Read this manual carefully before operating this vehicle.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XV19CB(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM IMPORTANT MANUAL INFORMATION EAU10193 XV19CB(C) OWNER’S MANUAL ©2011 by Yamaha Motor Corporation, U.S.A. 1st edition, August 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch .....................
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................7-30 Replacing a license plate light bulb ...........................................7-31 Supporting the motorcycle ............7-32 Troubleshooting ............................7-32 Troubleshooting chart ...................7-34 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM LOCATION OF IMPORTANT LABELS 2 California only 1 VACUUM HOSE ROUTING PRESS. SENSOR INTAKE MANIFOLD 34B-21684-00 3 California only 4 WARNING EMISSION HOSE ROUTING FUEL TANK BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. THROTTLE BODY PREMIUM UNLEADED GASOLINE ONLY 91 Min.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM SAFETY INFORMATION EAU10289 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM SAFETY INFORMATION ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM SAFETY INFORMATION ● ● 2 Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1US10E0.book Page 4 Wednesday, September 14, 2011 4:45 PM SAFETY INFORMATION Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1US10E0.book Page 5 Wednesday, September 14, 2011 4:45 PM SAFETY INFORMATION ● ● 2 ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM DESCRIPTION EAU10410 Left view 1 2 3,4 5 6 3 11 1. 2. 3. 4. 5. 6. 7. 8. 10 9 8 9. Engine oil drain bolt B (crankcase) (page 7-10) 10.Engine oil drain bolt A (crankcase) (page 7-10) 11.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM DESCRIPTION EAU10420 Right view 1 2,3,4 5 6 7 3 11 1. 2. 3. 4. 5. 6. 7. 8. 10 9 8 9. Rear brake light switch (page 7-18) 10.Engine oil filter cartridge (page 7-10) 11.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 9 3 1. 2. 3. 4. 5. 6. 7. 8. 9.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10450 Main switch EAU45751 OFF All electrical systems are off. The key can be removed. EAU49391 Indicator lights and warning lights EWA10072 WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. 4 The main switch controls the ignition and lighting systems.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11365 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.2 L (0.85 US gal, 0.70 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turning the key to “ON”.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● ● ● 4 two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode TIP Be sure to turn the key to “ON” before using the “SELECT” and reset switches, except for setting the brightness control mode.
U1US10E0.book Page 4 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters, fuel reserve tripmeter and clock 1 1.
U1US10E0.book Page 5 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” switch. 3.
U1US10E0.book Page 6 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U1US10E0.book Page 7 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS See “Multi-function meter unit” on page 4-2 for detailed information. EAU12820 EAU12871 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U1US10E0.book Page 8 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12891 EAU12941 EAU13122 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. 2. 3. 4. 4 Fuel tank cap lock cover “ ” mark Unlock. Lock.
U1US10E0.book Page 9 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 4 WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.
U1US10E0.book Page 10 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13382 Recommended fuel: Premium unleaded gasoline only Fuel tank capacity: 15.9 L (4.20 US gal, 3.50 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.2 L (0.85 US gal, 0.70 Imp.gal) gasoline of a different brand.
U1US10E0.book Page 11 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 4 ECA10701 Catalytic converters The exhaust system is hot after operation.
U1US10E0.book Page 12 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU52251 Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 1. Unlock. 1. Insert the key into the steering lock. 2. Turn the key 1/2 turn counterclockwise. 3. Remove the key. 4 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U1US10E0.book Page 13 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 4 Water and harsh sunlight can damage leather. Use the protective seat covers provided when parking in the rain or where dew is expected, when washing the vehicle, and when parking for extended periods in strong sunlight. To install the protective covers: 1. Remove the rider seat. 2. Put the cover over the passenger seat with the cord lock to the front.
U1US10E0.book Page 14 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU38405 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 1.
U1US10E0.book Page 15 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS 4 load and thereby soften the suspension, turn the adjusting nut in direction (b). ● To make the adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle. ● The spring preload setting is determined by measuring distance A, shown in the illustration.
U1US10E0.book Page 16 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure. Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
U1US10E0.book Page 17 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. 4 EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U1US10E0.book Page 18 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. The neutral switch may not be working correctly.
U1US10E0.book Page 19 Wednesday, September 14, 2011 4:45 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44586 Auxiliary DC connector 2 EWA12531 WARNING 2 To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. 7-19, 7-19 Clutch • • • • • Check operation.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS Instruments, lights, signals and switches • Check operation. • Correct if necessary. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16247 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U1US10E0.book Page 4 Wednesday, September 14, 2011 4:45 PM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U1US10E0.book Page 4 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U1US10E0.book Page 5 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. 2 * Clutch • Check operation and fluid leakage. • Correct if necessary.
U1US10E0.book Page 6 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. 10 * Drive belt • • • • 11 * Steering bearings Check belt condition. Replace if damaged. Check belt tension. Adjust if necessary. • Check bearing assemblies for looseness.
U1US10E0.book Page 7 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 19 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 20 * Shock absorber assembly • Check operation and for oil leakage.
U1US10E0.book Page 8 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 28 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U1US10E0.book Page 9 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs 7 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U1US10E0.book Page 10 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the following: ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged.
U1US10E0.book Page 11 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE 2 Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Engine oil dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U1US10E0.book Page 12 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 8–10 if the oil filter cartridge is not being replaced. 8. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench TIP Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer. 10.
U1US10E0.book Page 13 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 12. Pour only 2.5 L (2.6 US qt, 2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 13. Start the engine, rev it several times, and then turn it off. 14. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U1US10E0.book Page 14 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element. EAU21384 Checking the throttle grip free play 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U1US10E0.book Page 15 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU52260 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10503 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1US10E0.book Page 16 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10521 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U1US10E0.book Page 17 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 1 2 parts on this motorcycle have a clear coat applied. Do not use polishes or sealers on these surfaces because the clear coat can be damaged. [ECA17760] The spokes and rims are chromeplated. Follow the instructions for cleaning provided on page 8-1. 1. Valve stem nut 2. Valve stem locknut Tightening torques: Valve stem nut: 2.0 Nm (0.20 m·kgf, 1.
U1US10E0.book Page 18 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U1US10E0.book Page 19 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set.
U1US10E0.book Page 20 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT Rear brake Specified brake and clutch fluid: DOT 4 brake fluid will significantly lower the boiling point of the fluid and may result in vapor lock. EWA16000 ECA17640 WARNING 1. Minimum level mark Clutch 1. Minimum level mark TIP The rear brake fluid reservoir is located under the rider seat. (See page 4-12.) NOTICE Improper maintenance can result in loss of braking ability or clutch operation.
U1US10E0.book Page 21 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and calipers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years.
U1US10E0.book Page 22 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. EAU23095 EAU49920 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U1US10E0.book Page 23 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 Checking and lubricating the brake and shift pedals 7 EAU43601 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U1US10E0.book Page 24 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricant: Silicone grease EAU23251 Checking and lubricating the sidestand Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U1US10E0.book Page 25 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23272 EAU23283 Checking the front fork Checking the steering The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart.
U1US10E0.book Page 26 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 Checking the wheel bearings EAU50210 Battery 3 2 1 The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Positive battery lead (red) 3.
U1US10E0.book Page 27 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories. ECA16521 NOTICE To charge a VRLA (Valve Regulated Lead Acid) battery, a special (constant-voltage) battery charger is required. Using a conventional battery charger will damage the battery. 7 To store the battery 1.
U1US10E0.book Page 28 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] 8 2 3 7 1. 2. 3. 4. Main fuse Fuel injection system fuse Fuel injection system spare fuse Fuse box 1. 2. 3. 4. 5. 6. 7. 8. Fuse box Auxiliary DC connector fuse Signaling system fuse Ignition fuse Backup fuse (for clock) Headlight fuse ECU fuse Spare fuse 7-28 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.
U1US10E0.book Page 29 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48513 Replacing the headlight bulb This model is equipped with a halogen bulb headlight. If the headlight bulb burns out, replace it as follows.
U1US10E0.book Page 30 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the bulb cover, and then connect the coupler. TIP When installing the headlight bulb cover, make sure the “TOP” mark faces upwards. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU24212 Replacing a turn signal light bulb 1. Remove the turn signal lens by removing the screws.
U1US10E0.book Page 31 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24324 1 Replacing a license plate light bulb 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1. Turn signal light bulb 7 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break. [ECA10681] 1. 2. 3. 4. 1. 2. 3. 4.
U1US10E0.book Page 32 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright. Check that the motorcycle is in a stable and level position before starting any maintenance. A strong wooden box can be placed under the engine for added stability.
U1US10E0.book Page 33 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or explode, causing severe injury or property damage.
U1US10E0.book Page 34 Wednesday, September 14, 2011 4:45 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42602 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution EAU52280 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM MOTORCYCLE CARE AND STORAGE ● ● ● Improper cleaning can damage plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lenses, etc.) and the mufflers. Use only a soft, clean cloth or sponge with water to clean plastic. However, if the plastic parts cannot be thoroughly cleaned with water, diluted mild detergent with water may be used.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM MOTORCYCLE CARE AND STORAGE 8 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed through polishing.) 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4.
U1US10E0.book Page 4 Wednesday, September 14, 2011 4:45 PM MOTORCYCLE CARE AND STORAGE EAU44453 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. Be sure the engine and the exhaust system are cool before covering the motorcycle. ECA10810 NOTICE ● ● Storing the motorcycle in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
U1US10E0.book Page 5 Wednesday, September 14, 2011 4:45 PM MOTORCYCLE CARE AND STORAGE TIP Make any necessary repairs before storing the motorcycle.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM SPECIFICATIONS Dimensions: Overall length: 2572 mm (101.3 in) Overall width: 925 mm (36.4 in) Overall height: 1165 mm (45.9 in) Seat height: 695 mm (27.4 in) Wheelbase: 1799 mm (70.8 in) Ground clearance: 146 mm (5.75 in) Minimum turning radius: 3500 mm (137.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM SPECIFICATIONS Gear ratio: 1st: 2.375 (38/16) 2nd: 1.571 (33/21) 3rd: 1.160 (29/25) 4th: 0.929 (26/28) 5th: 0.800 (24/30) Chassis: Frame type: Double cradle Caster angle: 33.20 ° Trail: 102 mm (4.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM SPECIFICATIONS Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26353 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U1US10E0.book Page 3 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1US10E0.book Page 5 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1US10E0.book Page 7 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U1US10E0.book Page 8 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U1US10E0.book Page 9 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION EAU26751 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U1US10E0.book Page 10 Wednesday, September 14, 2011 4:45 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM INDEX A Fuel......................................................... 4-9 Fuel level warning light ........................... 4-2 Fuel tank breather/overflow hose ......... 4-10 Fuel tank cap .......................................... 4-8 Fuses, replacing ................................... 7-27 Air filter element .................................... 7-14 Auxiliary DC connector ......................... 4-19 B Battery...........................
U1US10E0.book Page 2 Wednesday, September 14, 2011 4:45 PM INDEX Turn signal light bulb, replacing............ 7-30 Turn signal switch................................... 4-6 V Valve clearance .................................... 7-14 Vehicle Emission Control Information label................................. 10-2 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking ...
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U1US10E0.book Page 1 Wednesday, September 14, 2011 4:45 PM EAU51390 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.10-0.
