Read this manual carefully before operating this vehicle.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XV19SB(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM IMPORTANT MANUAL INFORMATION EAU10193 XV19SB(C) OWNER’S MANUAL ©2011 by Yamaha Motor Corporation, U.S.A. 1st edition, December 2011 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 Sidestand ..................................... 4-17 Ignition circuit cut-off system ........ 4-18 Auxiliary DC connector ................. 4-20 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM TABLE OF CONTENTS License plate light .........................7-31 Supporting the motorcycle ............7-31 Troubleshooting ............................7-32 Troubleshooting chart ...................7-33 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ................................................8-1 Storage ...........................................8-3 SPECIFICATIONS .
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM LOCATION OF IMPORTANT LABELS 1 2 California only EMISSION HOSE ROUTING FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER 5RU-21686-00 3 California only 4 VACUUM HOSE ROUTING PRESS.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM LOCATION OF IMPORTANT LABELS 5 6 PREMIUM UNLEADED GASOLINE ONLY 91 Min.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM SAFETY INFORMATION EAU10289 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM SAFETY INFORMATION 2 ● ● due to excessive speed or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM SAFETY INFORMATION ● ● Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. Loading Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed.
U1D715E0.book Page 4 Monday, December 5, 2011 4:22 PM SAFETY INFORMATION 2 Aftermarket Parts, Accessories, and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others.
U1D715E0.book Page 5 Monday, December 5, 2011 4:22 PM SAFETY INFORMATION ● ● ● ● ● Check that the fuel cock (if equipped) is in the “OFF” position and that there are no fuel leaks. Point the front wheel straight ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement. Shift the transmission in gear (for models with a manual transmission).
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM DESCRIPTION EAU10410 Left view 1 2 3,4 5 6 3 11 10 9 1. 2. 3. 4. 5. 6. 7. 8. 8 9. Engine oil drain bolt A (crankcase) (page 7-10) 10.Engine oil filter cartridge (page 7-10) 11.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM DESCRIPTION EAU10420 Right view 1 2,3,4 5 6 3 9,10 1. 2. 3. 4. 5. 6. 7. 8. 8 7 9. Engine oil drain bolt (oil tank) (page 7-10) 10.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM DESCRIPTION EAU10430 Controls and instruments 3 1. 2. 3. 4. 5. 6. 7. 8. 9.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38390 EAU10540 EAU10684 The main switch/steering lock is located under the main switch/steering lock cover. To access the main switch/steering lock, slide the cover forward. ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be started. The key cannot be removed.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU49391 Indicator lights and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11365 4 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS then go off for 3.0 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU3842F Multi-function meter unit ● ● ● EAU11534 Engine trouble warning light “ ” This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this occurs, have a Yamaha dealer check the self-diagnosis system. (See page 4-6 for an explanation of the self-diagnosis device.
U1D715E0.book Page 4 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS 4 Speedometer Tachometer 1. Speedometer 1. Tachometer 2. Tachometer red zone 1. “SELECT” switch When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1. Reset switch The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range.
U1D715E0.book Page 5 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS Fuel gauge TIP After refueling, the fuel gauge does not indicate the correct fuel level unless the vehicle speed has exceeded 5 km/h (3 mi/h). Odometer, tripmeters, fuel reserve tripmeter and clock 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 3.0 L (0.79 US gal, 0.66 Imp.
U1D715E0.book Page 6 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS To set the clock Self-diagnosis device ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. 1 Brightness control mode 2 4 1. Clock 1. Push the “SELECT” switch to change the display to the clock mode. 2. Push the “SELECT” and reset switches together for at least two seconds. 3.
U1D715E0.book Page 7 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS ● the speedometer, tachometer, and the fuel gauge needles (item number “3”) Select the brightness control mode as follows. 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” switch. 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds. Item number “1” is displayed. 5. Push the “SELECT” switch to select the LCD. Item number “2” is displayed.
U1D715E0.book Page 8 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU1234A Handlebar switches and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right Left 4 1. Dimmer switch “ / ” 2. Turn signal switch “ / ” 3. Horn switch “ ” 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U1D715E0.book Page 9 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS Push this switch to the left to turn the optional lights on and to the right to turn them off. See “Multi-function meter unit” on page 4-3 for detailed information. EAU12820 Clutch lever ECA15321 NOTICE Do not install a bulb which exceeds 12 V, 35 W in either light, otherwise the headlight fuse may blow or the battery may discharge. 4 EAU12711 Start switch “ ” Push this switch to crank the engine with the starter.
U1D715E0.book Page 10 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12881 EAU12891 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 2. Neutral position 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
U1D715E0.book Page 11 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13122 Fuel tank cap 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING 1. 2. 3. 4. Fuel tank cap lock cover “ ” mark Unlock. Lock.
U1D715E0.book Page 12 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS 1 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 2 EAU13382 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4.
U1D715E0.book Page 13 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU48760 Fuel tank breather/overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 1 1. Fuel tank breather/overflow hose TIP For California: See page 7-10 for breather hose information.
U1D715E0.book Page 14 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU34042 EAU38342 Rider seat Helmet holder 1 To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 2 1. Projection 2. Seat holder 4 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2. While holding the key in that position, lift the front of the seat up, and then pull the seat off.
U1D715E0.book Page 15 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU38405 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. 1.
U1D715E0.book Page 16 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS 4 load and thereby soften the suspension, turn the adjusting nut in direction (b). ● To make the adjustment, use the special wrench and extension bar included in the additional tool kit, which was handed out separately at the purchase of the vehicle. ● The spring preload setting is determined by measuring distance A, shown in the illustration.
U1D715E0.book Page 17 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure. Do not deform or damage the cylinder in any way. Cylinder damage will result in poor damping performance. Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service.
U1D715E0.book Page 18 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS this system regularly and have a Yamaha dealer repair it if it does not function properly. 4 EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
U1D715E0.book Page 19 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. The neutral switch may not be working correctly.
U1D715E0.book Page 20 Monday, December 5, 2011 4:22 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38354 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. 7-18, 7-19 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS Instruments, lights, signals and switches • Check operation. • Correct if necessary. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16247 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U1D715E0.book Page 4 Monday, December 5, 2011 4:22 PM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 3500 r/min. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10310 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE ● ● Keep the engine speed out of the tachometer red zone.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-14.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U1D715E0.book Page 4 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U1D715E0.book Page 5 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32187 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. 2 * Clutch • Check operation and fluid leakage. • Correct if necessary.
U1D715E0.book Page 6 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. 10 * Drive belt • • • • 11 * Steering bearings Check belt condition. Replace if damaged. Check belt tension. Adjust if necessary. • Check bearing assemblies for looseness.
U1D715E0.book Page 7 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 19 * Front fork • Check operation and for oil leakage. • Replace if necessary. √ √ √ √ √ 20 * Shock absorber assembly • Check operation and for oil leakage.
U1D715E0.book Page 8 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 28 * Lights, signals and switches ROUTINE • Check operation. • Adjust headlight beam.
U1D715E0.book Page 9 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs 7 The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U1D715E0.book Page 10 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the following: ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged.
U1D715E0.book Page 11 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE 2 Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Engine oil dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U1D715E0.book Page 12 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 8–10 if the oil filter cartridge is not being replaced. 8. Remove the oil filter cartridge with an oil filter wrench. 1. O-ring 1. Oil filter cartridge 2. Torque wrench TIP Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer. 10.
U1D715E0.book Page 13 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 12. Pour only 2.5 L (2.6 US qt, 2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 13. Start the engine, rev it several times, and then turn it off. 14. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U1D715E0.book Page 14 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element. EAU21384 Checking the throttle grip free play 1 EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise.
U1D715E0.book Page 15 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32545 Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EWA10503 WARNING 7 Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
U1D715E0.book Page 16 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10521 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U1D715E0.book Page 17 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22073 Clutch lever Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. (See page 7-19.
U1D715E0.book Page 18 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22273 Brake light switches EAU22392 EAU22500 EAU22430 Front brake pads 1. Rear brake light switch 2.
U1D715E0.book Page 19 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38631 Checking the brake and clutch fluid levels Rear brake Specified brake and clutch fluid: DOT 4 brake fluid Before riding, check that the brake and clutch fluids are above the minimum level marks. Check the brake and clutch fluid levels with the tops of the reservoirs level. Replenish the brake and clutch fluids if necessary. Front brake EWA16000 WARNING 1. Minimum level mark Clutch 7 1.
U1D715E0.book Page 20 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT will significantly lower the boiling point of the fluid and may result in vapor lock. ECA17640 NOTICE Brake fluid may damage painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U1D715E0.book Page 21 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U1D715E0.book Page 22 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 EAU44273 Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U1D715E0.book Page 23 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43601 Checking and lubricating the brake and clutch levers EAU23202 Recommended lubricant: Silicone grease Checking and lubricating the sidestand The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U1D715E0.book Page 24 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23251 Lubricating the rear suspension EAU51950 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the front fork for damage and excessive oil leakage.
U1D715E0.book Page 25 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering 7 Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-31 for more information.
U1D715E0.book Page 26 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U1D715E0.book Page 27 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38373 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-14.) 7 1. 2. 3. 4. Main fuse Fuel injection system fuse Fuel injection system spare fuse Fuse box 1. 2. 3. 4. 5. 6. 7. 8.
U1D715E0.book Page 28 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38455 Replacing a headlight bulb ● oughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner. Headlight lens Do not affix any type of tinted film or stickers to the headlight lens. Do not use a headlight bulb of a wattage higher than specified. 1. Low beam headlight bulb 2. High beam headlight bulb 1. Do not touch the glass part of the bulb.
U1D715E0.book Page 29 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Place a new headlight bulb into position, and then secure it with the bulb holder. 5. Connect the coupler, and then install the headlight bulb holder cover by turning it clockwise. 1. Coupler 3. Remove the headlight unit by removing the screws. 1. Headlight bulb holder cover 2. Disconnect the headlight coupler, and then unhook the headlight bulb holder. To replace the low beam headlight bulb 1.
U1D715E0.book Page 30 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT Installing the headlight unit 1. Install the headlight unit by installing the screws. 2. Connect the coupler to the headlight body cover. 3. Install the headlight body cover by installing the bolts. 4. Have a Yamaha dealer adjust the headlight beam if necessary. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it.
U1D715E0.book Page 31 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24330 7 EAU24350 License plate light Supporting the motorcycle If the license plate light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand upright.
U1D715E0.book Page 32 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U1D715E0.book Page 33 Monday, December 5, 2011 4:22 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42602 Troubleshooting chart 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ucts onto seals, gaskets, the drive belt and wheel axles. Always rinse the dirt and degreaser off with water. EAU26074 Care ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM MOTORCYCLE CARE AND STORAGE ● ● 8 ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U1D715E0.book Page 4 Monday, December 5, 2011 4:22 PM MOTORCYCLE CARE AND STORAGE 8 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM SPECIFICATIONS Dimensions: Overall length: 2580 mm (101.6 in) Overall width: 1055 mm (41.5 in) Overall height: 1105 mm (43.5 in) Seat height: 705 mm (27.8 in) Wheelbase: 1715 mm (67.5 in) Ground clearance: 155 mm (6.10 in) Minimum turning radius: 3480 mm (137.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM SPECIFICATIONS Gear ratio: 1st: 2.375 (38/16) 2nd: 1.571 (33/21) 3rd: 1.160 (29/25) 4th: 0.929 (26/28) 5th: 0.800 (24/30) Chassis: Frame type: Double cradle Caster angle: 31.30 ° Trail: 152 mm (6.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM SPECIFICATIONS Voltage, capacity: 12 V, 12.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Low beam headlight: 12 V, 51.0 W × 1 High beam headlight: 12 V, 55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26353 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U1D715E0.book Page 3 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U1D715E0.book Page 5 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U1D715E0.book Page 7 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U1D715E0.book Page 8 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U1D715E0.book Page 9 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION EAU26751 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U1D715E0.book Page 10 Monday, December 5, 2011 4:22 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM INDEX A Fuel....................................................... 4-11 Fuel level warning light ........................... 4-2 Fuel tank breather/overflow hose ......... 4-13 Fuel tank cap ........................................ 4-11 Fuses, replacing ................................... 7-27 Air filter element .................................... 7-14 Auxiliary DC connector ......................... 4-20 B Battery..................................
U1D715E0.book Page 2 Monday, December 5, 2011 4:22 PM INDEX Turn signal switch................................... 4-8 V Valve clearance .................................... 7-14 Vehicle Emission Control Information label................................. 10-2 Vehicle identification number................ 10-1 W Warranty, extended .............................. 10-9 Warranty, limited................................... 10-7 Wheel bearings, checking .................... 7-25 Wheels...........................
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U1D715E0.book Page 1 Monday, December 5, 2011 4:22 PM EAU51390 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2011.12-0.
