECT” switch to switch the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP A → TRIP B → ODO → F-TRIP 4 TIP Push the “ ” side of the “SELECT” switch to switch the display in the reverse order.
U1BH10E0.book Page 6 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Brightness control mode 1 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level.
U1BH10E0.book Page 7 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1 2 TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection. 3 4 4 1. 2. 3. 4.
U1BH10E0.book Page 8 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12880 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 2. Neutral position 1. Brake lever 4 The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U1BH10E0.book Page 9 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13121 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING 4 1. Brake pedal The brake pedal is on the right side of the motorcycle.
U1BH10E0.book Page 10 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U1BH10E0.book Page 11 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS 4 um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10).
U1BH10E0.book Page 12 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”.
U1BH10E0.book Page 13 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14322 Helmet holder 1 4 1. Projection 2. Seat holder 1. Helmet holder 2. Remove the key from the main switch if the motorcycle will be left unattended. TIP Make sure that the rider seat is properly secured before riding. The helmet holder is located under the rider seat. To secure a helmet to the helmet holder 1. Remove the rider seat. (See page 4-12.) 2.
U1BH10E0.book Page 14 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14582 Windshield [XV17ATZ(C)/XV17ATSZ(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) To change the windshield height 1. Remove the bolts on each side of the windshield. 2.
U1BH10E0.book Page 15 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS ● 4 Open the throttle and make sure that the throttle grip returns properly when released, otherwise an accident or injury could result. EAU14614 Saddlebags [XV17ATZ(C)] EWA11112 To open a saddlebag Unbuckle the belts and fold up the flap. WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury.
U1BH10E0.book Page 16 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU35890 Sidecases [XV17ATSZ(C)] EWA12520 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-19 for important loading and tire pressure information. ● Always securely close the sidecases before riding. ● Distribute weight evenly on each side of the motorcycle. ● Do not exceed the load limit of 5 kg (11 lb) for each sidecase.
U1BH10E0.book Page 17 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14816 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE 4 To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring preload as follows. 1. Loosen the locknut. load and thereby soften the suspension, turn the adjusting nut in direction (b).
U1BH10E0.book Page 18 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15303 Tightening torque: Locknut: 35 Nm (3.5 m·kgf, 25 ft·lbf) Sidestand EWA10221 WARNING This shock absorber assembly contains highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorber assembly. ● Do not tamper with or attempt to open the cylinder assembly. ● Do not subject the shock absorber assembly to an open flame or other high heat source.
U1BH10E0.book Page 19 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system 4 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U1BH10E0.book Page 20 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. The neutral switch may not be working correctly.
U1BH10E0.book Page 21 Tuesday, December 8, 2009 4:47 PM INSTRUMENT AND CONTROL FUNCTIONS EAU45693 Auxiliary DC connector ECA15311 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the fuse may blow or the battery may discharge. 4 A 12-V accessory connected to the auxiliary DC connector behind panel A (see page 7-9) can be used when the key is in the “ON” position.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16246 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECA11041] If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 6 * Evaporative emission control system (for California only) • Check control system for damage. • Replace if necessary. 7 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage. • Replace any damaged parts.
U1BH10E0.book Page 5 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation.
U1BH10E0.book Page 6 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. 10 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 11 * Drive belt • Check belt tension. • Adjust if necessary. √ 12 * Steering bearings • Check bearing assemblies for looseness.
U1BH10E0.book Page 7 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 18 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 19 * Sidestand switch • Check operation and replace if necessary.
U1BH10E0.book Page 8 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 28 * Throttle grip housing and cable • Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable. 29 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U1BH10E0.book Page 9 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels 1 2. Remove the bolts, and then take the panel off as shown. 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Bolt 1 7 1. Panel A 2.
U1BH10E0.book Page 10 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19545 Checking the spark plugs 2. Install panel A. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U1BH10E0.book Page 11 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 4. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. To install a spark plug 1.
U1BH10E0.book Page 12 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34089 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading.
U1BH10E0.book Page 13 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 TIP Skip steps 7–9 if the oil filter cartridge is not being replaced. NOTICE Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 7 To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the rider seat. (See page 4-12.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3.
U1BH10E0.book Page 14 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. O-ring TIP Make sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13.
U1BH10E0.book Page 15 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 14. Install the engine oil filler cap. 15. Start the engine, and then let it idle for several minutes while checking it for oil leakage.
U1BH10E0.book Page 16 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Transfer case oil check bolt: 8 Nm (0.8 m·kgf, 5.8 ft·lbf) To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 2. Remove the drain bolt, the oil check bolt and their gasket to drain the oil from the transfer case. 4. Check the oil check bolt gasket for damage, and replace it if necessary. 5.
U1BH10E0.book Page 17 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 2 1 1. Bolt 2. Air filter case 3. Disconnect the hose. 4. Remove the air filter case cover by removing the screws. 2 1 7 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. 3 1. Air filter element 2. Screw 3. Hose 6.
U1BH10E0.book Page 18 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21383 1 Checking the throttle cable free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Hose 10. Install the air filter case bolts. 11.
U1BH10E0.book Page 19 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32522 Tires (For spoke wheel model) To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1BH10E0.book Page 20 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10561 WARNING ● ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheel and brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. It is not recommended to patch a punctured tube.
U1BH10E0.book Page 21 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10511 7 Tire air pressure (measured on cold tires): 0–90 kg (0–198 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 250 kPa (2.50 kgf/cm², 36 psi) XV17ASZ 90–191 kg (198–421 lb) XV17ASZC 90–191 kg (198–421 lb) XV17ATSZ 90–177 kg (198–390 lb) XV17ATSZC 90–177 kg (198–390 lb) XV17AWZ 90–191 kg (198–421 lb) XV17AWZC 90–191 kg (198–421 lb): Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 280 kPa (2.
U1BH10E0.book Page 22 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT Yamaha dealer, who has the necessary professional knowledge and experience.
U1BH10E0.book Page 23 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics. EAU21960 Cast wheels To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage before each ride.
U1BH10E0.book Page 24 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free play, turn the adjusting bolt in direction (b). TIP If the specified clutch lever free play could be obtained as described above, skip steps 4–7. decrease the clutch lever free play, turn the adjusting nut in direction (b). 7. Tighten the locknut at the clutch cable. 8. Tighten the locknut at the clutch lever, and then slide the rubber cover to its original position. 4.
U1BH10E0.book Page 25 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Tighten the locknut. EAU22273 EWA10630 Brake light switches WARNING ● ● 7 After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
U1BH10E0.book Page 26 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU22580 Checking the brake fluid level Front brake EAU22470 Rear brake pads 1 1. Minimum level mark Rear brake 1. Brake pad wear indicator groove Each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear without having to disassemble the brake.
U1BH10E0.book Page 27 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● ● Be careful that water does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U1BH10E0.book Page 28 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. TIP A belt tension gauge is available at a Yamaha dealer.
U1BH10E0.book Page 29 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 Checking and lubricating the brake and shift pedals EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake pedal Brake lever Shift pedal Clutch lever The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U1BH10E0.book Page 30 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand EAUM1651 Lubricating the swingarm pivots The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
U1BH10E0.book Page 31 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23251 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U1BH10E0.book Page 32 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-38 for more information.
U1BH10E0.book Page 33 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 ● working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc.
U1BH10E0.book Page 34 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU45661 1 Replacing the fuses The main fuse and fuel injection system fuse are located in the starter relay case behind panel B. (See page 7-9.) To access the fuses, remove the quick fastener and push the starter relay case cover inward to unhook it from the slot, and then pull the cover off. 3 1 1 3 2 7 6 54 3 2 1. Main fuse 2. Fuel injection system spare fuse 3.
U1BH10E0.book Page 35 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23795 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.0 A 7 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4.
U1BH10E0.book Page 36 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Headlight coupler 2. Headlight bulb cover 3.
U1BH10E0.book Page 37 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU31963 EAU24212 Replacing a turn signal light bulb Replacing a license plate light bulb 1. Remove the turn signal lens by removing the screws. 3. Remove the burnt-out bulb by pulling it out. 1. Remove the license plate light unit by removing the bolts. 1 1. Bulb 1. Screw 7 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U1BH10E0.book Page 38 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U1BH10E0.book Page 39 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U1BH10E0.book Page 40 Tuesday, December 8, 2009 4:47 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM MOTORCYCLE CARE AND STORAGE windshield. Before using them, make a test by polishing an area which does not affect your visibility. 7. Let the motorcycle dry completely before storing or covering it. ● EWA11131 Avoid using abrasive polishing compounds as they will wear away the paint. WARNING 8 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM MOTORCYCLE CARE AND STORAGE Exposure to the elements can dry out the leather over time. Therefore, an occasional application of a good quality mink oil is recommended to restore the leather and lift its water resistance. Make sure that the saddlebags are clean and dry before applying the mink oil. Using a soft cloth or a dauber, work a thin coat of mink oil into the leather surface of the saddlebags.
U1BH10E0.book Page 5 Tuesday, December 8, 2009 4:47 PM MOTORCYCLE CARE AND STORAGE 8 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6. Cover each muffler outlet with a plastic bag to prevent moisture from entering them. 7. Remove the battery and fully charge it.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17ASZ 1140 mm (44.9 in) XV17ASZC 1140 mm (44.9 in) XV17ATSZ 1500 mm (59.1 in) XV17ATSZC 1500 mm (59.1 in) XV17ATZ 1500 mm (59.1 in) XV17ATZC 1500 mm (59.1 in) XV17AWZ 1140 mm (44.9 in) XV17AWZC 1140 mm (44.9 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM SPECIFICATIONS Spark plug(s): Manufacturer/model: NGK/DPR7EA-9 Manufacturer/model: DENSO/X22EPR-U9 Spark plug gap: 0.8–0.9 mm (0.031–0.035 in) Clutch: Clutch type: Wet, multiple-disc Transmission: 9 Primary reduction system: Spur gear Primary reduction ratio: 72/47 (1.532) Secondary reduction system: Chain/belt drive Secondary reduction ratio: 35/32 × 70/32 (2.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM SPECIFICATIONS (Total weight of rider, passenger, cargo and accessories) Tire air pressure (measured on cold tires): Loading condition: 0–90 kg (0–198 lb) Front: 250 kPa (2.50 kgf/cm², 36 psi) Rear: 250 kPa (2.
U1BH10E0.book Page 4 Tuesday, December 8, 2009 4:47 PM SPECIFICATIONS Meter lighting: LED Neutral indicator light: LED High beam indicator light: LED Turn signal indicator light: LED Fuel level warning light: LED Engine trouble warning light: LED Fuses: 9 Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A Auxiliary DC connector fuse: 3.0 A Backup fuse: 3.0 A Auto-decompression fuse: 15.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26470 Model label EAU48061 Vehicle Emission Control Information label XV17AWZ(C)/XV17ASZ(C) 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10 1. Vehicle Emission Control Information label XV17ATZ(C)/XV17ATSZ(C) 1 1.
U1BH10E0.book Page 3 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1BH10E0.book Page 5 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1BH10E0.book Page 7 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U1BH10E0.book Page 8 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U1BH10E0.book Page 9 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U1BH10E0.book Page 10 Tuesday, December 8, 2009 4:47 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U1BH10E0.book Page 1 Tuesday, December 8, 2009 4:47 PM INDEX A Fuel level warning light............................4-2 Fuel tank breather/overflow hose..........4-11 Fuel tank cap...........................................4-9 Fuses, replacing....................................7-34 Air filter element, cleaning .................... 7-16 Auxiliary DC connector ......................... 4-21 B Battery ..................................................
U1BH10E0.book Page 2 Tuesday, December 8, 2009 4:47 PM INDEX Troubleshooting chart ........................... 7-40 Turn signal indicator lights ...................... 4-2 Turn signal light bulb, replacing ............ 7-37 Turn signal switch ................................... 4-7 V Valve clearance .................................... 7-18 Vehicle Emission Control Information label .................................................... 10-2 Vehicle identification number ................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.12-0.
