Read this manual carefully before operating this vehicle.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS13CA(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM IMPORTANT MANUAL INFORMATION EAU10193 XVS13CA(C) OWNER’S MANUAL ©2010 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2010 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock .............
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................7-32 License plate light .........................7-33 Supporting the motorcycle ............7-33 Troubleshooting ............................7-34 Troubleshooting charts .................7-35 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ..........................................
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM LOCATION OF IMPORTANT LABELS 1 2 California only 1 3 4 TIRE INFORMATION Cold tire normal pressure should be set as follows. • Up to 90 kg (198 lbs) load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR : 280 kPa, (2.80 kgf/cm²), 41 psi • 90kg (198 lbs) ~ maximum load FRONT : 250 kPa, (2.50 kgf/cm²), 36 psi REAR : 280 kPa, (2.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM SAFETY INFORMATION EAU10287 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U27D10E0.book Page 4 Thursday, July 22, 2010 1:05 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U27D10E0.book Page 5 Thursday, July 22, 2010 1:05 PM SAFETY INFORMATION ● ● 2 ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM DESCRIPTION EAU10410 Left view 1 2 3,4,5 6 3 10 1. 2. 3. 4. 5. 6. 7. 8. 9 8 7 9. Shift pedal (page 4-9) 10.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM DESCRIPTION EAU10420 Right view 1 2,3 4 5 6 7 3 11 1. 2. 3. 4. 5. 6. 7. 8. 10 98 9. Engine oil filter cartridge (page 7-11) 10.Brake pedal (page 4-9) 11.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 3 1. 2. 3. 4. 5. 6. 7. 8.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering 1 2 EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU49391 Indicator lights and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 4 5 6 7 3 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 2 1 1. 2. 3. 4. 5. 6. 7.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU50781 4 Fuel level warning light “ ” This warning light comes on when the fuel level has dropped to a very low level. (See page 4-5.) When this occurs, refuel as soon as possible.
U27D10E0.book Page 4 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU50692 Multi-function meter unit 1 2 ● ● ● ● ● ● 1. Speedometer 2.
U27D10E0.book Page 5 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters, fuel reserve tripmeter, fuel meter and clock 4 1 1.
U27D10E0.book Page 6 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS The fuel level warning light comes on and the display switches to the fuel reserve tripmeter mode “Trip F” when the fuel level is very low. Refuel as soon as possible to avoid running out of fuel. 5. Push the “SELECT” switch to set the minutes. 6. Push the “RESET” switch and then release it to start the clock.
U27D10E0.book Page 7 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds. 4. Adjust the multi-function meter unit panel brightness level by pushing the “SELECT” switch. 5. Push the “RESET” switch. The display will change to the prior mode. 4 EAU12348 Handlebar switches Right Left 1 1 2 3 4 2 3 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” 1. 2. 3. 4.
U27D10E0.book Page 8 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.
U27D10E0.book Page 9 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12871 Shift pedal EAU12890 Brake lever EAU12941 Brake pedal 1 1 1 4 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle. The brake lever is located at the right handlebar grip.
U27D10E0.book Page 10 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13121 Fuel tank cap 3 2 4 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 1 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Lock. Unlock.
U27D10E0.book Page 11 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS 1 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 2 EAU50790 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U27D10E0.book Page 12 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU48760 Fuel tank breather/overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 1 1. Fuel tank breather/overflow hose TIP For California: See page 7-11 for breather hose information.
U27D10E0.book Page 13 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Slide the seat rearward to fit the slot in its bottom over the center seat holder. 3. Push the front of the seat down to lock it in place. EAU50680 1 Seat To remove the seat 1. Insert the key into the seat lock, turn it counterclockwise, and then lift the front of the seat up. 3 1 1 2 4 1. Seat lock 2. Unlock. 1. Center seat holder 3.
U27D10E0.book Page 14 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EAU14311 Helmet holder 1 To release the helmet from the helmet holder Remove the seat, remove the helmet from the helmet holder, and then install the seat. 1. Helmet holder The helmet holder is located under the seat. To secure a helmet to the helmet holder 1. Remove the seat. (See page 4-13.) 2. Attach the helmet to the helmet holder, and then securely install the seat.
U27D10E0.book Page 15 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS EWA10221 1 9 7 8 5 6 3 4 1 2 2 (a) 4 (b) 1. Position indicator 2. Spring preload adjusting ring TIP Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber. Spring preload setting: Minimum (soft): 1 Standard: 4 Maximum (hard): 9 EAU15304 Sidestand WARNING This shock absorber assembly contains highly pressurized nitrogen gas.
U27D10E0.book Page 16 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U27D10E0.book Page 17 Thursday, July 22, 2010 1:05 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU48710 EAU46125 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM OPERATION AND IMPORTANT RIDING POINTS ECA15484 EAU16671 Shifting NOTICE If a warning light does not come on initially when the key is turned to “ON”, or if a warning light remains on, see page 4-2 for the corresponding warning light circuit check. 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U27D10E0.book Page 4 Thursday, July 22, 2010 1:05 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17243 EWA15121 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17381 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the seat. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U27D10E0.book Page 4 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U27D10E0.book Page 5 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. 2 * Clutch • Check operation. • Adjust or replace cable.
U27D10E0.book Page 6 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • • • • 11 * Steering bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease every 16000 mi (25000 km) or 24 months. 12 * Chassis fasteners 13 Check belt condition. Replace if damaged.
U27D10E0.book Page 7 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U27D10E0.book Page 8 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary. • Lubricate cable and grip housing. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U27D10E0.book Page 9 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU42431 Removing and installing the panel Checking the spark plugs 1 The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 2 1 1. Panel A 2. Quick fastener To install the panel Place the panel in the original position, and then install the quick fastener.
U27D10E0.book Page 10 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1. Spark plug cap 3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
U27D10E0.book Page 11 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. Canister (for California only) The engine oil level should be checked before each ride.
U27D10E0.book Page 12 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 3 4 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 2 1. 2. 3. 4. 2 Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U27D10E0.book Page 13 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.20 L (3.38 US qt, 2.82 Imp.qt) With oil filter cartridge replacement: 3.40 L (3.59 US qt, 2.99 Imp.qt) 1. O-ring TIP Make sure that the O-ring is properly seated. 7 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1.
U27D10E0.book Page 14 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. TIP After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U27D10E0.book Page 15 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U27D10E0.book Page 16 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3.
U27D10E0.book Page 17 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32544 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10503 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U27D10E0.book Page 18 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10521 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U27D10E0.book Page 19 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU50700 Adjusting the clutch lever free play 1 23 (a) (b) 1. Clutch lever free play 2. Locknut (clutch lever) 3. Clutch lever free play adjusting bolt 7 The clutch lever free play should measure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch lever. 2.
U27D10E0.book Page 20 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 1 (a) 2 (b) 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U27D10E0.book Page 21 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22392 EAU22580 Checking the brake fluid level Front brake EAU22500 1 EAU22430 Front brake pads 1.
U27D10E0.book Page 22 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions: ● When checking the fluid level, make sure that the top of the brake fluid reservoir is level.
U27D10E0.book Page 23 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubrication chart. EAU38410 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole. TIP The marks near the drive belt check hole are 5.0 mm (0.2 in) apart. 7 3.
U27D10E0.book Page 24 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 EAU23095 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
U27D10E0.book Page 25 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers Brake lever Clutch lever 7 The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U27D10E0.book Page 26 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 EAUM1651 EAU23251 Checking and lubricating the sidestand Lubricating the swingarm pivots Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U27D10E0.book Page 27 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1.
U27D10E0.book Page 28 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 Checking the wheel bearings EAU50710 Battery 1 2 3 The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Negative battery lead (black) 3.
U27D10E0.book Page 29 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ECA16521 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required.
U27D10E0.book Page 30 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT 2 1 3 1. 2. 3. 4. 5. 6. 7. Signaling system fuse Ignition fuse Taillight fuse Radiator fan fuse Backup fuse (for clock) Headlight fuse Spare fuse TIP To access the fuel injection system fuse, remove the starter relay cover by pulling it upward. 1. Fuel injection system spare fuse 2. Starter relay cover 3. Fuel injection system fuse If a fuse is blown, replace it as follows. 1.
U27D10E0.book Page 31 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48511 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows.
U27D10E0.book Page 32 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. TIP When installing the headlight bulb cover, make sure the “TOP” mark faces upwards.
U27D10E0.book Page 33 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24330 1 Supporting the motorcycle If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright.
U27D10E0.book Page 34 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm. EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
U27D10E0.book Page 35 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42502 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U27D10E0.book Page 36 Thursday, July 22, 2010 1:05 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U27D10E0.book Page 4 Thursday, July 22, 2010 1:05 PM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM SPECIFICATIONS Dimensions: Overall length: 2530 mm (99.6 in) Overall width: 860 mm (33.9 in) Overall height: 1130 mm (44.5 in) Seat height: 668 mm (26.3 in) Wheelbase: 1750 mm (68.9 in) Ground clearance: 150 mm (5.91 in) Minimum turning radius: 3400 mm (133.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM SPECIFICATIONS 2nd: 1.778 (32/18) 3rd: 1.381 (29/21) 4th: 1.115 (29/26) 5th: 0.960 (24/25) Chassis: Frame type: Double cradle Caster angle: 34.00 ° Trail: 109.0 mm (4.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM SPECIFICATIONS Bulb voltage, wattage × quantity: 9 Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26352 Identification numbers EAU26381 Key identification number EAU26400 Vehicle identification number Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: 1 1.
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26480 Model label EAU48270 Vehicle Emission Control Information label 1 1 1. Model label The model label is affixed to the frame under the seat. (See page 4-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U27D10E0.book Page 3 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U27D10E0.book Page 5 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U27D10E0.book Page 7 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U27D10E0.book Page 8 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U27D10E0.book Page 9 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U27D10E0.book Page 10 Thursday, July 22, 2010 1:05 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U27D10E0.book Page 1 Thursday, July 22, 2010 1:05 PM INDEX A Fuel .......................................................4-10 Fuel level warning light............................4-3 Fuel tank breather/overflow hose..........4-12 Fuel tank cap.........................................4-10 Fuses, replacing....................................7-29 Air filter element, replacing ................... 7-15 B Battery ..................................................
U27D10E0.book Page 2 Thursday, July 22, 2010 1:05 PM INDEX Turn signal indicator light ........................ 4-2 Turn signal light bulb, replacing ............ 7-32 Turn signal switch ................................... 4-7 V Valve clearance .................................... 7-16 Vehicle Emission Control Information label .................................................... 10-2 Vehicle identification number ................ 10-1 W Warranty, extended...............................
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.07-1.
