Read this manual carefully before operating this vehicle.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS95Z(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM IMPORTANT MANUAL INFORMATION EAU10193 XVS95Z(C) OWNER’S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 FOR YOUR SAFETY – PRE-OPERATION CHECKS ............. 5-1 SAFETY INFORMATION ..................2-1 OPERATION AND IMPORTANT RIDING POINTS................................. 6-1 Starting the engine ......................... 6-1 Shifting ........................................... 6-2 Engine break-in .............................. 6-3 Parking .....................
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM TABLE OF CONTENTS Replacing a rear turn signal light bulb ...........................................7-31 Replacing a license plate light bulb ...........................................7-32 Supporting the motorcycle ............7-33 Troubleshooting ............................7-33 Troubleshooting chart ...................7-35 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ..
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM LOCATION OF IMPORTANT LABELS 1 California only 3 1 EMISSION HOSE ROUTING THROTTLE BODY This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions. Do not incinerate, puncture or open. FROM FUEL TANK 4AA-22259-80 CANISTER TO ATMOSPHERE 5PX-21668-00 2 Cold tire normal pressure should be set as follows. Up to 90kg (198 lbs) load : 225 kPa, ( 2.25 kgf/cm2 ), 33 psi : 250 kPa, ( 2.
U5S711E0.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM LOCATION OF IMPORTANT LABELS 1 1 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM SAFETY INFORMATION EAU10283 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM DESCRIPTION EAU10410 Left view 1 2,3,4 5 6 3 10 1. 2. 3. 4. 5. 6. 7. 8. 9 8 7 9. Shift pedal (page 4-8) 10.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM DESCRIPTION EAU10420 Right view 1 2 3 4 5 6 3 10 1. 2. 3. 4. 5. 6. 7. 8. 9 8 7 9. Rear brake light switch (page 7-18) 10.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 3 1. 2. 3. 4. 5. 6. 7. 8.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock OFF EAU10661 OFF All electrical systems are off. The key can be removed. ON To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU11004 Indicator and warning lights 6 1 5 2 4 3 EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11365 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.4 L (0.90 US gal, 0.75 Imp.gal). When this occurs, refuel as soon as possible.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● ● ● 4 two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode TIP Be sure to turn the key to “ON” before using the “SELECT” and “RESET” switches, except for setting the brightness control mode.
U5S711E0.book Page 5 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS TRIP F → TRIP A → TRIP B → ODO → TRIP F To reset a tripmeter, select it by pushing the “SELECT” switch, and then push the “RESET” switch for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi). 3. Push the “SELECT” switch, and the minute digits will start flashing. 4.
U5S711E0.book Page 6 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS 4 To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” switch. 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds. 4. Adjust the multi-function meter unit panel brightness level by pushing the “SELECT” switch. 5. Push the “RESET” switch. The odometer/tripmeter/clock display will return to the prior mode. EAU12348 Handlebar switches Right Left 1 1 2 3 4 2 3 1.
U5S711E0.book Page 7 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.
U5S711E0.book Page 8 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12880 Shift pedal 5 4 3 2 EAU12890 Brake lever EAU12941 Brake pedal 1 1 2 N 1 4 1 1. Shift pedal 2. Neutral position The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. 1. Brake lever 1. Brake pedal The brake lever is located at the right handlebar grip.
U5S711E0.book Page 9 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap 3 2 4 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. 1 EWA10131 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Lock. Unlock.
U5S711E0.book Page 10 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS 2 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 1 EAU13362 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U5S711E0.book Page 11 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13433 ECA10701 EAU42750 Catalytic converter NOTICE Rider seat This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. EWA10862 WARNING The exhaust system is hot after operation.
U5S711E0.book Page 12 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14322 2 1 Helmet holder 1 4 1. Projection 2. Seat holder 1. Helmet holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. TIP Make sure that the seat is properly secured before riding. The helmet holder is located under the rider seat. To secure a helmet to the helmet holder 1. Remove the rider seat. (See page 4-11.) 2.
U5S711E0.book Page 13 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU48380 Adjusting the shock absorber assembly 1 2 1. Panel A 2. Spring preload adjusting ring This shock absorber assembly is equipped with a spring preload adjusting ring, allowing the spring preload to be adjusted to suit the rider’s preference. ● When making this adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle.
U5S711E0.book Page 14 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● 4 ● Do not tamper with or attempt to open the cylinder assembly. Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure. Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself.
U5S711E0.book Page 15 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U5S711E0.book Page 16 Tuesday, July 21, 2009 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU47103 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. (See page 6-2.) The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. NOTICE: For maximum engine life, never accelerate hard when the engine is cold! [ECA11132] If the engine fails to start, release the start switch, wait a few seconds, and then try again.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17232 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-11.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U5S711E0.book Page 5 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation. • Adjust or replace cable.
U5S711E0.book Page 6 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 9 * 10 * 11 * ITEM Swingarm pivot bearings Drive belt Steering bearings ROUTINE 600 mi (1000 km) or 1 month • Check operation and for excessive play. ODOMETER READINGS 4000 mi (7000 km) or 6 months √ • Lubricate with lithium-soap-based grease.
U5S711E0.book Page 7 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U5S711E0.book Page 8 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17650 TIP ● ● Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid.
U5S711E0.book Page 9 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU19642 Removing and installing the panel Checking the spark plugs 1 The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 7 1.
U5S711E0.book Page 10 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. EAU19672 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible.
U5S711E0.book Page 11 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU47112 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. 7 To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading.
U5S711E0.book Page 12 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP An oil filter wrench is available at a Yamaha dealer. 5. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 2 1 2 1. Engine oil drain bolt 2. Gasket 1. Torque wrench 2. Oil filter cartridge Tightening torque: Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf) TIP Skip steps 4–6 if the oil filter cartridge is not being replaced. 4.
U5S711E0.book Page 13 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.70 L (3.91 US qt, 3.26 Imp.qt) With oil filter cartridge replacement: 4.00 L (4.23 US qt, 3.52 Imp.qt) TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down.
U5S711E0.book Page 14 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 Checking the throttle cable free play 1 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3.
U5S711E0.book Page 15 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32542 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10501 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U5S711E0.book Page 16 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10520 WARNING It is dangerous to ride with a wornout tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Tire information This motorcycle is equipped with cast wheels and tubeless tires.
U5S711E0.book Page 17 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48372 Adjusting the clutch lever free play 3 2 4 1 (a) (b) 1. 2. 3. 4. 7 Rubber cover Clutch lever free play adjusting bolt Locknut Clutch lever free play The clutch lever free play should measure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Slide the rubber cover back at the clutch lever. 2. Loosen the locknut. 3.
U5S711E0.book Page 18 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. WARNING ● (b) 3 ● 1 (a) 2 1. Locknut 2. Brake lever free play adjusting screw 3. Brake lever free play The brake lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2.
U5S711E0.book Page 19 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22392 EAU22580 Checking the brake fluid level Front brake EAU22500 1 1 EAU22430 Front brake pads 1 1.
U5S711E0.book Page 20 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U5S711E0.book Page 21 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. TIP The marks near the drive belt check hole are 5 mm (0.2 in) apart. 3.
U5S711E0.book Page 22 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U5S711E0.book Page 23 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U5S711E0.book Page 24 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1651 Lubricating the swingarm pivots EAU23251 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U5S711E0.book Page 25 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U5S711E0.book Page 26 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU33654 Battery 1 2 3 ● 1. Positive battery lead (red) 2. Battery 3. Negative battery lead (black) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened. EWA10760 ● working near batteries.
U5S711E0.book Page 27 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA16530 NOTICE Always keep the battery charged. Storing a discharged battery can cause permanent battery damage. EAU47133 Replacing the fuses 1 2 The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat.
U5S711E0.book Page 28 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U5S711E0.book Page 29 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 5. Install the headlight bulb cover, and then connect the coupler. TIP When installing the headlight bulb cover, make sure the “TOP” mark faces upwards. 2 1 TOP 1. Do not touch the glass part of the bulb. 1. Remove the headlight unit by removing the screws. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1 7 6.
U5S711E0.book Page 30 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU42462 Replacing the tail/brake light bulb Replacing a front turn signal light bulb 1. Remove the tail/brake light lens by removing the screws. 1 1. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 1 1. Remove the front turn signal light outer lens by removing the screws. 1. Tail/brake light bulb 3.
U5S711E0.book Page 31 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42452 3 2 1 Replacing a rear turn signal light bulb 1. Outer lens 2. Inner lens 3. Turn signal light bulb 7 3. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 4. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 5. Place the inner lens in the original position, and then install the outer lens by installing the screws.
U5S711E0.book Page 32 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24324 Replacing a license plate light bulb 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 2 1 6. Install the license plate light unit by installing the rubber dampers, washers and the nuts. 1. Nut 2. Washer 3. Remove the burnt-out bulb by pulling it out. 1 2 3 1 2 3 1. Nut 2. Washer 3. Rubber damper 7 2.
U5S711E0.book Page 33 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U5S711E0.book Page 34 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U5S711E0.book Page 35 Tuesday, July 21, 2009 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26074 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U5S711E0.book Page 4 Tuesday, July 21, 2009 4:22 PM MOTORCYCLE CARE AND STORAGE 8 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c. Install the spark plug caps onto the spark plugs, and then place the spark plugs on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.) d.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM SPECIFICATIONS Dimensions: Overall length: 2435 mm (95.9 in) Overall width: 1000 mm (39.4 in) Overall height: 1080 mm (42.5 in) Seat height: 675 mm (26.6 in) Wheelbase: 1685 mm (66.3 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM SPECIFICATIONS 3rd: 30/19 (1.579) 4th: 34/27 (1.259) 5th: 25/24 (1.042) Chassis: Frame type: Double cradle Caster angle: 32.16 ° Trail: 145.0 mm (5.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM SPECIFICATIONS Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26352 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: EAU26381 Key identification number EAU26400 Vehicle identification number 1 1 1.
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U5S711E0.book Page 3 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
U5S711E0.
U5S711E0.book Page 5 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
U5S711E0.
U5S711E0.book Page 7 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U5S711E0.book Page 8 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U5S711E0.book Page 9 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U5S711E0.book Page 10 Tuesday, July 21, 2009 4:22 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U5S711E0.book Page 1 Tuesday, July 21, 2009 4:22 PM INDEX A Fuel tank cap .......................................... 4-9 Fuses, replacing ................................... 7-27 Air filter element, replacing ................... 7-13 B Battery................................................... 7-26 Brake and clutch levers, checking and lubricating ........................................... 7-23 Brake and shift pedals, checking and lubricating ...........................................
U5S711E0.book Page 2 Tuesday, July 21, 2009 4:22 PM INDEX Turn signal switch................................... 4-6 V Valve clearance .................................... 7-14 Vehicle Emission Control Information label.................................................... 10-2 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking .................... 7-25 Wheels..........
A5-yoko_Blank.
A5-yoko_Blank.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.07-0.
