Read this manual carefully before operating this vehicle.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM IMPORTANT MANUAL INFORMATION EAU10193 XV17ASA(C)/XV17ATSA(C) OWNER’S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-3 Controls and instruments.................3-5 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ................
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM TABLE OF CONTENTS Battery ..........................................7-30 Replacing the fuses ......................7-31 Replacing the headlight bulb ........7-32 Tail/brake light ..............................7-34 Replacing a turn signal light bulb ...........................................7-34 Replacing a license plate light bulb ...........................................7-34 Supporting the motorcycle ............7-35 Troubleshooting ....................
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U1BH11E0.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM SAFETY INFORMATION EAU10287 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM SAFETY INFORMATION modifications not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer. Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1BH11E0.book Page 5 Monday, May 24, 2010 9:33 AM SAFETY INFORMATION ● ● 2 ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM DESCRIPTION EAU32220 Left view XV17ASA(C) 1 2 3 3 5 1. 2. 3. 4. 5.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM DESCRIPTION XV17ATSA(C) 1 2 3 3 5 1. 2. 3. 4. 5.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM DESCRIPTION EAU32230 Right view XV17ASA(C) 1 2 3 3 9 1. 2. 3. 4. 5. 6. 7. 8 7 6 5 4 8. Transfer case oil level check bolt (page 7-15) 9.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM DESCRIPTION XV17ATSA(C) 1 2 3 4 3 10 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 8 7 6 5 10.
U1BH11E0.book Page 5 Monday, May 24, 2010 9:33 AM DESCRIPTION EAU32240 Controls and instruments XV17ASA(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U1BH11E0.book Page 6 Monday, May 24, 2010 9:33 AM DESCRIPTION XV17ATSA(C) 3 1 1. 2. 3. 4. 5. 6. 7.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU49391 Indicator lights and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11365 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 3 2 4 5 1 6 1. 2. 3. 4. 5. 6.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU45683 Multi-function meter unit ● ● EAU11534 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-5 for an explanation of the self-diagnosis device.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS Speedometer Odometer, tripmeters and fuel reserve tripmeter Fuel gauge 1 1 1 4 1. Speedometer 1. Fuel gauge When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases.
U1BH11E0.book Page 5 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS from that point. In that case, push the “ ” side of the “SELECT” switch to switch the display between the various tripmeter and odometer modes in the following order: F-TRIP → TRIP A → TRIP B → ODO → F-TRIP TIP Push the “ ” side of the “SELECT” switch to switch the display in the reverse order.
U1BH11E0.book Page 6 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. Brightness control mode 4 1 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level.
U1BH11E0.book Page 7 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1 2 TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection. 3 4 1. 2. 3. 4.
U1BH11E0.book Page 8 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12881 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 2. Neutral position 1. Brake lever 4 The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U1BH11E0.book Page 9 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU12941 Brake pedal EAU13121 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING 1. Brake pedal The brake pedal is on the right side of the motorcycle.
U1BH11E0.book Page 10 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING 4 Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
U1BH11E0.book Page 11 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs. Gasohol There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems.
U1BH11E0.book Page 12 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS ECA10701 NOTICE Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EAU13780 Locking the steering with a padlock EAU14152 Rider seat To remove the rider seat 1. Turn the key to “OFF”, and then turn it to “OPEN”.
U1BH11E0.book Page 13 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14322 Helmet holder To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. 1 1. Projection 2. Seat holder 4 1. Helmet holder 2. Remove the key from the main switch if the motorcycle will be left unattended. TIP Make sure that the rider seat is properly secured before riding. The helmet holder is located under the rider seat.
U1BH11E0.book Page 14 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU14583 Windshield [XV17ATSA(C)] To suit the rider’s preference, the windshield angle can be adjusted and the height can be changed to one of two positions. To adjust the windshield angle 1. Loosen the bolts on each side of the windshield. Tightening torque: Windshield bolt: 16 Nm (1.6 m·kgf, 12 ft·lbf) To change the windshield height 1. Remove the bolts on each side of the windshield. 2.
U1BH11E0.book Page 15 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS ● Open the throttle and make sure that the throttle grip returns properly when released, otherwise an accident or injury could result. EAU35890 Sidecases [XV17ATSA(C)] EWA12520 WARNING Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-1 and 7-19 for important loading and tire pressure information. ● Always securely close the sidecases before riding.
U1BH11E0.book Page 16 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS To close a sidecase 1. Fold the sidecase lid down. 2. Turn the key clockwise, and then remove it. TIP Push the lid down so that the latch snaps into place. ECA13090 NOTICE 4 To avoid locking the key in, never lock either sidecase and remove the key from the lock before closing the lid. EAU14816 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut.
U1BH11E0.book Page 17 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU15304 Tightening torque: Locknut: 35 Nm (3.5 m·kgf, 25 ft·lbf) Sidestand EWA10221 WARNING 1. Distance A Spring preload: Minimum (soft): Distance A = 42.5 mm (1.67 in) Standard: XV17ASA(C) Distance A = 42.5 mm (1.67 in) XV17ATSA(C) Distance A = 45.5 mm (1.79 in) Maximum (hard): Distance A = 51.5 mm (2.03 in) 3. Tighten the locknut to the specified torque.
U1BH11E0.book Page 18 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. 4 EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U1BH11E0.book Page 19 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. The neutral switch may not be working correctly.
U1BH11E0.book Page 20 Monday, May 24, 2010 9:33 AM INSTRUMENT AND CONTROL FUNCTIONS EAU45693 Auxiliary DC connector ECA15311 NOTICE The accessory connected to the auxiliary DC connector should not be used with the engine turned off, and the load must never exceed 36 W (3 A), otherwise the fuse may blow or the battery may discharge. 4 A 12-V accessory connected to the auxiliary DC connector behind panel A (see page 7-9) can be used when the key is in the “ON” position.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16247 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 EWA15121 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 6 * Evaporative emission control system (for California only) • Check control system for damage. • Replace if necessary. 7 * Air induction system • Check the air cut-off valve, reed valve, and hose for damage. • Replace any damaged parts.
U1BH11E0.book Page 5 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 1 * Air filter element • Clean with compressed air. • Replace if necessary. 2 * Clutch • Check operation. • Adjust or replace cable.
U1BH11E0.book Page 6 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • • • • 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months. 12 * Chassis fasteners 13 Check belt condition. Replace if damaged.
U1BH11E0.book Page 7 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U1BH11E0.book Page 8 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary. • Lubricate cable and grip housing. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U1BH11E0.book Page 9 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels 1 2. Remove the bolts, and then take the panel off as shown. 1 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2 1. Bolt To install the panel Place the panel in the original position, and then install the bolt. 1. Bolt 1 7 1. Panel A 2.
U1BH11E0.book Page 10 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19545 Checking the spark plugs 2. Install panel A. The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine. To remove a spark plug 1.
U1BH11E0.book Page 11 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR7EA-9 DENSO/X22EPR-U9 4. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. To install a spark plug 1.
U1BH11E0.book Page 12 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU34089 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the vehicle on a level surface and hold it in an upright position. A slight tilt to the side can result in a false reading. 2.
U1BH11E0.book Page 13 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 TIP Skip steps 7–9 if the oil filter cartridge is not being replaced. NOTICE Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 7 To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the rider seat. (See page 4-12.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3.
U1BH11E0.book Page 14 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT 1. O-ring TIP Make sure that the O-ring is properly seated. 9. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. through the filler hole, insert the dipstick, and then tighten the oil filler cap. 12. Start the engine, rev it several times, and then turn it off. 13.
U1BH11E0.book Page 15 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSERVING II” or higher. Make sure that no foreign material enters the crankcase. 14. Install the engine oil filler cap. 15. Start the engine, and then let it idle for several minutes while checking it for oil leakage.
U1BH11E0.book Page 16 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Transfer case oil check bolt: 8 Nm (0.8 m·kgf, 5.8 ft·lbf) To change the transfer case oil 1. Place an oil pan under the transfer case to collect the used oil. 2. Remove the drain bolt, the oil check bolt and their gasket to drain the oil from the transfer case. 4. Check the oil check bolt gasket for damage, and replace it if necessary. 5.
U1BH11E0.book Page 17 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the air filter element by removing the screws, and then disconnect the hose shown. 2 1 1. Bolt 2. Air filter case 3. Disconnect the hose. 4. Remove the air filter case cover by removing the screws. 2 1 7 7. Install the air filter element by inserting it into the air filter case, then installing the screws, and then connect the hose shown. 3 1. Air filter element 2. Screw 3. Hose 6.
U1BH11E0.book Page 18 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 1 Checking the throttle grip free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Hose 10. Install the air filter case bolts. 11.
U1BH11E0.book Page 19 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42713 Tires To ensure maximum performance, long service, and safe operation, note the following: Tire air pressure Always check and adjust the tire pressure before operating the motorcycle. EWA14651 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1BH11E0.book Page 20 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10581 WARNING ● ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience to do so.
U1BH11E0.book Page 21 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22034 Adjusting the clutch lever free play 1 1. 2. 3. 4. 7 2 3 4 Clutch lever free play Locknut (clutch lever) Clutch lever free play adjusting bolt Rubber cover The clutch lever free play should measure 10.0–15.0 mm (0.39–0.59 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Slide the rubber cover back at the clutch lever. 2. Loosen the locknut. 3.
U1BH11E0.book Page 22 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22093 Adjusting the brake lever free play 3. Tighten the locknut. ● ● The brake lever free play should measure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake lever. 2. To increase the brake lever free play, turn the brake lever free play adjusting screw in direction (a).
U1BH11E0.book Page 23 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads the point that a wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22392 EAU22580 Checking the brake fluid level Front brake EAU22470 1 EAU36890 Front brake pads 1.
U1BH11E0.book Page 24 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U1BH11E0.book Page 25 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. TIP The marks near the drive belt check hole are 5 mm (0.2 in) apart. 3.
U1BH11E0.book Page 26 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U1BH11E0.book Page 27 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Checking and lubricating the brake and clutch levers Brake lever EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U1BH11E0.book Page 28 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1651 Lubricating the swingarm pivots EAU23251 Lubricating the rear suspension The swingarm pivots must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U1BH11E0.book Page 29 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. 7 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U1BH11E0.book Page 30 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50210 Battery 2 1 3 1. Battery 2. Positive battery lead (red) 3. Negative battery lead (black) ● The battery is located under the rider seat. (See page 4-12.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the battery lead connections need to be checked and, if necessary, tightened.
U1BH11E0.book Page 31 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT is turned to “OFF”, then connect the positive lead before connecting the negative lead. [ECA16840] 4. After installation, make sure that the battery leads are properly connected to the battery terminals. ECA16530 NOTICE Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.
U1BH11E0.book Page 32 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23795 1 7 6 54 3 2 1. 2. 3. 4. 5. 6. 7. Spare fuse Signaling system fuse Ignition fuse Auxiliary DC connector fuse Headlight fuse Backup fuse (for clock) Auto-decompression fuse If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
U1BH11E0.book Page 33 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by installing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Do not touch the glass part of the bulb. 1. Remove the headlight unit by removing the screws. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 7 1. Screw 2.
U1BH11E0.book Page 34 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU31963 EAU24212 Replacing a turn signal light bulb Replacing a license plate light bulb 1. Remove the turn signal lens by removing the screws. 1. Remove the license plate light unit by removing the bolts. 1 1. Screw 1. Bolt 2.
U1BH11E0.book Page 35 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the license plate light unit by installing the bolts. 1 1. License plate light bulb socket 3. Remove the burnt-out bulb by pulling it out. EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright.
U1BH11E0.book Page 36 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U1BH11E0.book Page 37 Monday, May 24, 2010 9:33 AM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42601 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU50460 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM MOTORCYCLE CARE AND STORAGE windshield. Before using them, make a test by polishing an area which does not affect your visibility. Cleaning the sidecases Water can be harmful to untreated leather. Use Yamaha Saddle Soap or another quality brand according to the manufacturer’s directions to clean the leather on the sidecases.
U1BH11E0.book Page 4 Monday, May 24, 2010 9:33 AM MOTORCYCLE CARE AND STORAGE EAU44452 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle. ECA10810 NOTICE ● ● 8 Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM SPECIFICATIONS Dimensions: Overall length: 2500 mm (98.4 in) Overall width: 980 mm (38.6 in) Overall height: XV17ASA 1140 mm (44.9 in) XV17ASAC 1140 mm (44.9 in) XV17ATSA 1500 mm (59.1 in) XV17ATSAC 1500 mm (59.1 in) Seat height: 710 mm (28.0 in) Wheelbase: 1688 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3200 mm (126.0 in) Compression ratio: 8.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM SPECIFICATIONS Secondary reduction system: Belt drive Secondary reduction ratio: 35/32 × 70/32 (2.393) Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 38/16 (2.375) 2nd: 30/19 (1.579) 3rd: 29/25 (1.160) 4th: 29/32 (0.906) 5th: 21/28 (0.750) Chassis: Frame type: Double cradle Caster angle: 32.00 ° Trail: 142.0 mm (5.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM SPECIFICATIONS Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 110.0 mm (4.33 in) Electrical system: Ignition system: TCI Charging system: AC magneto Battery: Model: GT14B-4 Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U1BH11E0.book Page 3 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1BH11E0.book Page 5 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1BH11E0.book Page 7 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U1BH11E0.book Page 8 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U1BH11E0.book Page 9 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U1BH11E0.book Page 10 Monday, May 24, 2010 9:33 AM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U1BH11E0.book Page 1 Monday, May 24, 2010 9:33 AM INDEX A Fuel level warning light ........................... 4-2 Fuel tank breather/overflow hose ......... 4-11 Fuel tank cap .......................................... 4-9 Fuses, replacing ................................... 7-31 Air filter element, cleaning..................... 7-16 Auxiliary DC connector ......................... 4-20 B Battery................................................... 7-30 Brake and clutch levers, checking and lubricating .
U1BH11E0.book Page 2 Monday, May 24, 2010 9:33 AM INDEX Turn signal light bulb, replacing............ 7-34 Turn signal switch................................... 4-7 V Valve clearance .................................... 7-18 Vehicle Emission Control Information label.................................................... 10-2 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited...................................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.06-0.
