Read this manual carefully before operating this vehicle.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS13CTZ(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM IMPORTANT MANUAL INFORMATION EAU10193 XVS13CTZ(C) OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock .........
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM TABLE OF CONTENTS Replacing a front turn signal light bulb ...........................................7-33 Replacing a rear turn signal light bulb ...........................................7-34 Replacing the license plate light bulb ...........................................7-34 Supporting the motorcycle ............7-35 Troubleshooting ............................7-36 Troubleshooting charts .................7-37 MOTORCYCLE CARE AND STORAGE .......
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM SAFETY INFORMATION EAU10283 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM SAFETY INFORMATION 2 ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM SAFETY INFORMATION ● ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U5S613E0.book Page 4 Wednesday, October 28, 2009 2:48 PM SAFETY INFORMATION 2 Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM DESCRIPTION EAU10410 Left view 1 2 3 4,5,6,7 8 9 10 3 13 12 11 1. 2. 3. 4. 5. 6. 7. 8. 9. Rear turn signal light (page 7-34) 10.Tail/brake light (page 7-33) 11.Engine oil level check window (page 7-11) 12.Shift pedal (page 4-9) 13.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM DESCRIPTION EAU10420 Right view 1 2 3,4 5 6 7 3 13 1. 2. 3. 4. 5. 6. 7. 8. 12 11 10 9 8 9. Rear brake light switch (page 7-20) 10.Engine oil filter cartridge (page 7-11) 11.Engine oil drain bolt (page 7-11) 12.Coolant reservoir (page 7-14) 13.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 3 1. 2. 3. 4. 5. 6. 7.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11004 Indicator and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6. 7.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU42744 4 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.7 L (0.98 US gal, 0.81 Imp.gal). When this occurs, refuel as soon as possible.
U5S613E0.book Page 4 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit. EAU46115 Multi-function meter unit ● ● ● ● ● 1. Speedometer 2.
U5S613E0.book Page 5 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS Speedometer 4 Odometer, tripmeters, fuel reserve tripmeter and clock 1. Speedometer When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1.
U5S613E0.book Page 6 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS tomatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi). 5. Push the “ ” or “ ” side of the “SELECT” switch to set the minutes. 6. Push the “RESET” switch and then release it to start the clock. To set the clock: Self-diagnosis device If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
U5S613E0.book Page 7 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS 4 To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “ ” side of the “SELECT” switch. 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level. The display will return to the odometer, tripmeter or clock mode.
U5S613E0.book Page 8 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.
U5S613E0.book Page 9 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal 5 4 3 2 N 1 EAU12890 EAU12941 Brake lever Brake pedal 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handlebar grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1 2 4 1. Shift pedal 2.
U5S613E0.book Page 10 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13091 Fuel tank cap EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1. Fuel tank cap lock cover 2. Unlock. Fuel Make sure there is sufficient gasoline in the tank.
U5S613E0.book Page 11 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13362 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4. Be sure to securely close the fuel tank cap.
U5S613E0.book Page 12 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU48760 Fuel tank breather/overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 1 2 1. Fuel tank overflow hose 2. Fuel tank breather hose TIP For California: See page 7-11 for breather hose information.
U5S613E0.book Page 13 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU42750 EAU14322 Rider seat Helmet holder 1 2 To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 4 1. Helmet holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2. Lift the front of the seat up, and then pull the seat off.
U5S613E0.book Page 14 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU42730 Sidebags ECA15380 NOTICE EWA14340 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-17 for important loading and tire pressure information.
U5S613E0.book Page 15 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU42545 Adjusting the shock absorber assembly 4 To close a sidebag lid 1. Fold the sidebag lid down so that the latch snaps into place. 2. Turn the key clockwise, and then remove it. TIP Water can be harmful to untreated leather. Use Yamaha Saddle Soap or another quality brand according to the manufacturer’s directions to clean the leather on the sidebags.
U5S613E0.book Page 16 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EWA10221 WARNING This shock absorber assembly contains highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorber assembly. ● Do not tamper with or attempt to open the cylinder assembly. ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
U5S613E0.book Page 17 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system 4 The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5S613E0.book Page 18 Wednesday, October 28, 2009 2:48 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. The neutral switch may not be working correctly.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU46123 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM OPERATION AND IMPORTANT RIDING POINTS ECA15484 NOTICE EAU16671 Shifting If a warning light does not come on initially when the key is turned to “ON”, or if a warning light remains on, see page 4-2 for the corresponding warning light circuit check. 6 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U5S613E0.book Page 4 Wednesday, October 28, 2009 2:48 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit 7 The owner’s tool kit is located under the rider seat. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U5S613E0.book Page 4 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U5S613E0.book Page 5 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation. • Adjust or replace cable.
U5S613E0.book Page 6 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • Check belt tension. • Adjust if necessary. √ 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease.
U5S613E0.book Page 7 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 19 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 20 * Shock absorber assembly • Check operation and for oil leakage.
U5S613E0.book Page 8 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 28 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U5S613E0.book Page 9 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU42431 Removing and installing the panel Checking the spark plugs 1 The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 2 1 1. Panel A 2. Quick fastener To install the panel Place the panel in the original position, and then install the quick fastener.
U5S613E0.book Page 10 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1. Spark plug cap 3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
U5S613E0.book Page 11 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. Canister (for California only) EAU42598 Engine oil and oil filter cartridge The engine oil level should be checked before each ride.
U5S613E0.book Page 12 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 1. 2. 3. 4. Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 1. Oil filter cartridge 2.
U5S613E0.book Page 13 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.20 L (3.38 US qt, 2.82 Imp.qt) With oil filter cartridge replacement: 3.40 L (3.59 US qt, 2.99 Imp.qt) 1. O-ring TIP Make sure that the O-ring is properly seated. 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1.
U5S613E0.book Page 14 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. TIP After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U5S613E0.book Page 15 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U5S613E0.book Page 16 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21383 Checking the throttle cable free play 1. Air filter element 7 3. Insert a new air filter element into the air filter case. NOTICE: Make sure that the air filter element is properly seated in the air filter case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. 1.
U5S613E0.book Page 17 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42712 Tires To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA14651 WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U5S613E0.book Page 18 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10580 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience.
U5S613E0.book Page 19 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22034 Adjusting the clutch lever free play 1 1. 2. 3. 4. 2 3 4 Clutch lever free play Locknut (clutch lever) Clutch lever free play adjusting bolt Rubber cover The clutch lever free play should measure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Slide the rubber cover back at the clutch lever. 2. Loosen the locknut. 3.
U5S613E0.book Page 20 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 2 1 (a) 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play 7 (b) The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U5S613E0.book Page 21 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22392 EAU22580 Checking the brake fluid level Front brake EAU22500 LOWER 1 EAU22430 Front brake pads 1.
U5S613E0.book Page 22 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U5S613E0.book Page 23 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. 3. Note the position of the drive belt with a force of 45 N (4.
U5S613E0.book Page 24 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U5S613E0.book Page 25 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U5S613E0.book Page 26 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1651 Lubricating the swingarm pivots EAU23251 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U5S613E0.book Page 27 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5S613E0.book Page 28 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48570 Battery This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. EWA10760 WARNING ● 7 Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns.
U5S613E0.book Page 29 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT you do not have access to a constant-voltage battery charger, have a Yamaha dealer charge your battery. 1 3 2 1. Negative battery lead (black) 2. Positive battery lead (red) 3. Battery To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged.
U5S613E0.book Page 30 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48580 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-13.) If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Unhook the battery band, and then remove the battery cover.
U5S613E0.book Page 31 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42473 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 10.0 A Taillight fuse: 10.0 A Ignition fuse: 15.0 A Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A Radiator fan fuse: 20.0 A 4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5.
U5S613E0.book Page 32 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 1. Bolt 3. Disconnect the headlight coupler, and then remove the bulb cover. 7 1 2 1. Headlight bulb holder 2. Headlight bulb 5. Place a new headlight bulb into position, and then secure it with the bulb holder. 6. Install the headlight bulb cover, and then connect the coupler. 7. Install the headlight unit by installing the bolts. 8.
U5S613E0.book Page 33 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42462 EAU24133 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 1. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break.
U5S613E0.book Page 34 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42484 EAU42452 Replacing a rear turn signal light bulb 1. Remove the turn signal lens by removing the screws. Replacing the license plate light bulb 1. Remove the license plate light cover by removing the bolts. 3. Remove the license plate light socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 1. License plate light bulb socket 1. Screw 7 2.
U5S613E0.book Page 35 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the socket (together with the bulb) by pushing it in and turning it clockwise until it stops. 7. Place the license plate light unit in the original position, and then install the license plate light cover by installing the bolts.
U5S613E0.book Page 36 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting 7 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U5S613E0.book Page 37 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42501 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U5S613E0.book Page 38 Wednesday, October 28, 2009 2:48 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU39167 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U5S613E0.book Page 4 Wednesday, October 28, 2009 2:48 PM MOTORCYCLE CARE AND STORAGE with Yamaha Mink Oil or another highquality leather protectant for increased water resistance. EAU26281 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA10810 NOTICE ● ● 8 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U5S613E0.book Page 5 Wednesday, October 28, 2009 2:48 PM MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. 6.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM SPECIFICATIONS Dimensions: Overall length: 2490 mm (98.0 in) Overall width: 980 mm (38.6 in) Overall height: 1520 mm (59.8 in) Seat height: 715 mm (28.1 in) Wheelbase: 1690 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM SPECIFICATIONS Gear ratio: 1st: 36/13 (2.769) 2nd: 32/18 (1.778) 3rd: 29/21 (1.381) 4th: 29/26 (1.115) 5th: 24/25 (0.960) Chassis: Frame type: Double cradle Caster angle: 32.70 ° Trail: 145.0 mm (5.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM SPECIFICATIONS Voltage, capacity: 12 V, 18.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 9 Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U5S613E0.book Page 3 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U5S613E0.book Page 5 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U5S613E0.book Page 7 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U5S613E0.book Page 8 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U5S613E0.book Page 9 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5S613E0.book Page 10 Wednesday, October 28, 2009 2:48 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5S613E0.book Page 1 Wednesday, October 28, 2009 2:48 PM INDEX A Fuel .......................................................4-10 Fuel level warning light............................4-3 Fuel tank breather/overflow hose..........4-12 Fuel tank cap.........................................4-10 Fuses, replacing....................................7-30 Air filter element, replacing ................... 7-15 B Battery ..................................................
U5S613E0.book Page 2 Wednesday, October 28, 2009 2:48 PM INDEX Troubleshooting charts ......................... 7-37 Turn signal indicator light ........................ 4-2 Turn signal light bulb (front), replacing ............................................. 7-33 Turn signal light bulb (rear), replacing ............................................. 7-34 Turn signal switch ................................... 4-7 V Valve clearance ....................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.11-0.
