Read this manual carefully before operating this vehicle.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XV19CTSZ(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM IMPORTANT MANUAL INFORMATION EAU10193 XV19CTSZ(C) OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, September 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock .........
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM TABLE OF CONTENTS Tail/brake light ..............................7-30 Replacing a turn signal light bulb ...........................................7-30 License plate light .........................7-30 Supporting the motorcycle ............7-31 Troubleshooting ............................7-31 Troubleshooting chart ...................7-33 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution ...................
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM LOCATION OF IMPORTANT LABELS 1 5 California only NOTICE • Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. • Use neutral detergent. 1 2C5-F815K-00 2 6 3 4 TIRE INFORMATION Cold tire normal pressure should be set as follows. 7 • Up to 90 kg (198 lbs) load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR : 280 kPa, (2.80 kgf/cm²), 41 psi • 90kg (198 lbs) ~ maximum load FRONT : 250 kPa, (2.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U2C514E0.book Page 4 Tuesday, September 8, 2009 10:12 AM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM DESCRIPTION EAU10410 Left view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Sidebag (page 4-18) 10.License plate light (page 7-30) 11.Tail/brake light (page 7-30) 12.Engine oil drain bolt B (crankcase) (page 7-10) 13.Engine oil drain bolt A (crankcase) (page 7-10) 14.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM DESCRIPTION EAU10420 Right view 3 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear brake light switch (page 7-18) 10.Engine oil filter cartridge (page 7-10) 11.Engine oil drain bolt (oil tank) (page 7-10) 12.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38390 EAU10540 EAU10683 The main switch/steering lock is located under the main switch/steering lock cover. To access the main switch/steering lock, slide the cover forward. ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11004 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11365 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU3842E Multi-function meter unit ● ● ● EAU11534 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-6 for an explanation of the self-diagnosis device.
U2C514E0.book Page 4 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS 4 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone 1. “SELECT” switch When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Reset switch The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U2C514E0.book Page 5 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge TIP After refueling, the fuel gauge does not indicate the correct fuel level unless the vehicle speed has exceeded 5 km/h (3 mi/h). Odometer, tripmeters, fuel reserve tripmeter and clock 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.0 L (0.79 US gal, 0.66 Imp.
U2C514E0.book Page 6 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS To set the clock: Self-diagnosis device ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Brightness control mode 1 4 1. Clock 1. Push the “SELECT” switch to change the display to the clock mode. 2. Push the “SELECT” and reset switches together for at least two seconds. 3.
U2C514E0.book Page 7 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS ● the speedometer, tachometer, and the fuel gauge needles (item number “3”) Select the brightness control mode as follows. 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” switch. 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds. Item number “1” is displayed. 5. Push the “SELECT” switch to select the LCD. Item number “2” is displayed.
U2C514E0.book Page 8 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12348 Handlebar switches and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right Left 4 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U2C514E0.book Page 9 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS Push this switch to the left to turn the optional lights on and to the right to turn them off. See “Multi-function meter unit” on page 4-3 for detailed information. EAU12820 Clutch lever ECA15321 NOTICE Do not install a bulb which exceeds 12 V, 35 W in either light, otherwise the headlight fuse may blow or the battery may discharge.
U2C514E0.book Page 10 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 2. Neutral position 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
U2C514E0.book Page 11 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U2C514E0.book Page 12 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13381 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4. Be sure to securely close the fuel tank cap.
U2C514E0.book Page 13 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU48760 Fuel tank breather/overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 1 1. Fuel tank breather/overflow hose TIP For California: See page 7-10 for breather hose information.
U2C514E0.book Page 14 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU34042 EAU39155 Rider seat Passenger backrest To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. To remove the backrest 1. Open the sidebag lids. (See page 4-18.) 2. Insert the key into the passenger backrest lock, turn it counterclockwise, and then remove the key. 1. Projection 2. Seat holder 4 2. Push the front of the seat down to lock it in place. 3.
U2C514E0.book Page 15 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS To install the backrest 1. Open the sidebag lids. (See page 4-18.) 2. Fit the slot on each backrest bracket (left and right side) into the groove of its holder. NOTICE: Be careful not to scratch the fender when fitting the slot into the groove. [ECA15372] backrest is loose, a passenger might lose balance and fall. [EWA14283] 1. Backrest lever 2. Passenger backrest 4 1. Slot 2. Holder 4.
U2C514E0.book Page 16 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU38342 Helmet holder 1 2 1. Helmet holding cable 2. Helmet 4 1. Helmet holder 2. Helmet holding cable The helmet holder is located under the rider seat.
U2C514E0.book Page 17 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU39141 Windshield To remove the windshield 1. Insert the key into the windshield lock, turn it clockwise and then remove the key. ECA15350 NOTICE Securely hold the windshield to prevent it from falling when removing. 1. Key 2. Unlock. 2. Remove the windshield by pushing it forward, and then pulling it upward as shown. WARNING! Be careful not to push the motorcycle forward when removing the windshield.
U2C514E0.book Page 18 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS then remove the key. WARNING! Make sure that the fastener is locked in place as shown. [EWA14271] 4 1. Lock. 2. Fastener 3. Holder EAU39134 Sidebags ECA15380 NOTICE EWA14340 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-15 for important loading and tire pressure information. ● Always securely close the sidebags before riding.
U2C514E0.book Page 19 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS 1. Fastener To close a sidebag lid 1. Fold the sidebag lid down so that the latch snaps into place. 2. Turn the key clockwise, and then remove it. To remove a sidebag 1. Open the sidebag lid. 2. Turn the fasteners counterclockwise, and then remove the sidebag by pulling it upward. TIP The fasteners will come loose after the sidebags are removed. Be sure not to lose the fasteners. 1. Hole 2. Holder 1 3.
U2C514E0.book Page 20 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38405 1 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE 4 1. Fastener 4. Close the sidebag lid. WARNING! Make sure that all the fasteners in both sidebags are turned completely clockwise before riding. [EWA14312] TIP Water can be harmful to untreated leather.
U2C514E0.book Page 21 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Minimum (soft): Distance A = 171 mm (6.73 in) Standard: Distance A = 165 mm (6.50 in) Maximum (hard): Distance A = 162 mm (6.38 in) 1. Special wrench 2. Extension bar 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. [ECA10121] Tightening torque: Locknut: 30 Nm (3.
U2C514E0.book Page 22 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15282 4 EAU15303 EXUP system Sidestand This model is equipped with Yamaha’s EXUP (EXhaust Ultimate Power valve) system. This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe. The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer-controlled servomotor. The sidestand is located on the left side of the frame.
U2C514E0.book Page 23 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U2C514E0.book Page 24 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U2C514E0.book Page 25 Tuesday, September 8, 2009 10:12 AM INSTRUMENT AND CONTROL FUNCTIONS EAU38353 Auxiliary DC connector ECA15311 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the fuse may blow or the battery may discharge. A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. 7-18, 7-19 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS Instruments, lights, signals and switches • Check operation. • Correct if necessary. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16246 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM OPERATION AND IMPORTANT RIDING POINTS 6 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECA11041] If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U2C514E0.book Page 4 Tuesday, September 8, 2009 10:12 AM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 3500 r/min. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE ● ● 6 Keep the engine speed out of the tachometer red zone.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit 7 The owner’s tool kit is located under the rider seat. (See page 4-14.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U2C514E0.book Page 4 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U2C514E0.book Page 5 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation and fluid leakage.
U2C514E0.book Page 6 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease.
U2C514E0.book Page 7 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months No. ITEM 20 * Shock absorber assembly • Check operation and for oil leakage. • Replace if necessary. 21 * Rear suspension link pivots • Apply lithium-soap-based grease lightly.
U2C514E0.book Page 8 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38440 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
U2C514E0.book Page 9 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U2C514E0.book Page 10 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) EAU3836A Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 7 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
U2C514E0.book Page 11 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE 2 Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Engine oil dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U2C514E0.book Page 12 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 8–10 if the oil filter cartridge is not being replaced. 8. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench TIP Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench 7 TIP An oil filter wrench is available at a Yamaha dealer. 10.
U2C514E0.book Page 13 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT 12. Pour only 2.5 L (2.6 US qt, 2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 13. Start the engine, rev it several times, and then turn it off. 14. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U2C514E0.book Page 14 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element. EAU21382 Checking the throttle cable free play 1 1. Throttle cable free play 7 The throttle cable free play should measure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip.
U2C514E0.book Page 15 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42712 Tires To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA14651 WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U2C514E0.book Page 16 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10580 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
U2C514E0.book Page 17 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22073 Clutch lever Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. (See page 7-19.
U2C514E0.book Page 18 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22273 Brake light switches EAU22392 EAU22500 EAU22430 Front brake pads 1. Rear brake light switch 2.
U2C514E0.book Page 19 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38630 Checking the brake and clutch fluid levels Observe these precautions: ● When checking the brake and clutch fluid levels, make sure that the top of each reservoir is level. ● Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. Clutch Front brake 1. Minimum level mark 1.
U2C514E0.book Page 20 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause. EAU22751 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart.
U2C514E0.book Page 21 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. TIP A belt tension gauge is available at a Yamaha dealer.
U2C514E0.book Page 22 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44272 Checking and lubricating the brake and shift pedals EAU43600 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake pedal Brake lever Shift pedal Clutch lever The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U2C514E0.book Page 23 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricant: Silicone grease EAU23251 Checking and lubricating the sidestand Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U2C514E0.book Page 24 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U2C514E0.book Page 25 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 EAU33654 Checking the wheel bearings Battery The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Positive battery lead (red) 3.
U2C514E0.book Page 26 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA16520 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a constant-voltage battery charger, have a Yamaha dealer charge your battery. 7 4. After installation, make sure that the battery leads are properly connected to the battery terminals.
U2C514E0.book Page 27 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU39124 1. 2. 3. 4. 5. 6. 7. 8. 9. Fuse box Auxiliary DC connector fuse Signaling system fuse Ignition fuse Backup fuse (for clock) ECU fuse Headlight fuse Taillight fuse Spare fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
U2C514E0.book Page 28 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● oughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. Headlight lens Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified. 1. Do not touch the glass part of the bulb. Removing the headlight unit 1. Remove the windshield. (See page 4-17.) 2.
U2C514E0.book Page 29 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Connect the coupler, and then install the headlight bulb holder cover by turning it clockwise. 1. Headlight bulb holder cover 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. To replace the low beam headlight bulb 1.
U2C514E0.book Page 30 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU38382 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw, and then turning the lens counterclockwise. 1. Screw 7 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3.
U2C514E0.book Page 31 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U2C514E0.book Page 32 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U2C514E0.book Page 33 Tuesday, September 8, 2009 10:12 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U2C514E0.book Page 4 Tuesday, September 8, 2009 10:12 AM MOTORCYCLE CARE AND STORAGE with Yamaha Mink Oil or another highquality leather protectant for increased water resistance. EAU26281 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 NOTICE ● ● Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U2C514E0.book Page 5 Tuesday, September 8, 2009 10:12 AM MOTORCYCLE CARE AND STORAGE 8 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM SPECIFICATIONS Dimensions: Overall length: 2580 mm (101.6 in) Overall width: 1100 mm (43.3 in) Overall height: 1515 mm (59.6 in) Seat height: 705 mm (27.8 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3480 mm (137.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM SPECIFICATIONS Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 33/21 (1.571) 3rd: 29/25 (1.160) 4th: 26/28 (0.929) 5th: 24/30 (0.800) Chassis: Frame type: Double cradle Caster angle: 31.30 ° Trail: 152.0 mm (5.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM SPECIFICATIONS Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Low beam headlight: 12 V, 51.0 W × 1 High beam headlight: 12 V, 55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. EAU48270 Vehicle Emission Control Information label 1 1.
U2C514E0.book Page 3 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U2C514E0.book Page 5 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U2C514E0.book Page 7 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U2C514E0.book Page 8 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U2C514E0.book Page 9 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U2C514E0.book Page 10 Tuesday, September 8, 2009 10:12 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U2C514E0.book Page 1 Tuesday, September 8, 2009 10:12 AM INDEX A Fuel....................................................... 4-11 Fuel level warning light ........................... 4-2 Fuel tank breather/overflow hose ......... 4-13 Fuel tank cap ........................................ 4-11 Fuses, replacing ................................... 7-26 Air filter element .................................... 7-14 Auxiliary DC connector ......................... 4-25 B Battery...............................
U2C514E0.book Page 2 Tuesday, September 8, 2009 10:12 AM INDEX Turn signal switch................................... 4-8 V Valve clearance .................................... 7-14 Vehicle Emission Control Information label................................. 10-2 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking .................... 7-25 Wheels........................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.09-0.
