Read this manual carefully before operating this vehicle.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XV19CSD(C)/XV19CD(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM IMPORTANT MANUAL INFORMATION EAU10193 XV19CSD(C)/XV19CD(C) OWNER’S MANUAL ©2012 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch .............................
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM TABLE OF CONTENTS Replacing a turn signal light bulb ...........................................7-30 Replacing a license plate light bulb ...........................................7-30 Supporting the motorcycle ............7-31 Troubleshooting ............................7-32 Troubleshooting chart ...................7-33 MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ........
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM LOCATION OF IMPORTANT LABELS 2 California only 1 VACUUM HOSE ROUTING PRESS. SENSOR INTAKE MANIFOLD 34B-21684-00 3 California only 4 WARNING EMISSION HOSE ROUTING FUEL TANK BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. THROTTLE BODY PREMIUM UNLEADED GASOLINE ONLY 91 Min.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM SAFETY INFORMATION EAU1028A 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM SAFETY INFORMATION 2 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U29S15E0.book Page 4 Friday, July 20, 2012 1:34 PM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U29S15E0.book Page 5 Friday, July 20, 2012 1:34 PM SAFETY INFORMATION ● 2 tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM DESCRIPTION EAU10410 Left view 1 2 3,4 5 6 3 11 1. 2. 3. 4. 5. 6. 7. 8. 10 9 8 9. Engine oil drain bolt B (crankcase) (page 7-10) 10.Engine oil drain bolt A (crankcase) (page 7-10) 11.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM DESCRIPTION EAU10420 Right view 1 2,3,4 5 6 7 3 11 1. 2. 3. 4. 5. 6. 7. 8. 10 9 8 9. Rear brake light switch (page 7-18) 10.Engine oil filter cartridge (page 7-10) 11.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 9 3 1. 2. 3. 4. 5. 6. 7. 8. 9.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10451 Main switch EAU45751 OFF All electrical systems are off. The key can be removed. EAU49392 Indicator lights and warning lights EWA10072 WARNING Never turn the key to “OFF” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. 4 The main switch controls the ignition and lighting systems.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11366 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.2 L (0.85 US gal, 0.70 Imp.gal). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked by turning the key to “ON”.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ● ● ● ● ● 4 two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled on the fuel reserve) a clock a self-diagnosis device a brightness control mode TIP Be sure to turn the key to “ON” before using the “SELECT” and reset switches, except for setting the brightness control mode.
U29S15E0.book Page 4 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS Odometer, tripmeters, fuel reserve tripmeter and clock 1 1.
U29S15E0.book Page 5 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle. ECA11590 NOTICE If the display indicates an error code, the vehicle should be checked as soon as possible in order to avoid engine damage. To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “SELECT” switch. 3.
U29S15E0.book Page 6 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. Right 1. Engine stop switch “ / ” 2. Light switch (for optional lights) “ 3.
U29S15E0.book Page 7 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS See “Multi-function meter unit” on page 4-2 for detailed information. EAU12820 EAU12871 Clutch lever Shift pedal 1. Clutch lever 1. Shift pedal The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation.
U29S15E0.book Page 8 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12891 EAU12941 EAU13122 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. 2. 3. 4. 4 Fuel tank cap lock cover “ ” mark Unlock. Lock.
U29S15E0.book Page 9 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. TIP The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 4 WARNING Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.
U29S15E0.book Page 10 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. EAU13382 Recommended fuel: Premium unleaded gasoline (Gasohol (E10) acceptable) Fuel tank capacity: 15.9 L (4.20 US gal, 3.50 Imp.gal) Fuel reserve amount (when the fuel level warning light comes on): 3.2 L (0.85 US gal, 0.70 Imp.gal) gasoline of a different brand.
U29S15E0.book Page 11 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13445 NOTICE This vehicle is equipped with catalytic converters in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 4 ECA10701 Catalytic converters The exhaust system is hot after operation.
U29S15E0.book Page 12 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU34042 Rider seat To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 1. Unlock. 1. Insert the key into the steering lock. 2. Turn the key 1/2 turn counterclockwise. 3. Remove the key. 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2.
U29S15E0.book Page 13 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet holding cable from the helmet holder and the helmet, and then install the seat. EAU38342 Helmet holder 1. Helmet holding cable 2. Helmet 4 1. Helmet holding cable 2. Helmet holder The helmet holder is located under the rider seat. A helmet holding cable is provided beside the owner’s tool kit to secure a helmet to the helmet holder.
U29S15E0.book Page 14 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38405 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting nut. ECA10101 NOTICE To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings. Adjust the spring preload as follows. load and thereby soften the suspension, turn the adjusting nut in direction (b).
U29S15E0.book Page 15 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Minimum (soft): Distance A = 172 mm (6.77 in) Standard: Distance A = 172 mm (6.77 in) Maximum (hard): Distance A = 163 mm (6.42 in) 4 3. Tighten the locknut to the specified torque. NOTICE: Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. [ECA10121] Tightening torque: Locknut: 30 Nm (3.
U29S15E0.book Page 16 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU15305 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. this system regularly and have a Yamaha dealer repair it if it does not function properly. TIP The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations.
U29S15E0.book Page 17 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U29S15E0.book Page 18 Friday, July 20, 2012 1:34 PM INSTRUMENT AND CONTROL FUNCTIONS EAU38354 Auxiliary DC connector EWA12531 WARNING To prevent electrical shock or shortcircuiting, make sure that the cap is installed when the auxiliary DC connector is not being used. A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ON” position.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. 7-18, 7-19 Clutch • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM CHECKS Instruments, lights, signals and switches • Check operation. • Correct if necessary. Sidestand switch • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU16247 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM OPERATION AND IMPORTANT RIDING POINTS 6 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch. If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U29S15E0.book Page 4 Friday, July 20, 2012 1:34 PM OPERATION AND IMPORTANT RIDING POINTS 1000–1600 km (600–1000 mi) Avoid prolonged operation above 1/2 throttle. 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING ● NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1. Owner’s tool kit 7 The owner’s tool kit is located under the rider seat. (See page 4-12.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U29S15E0.book Page 4 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U29S15E0.book Page 5 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32188 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 * Air filter element • Replace. Every 24000 mi (37000 km) 2 * Clutch • Check operation and fluid leakage.
U29S15E0.book Page 6 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 9 * Wheel bearings • Check bearings for smooth operation. • Replace if necessary. √ √ √ √ √ 10 * Swingarm pivot bearings • Check bearing assemblies for looseness.
U29S15E0.book Page 7 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 18 Sidestand pivot • Check operation. • Apply lithium-soap-based grease lightly. 19 * Sidestand switch • Check operation and replace if necessary.
U29S15E0.book Page 8 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 28 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary. • Lubricate cable and grip housing. 29 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U29S15E0.book Page 9 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19642 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plugs can reveal the condition of the engine.
U29S15E0.book Page 10 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 Canister (for California only) FUEL TANK THROTTLE BODY ATMOSPHERE CANISTER 7 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the following: ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged.
U29S15E0.book Page 11 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT ECA10900 NOTICE 2 Make sure that the oil filler cap is securely tightened, otherwise oil may seep out when the engine is running. 1. Maximum level mark 2. Minimum level mark 3. Engine oil dipstick 5. If the engine oil is at or below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U29S15E0.book Page 12 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT TIP Skip steps 8–10 if the oil filter cartridge is not being replaced. 8. Remove the oil filter cartridge with an oil filter wrench. 1 2 1. O-ring 1. Oil filter cartridge 2. Torque wrench TIP Make sure that the O-ring is properly seated. 1. Oil filter cartridge 2. Oil filter wrench 7 TIP An oil filter wrench is available at a Yamaha dealer. 10.
U29S15E0.book Page 13 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT 12. Pour only 2.5 L (2.6 US qt, 2.2 Imp.qt) of the specified amount of recommended engine oil through the filler hole, insert the dipstick, and then tighten the oil filler cap. 13. Start the engine, rev it several times, and then turn it off. 14. Remove the engine oil filler cap, and then gradually fill the oil tank with the remaining oil quantity while regularly checking the oil level on the dipstick.
U29S15E0.book Page 14 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer replace the air filter element. EAU21384 Checking the throttle grip free play 1 1. Throttle grip free play 7 The throttle grip free play should measure 4.0–6.0 mm (0.16–0.24 in) at the inner edge of the throttle grip.
U29S15E0.book Page 15 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32546 Tires Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride.
U29S15E0.book Page 16 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10521 WARNING ● ● 7 It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U29S15E0.book Page 17 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU22073 Clutch lever Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. (See page 7-19.
U29S15E0.book Page 18 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22273 Brake light switches EAU22392 EAU22500 EAU22430 Front brake pads 1. Rear brake light switch 2.
U29S15E0.book Page 19 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU38631 Checking the brake and clutch fluid levels Rear brake Specified brake and clutch fluid: DOT 4 brake fluid Before riding, check that the brake and clutch fluids are above the minimum level marks. Check the brake and clutch fluid levels with the tops of the reservoirs level. Replenish the brake and clutch fluids if necessary. Front brake EWA16000 WARNING 1. Minimum level mark Clutch 1.
U29S15E0.book Page 20 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT will significantly lower the boiling point of the fluid and may result in vapor lock. ECA17640 NOTICE Brake fluid may damage painted surfaces or plastic parts. Always clean up spilled fluid immediately. 7 As the brake pads wear, it is normal for the brake fluid level to gradually go down.
U29S15E0.book Page 21 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT 3. Note the position of the drive belt with a force of 45 N (4.5 kgf, 10 lbf) applied to the belt with a belt tension gauge as shown. 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U29S15E0.book Page 22 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU49920 7 EAU44273 Checking and lubricating the throttle grip and cable Checking and lubricating the brake and shift pedals The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart.
U29S15E0.book Page 23 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU43601 Checking and lubricating the brake and clutch levers EAU23202 Recommended lubricant: Silicone grease Checking and lubricating the sidestand The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lubricated if necessary.
U29S15E0.book Page 24 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23251 Lubricating the rear suspension EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the inner tubes for scratches, damage and excessive oil leakage.
U29S15E0.book Page 25 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-31 for more information.
U29S15E0.book Page 26 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U29S15E0.book Page 27 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT avoid causing extensive damage to the electrical system and possibly a fire. [EWA15131] EAU42584 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-12.) If a fuse is blown, replace it as follows. 1. Turn the key to “OFF” and turn off the electrical circuit in question. 2.
U29S15E0.book Page 28 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48513 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 20.0 A Fuel injection system fuse: 15.0 A ECU fuse: 15.0 A Backup fuse: 3.0 A Auxiliary DC connector fuse: 3.0 A 7 4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U29S15E0.book Page 29 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the bulb cover, and then connect the coupler. TIP When installing the headlight bulb cover, make sure the “TOP” mark faces upwards. EAU24181 Tail/brake light This model is equipped with an LEDtype tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1 TOP 1. Headlight coupler 2. Headlight bulb cover 3.
U29S15E0.book Page 30 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24213 EAU24324 Replacing a turn signal light bulb 1 1. Remove the turn signal light lens by removing the screws. 1 2 1. Turn signal light lens 2. Screw 7 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. Replacing a license plate light bulb 1. Remove the license plate light unit by removing the nuts, washers and rubber dampers. 1. Turn signal light bulb 3.
U29S15E0.book Page 31 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 Supporting the motorcycle 1. 2. 3. 4. Nut Washer License plate light bulb License plate light lens 3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket. 5. Install the license plate light lens by installing the washers and the nuts. 6. Install the license plate light unit by installing the rubber dampers, washers and the nuts.
U29S15E0.book Page 32 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25851 Troubleshooting 7 Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting chart represents a quick and easy procedure for checking these vital systems yourself.
U29S15E0.book Page 33 Friday, July 20, 2012 1:34 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42603 Troubleshooting chart 1. Fuel There is enough fuel. Check the battery. There is no fuel. Supply fuel. Check the fuel level in the fuel tank. 2. Battery The engine does not start. Check the battery. The engine turns over quickly. The battery is good. The engine turns over slowly. Check the battery lead connections, and have a Yamaha dealer charge the battery if necessary.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U29S15E0.book Page 4 Friday, July 20, 2012 1:34 PM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM SPECIFICATIONS Dimensions: Overall length: 2572 mm (101.3 in) Overall width: 925 mm (36.4 in) Overall height: 1165 mm (45.9 in) Seat height: 695 mm (27.4 in) Wheelbase: 1799 mm (70.8 in) Ground clearance: 146 mm (5.75 in) Minimum turning radius: 3500 mm (137.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM SPECIFICATIONS Operation: Left foot operation Gear ratio: 1st: 2.375 (38/16) 2nd: 1.571 (33/21) 3rd: 1.160 (29/25) 4th: 0.929 (26/28) 5th: 0.800 (24/30) Chassis: Frame type: Double cradle Caster angle: 33.20 ° Trail: 102 mm (4.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM SPECIFICATIONS Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: LED Front turn signal/position light: 12 V, 23.0 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 3.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26353 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26470 Model label EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U29S15E0.book Page 3 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U29S15E0.book Page 5 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U29S15E0.book Page 7 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U29S15E0.book Page 8 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U29S15E0.book Page 9 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION EAU26751 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U29S15E0.book Page 10 Friday, July 20, 2012 1:34 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM INDEX A Fuel .........................................................4-9 Fuel level warning light............................4-2 Fuel tank breather/overflow hose..........4-10 Fuel tank cap...........................................4-8 Fuses, replacing....................................7-27 Air filter element.................................... 7-14 Auxiliary DC connector ......................... 4-18 B Battery .......................................
U29S15E0.book Page 2 Friday, July 20, 2012 1:34 PM INDEX V Valve clearance .................................... 7-14 Vehicle Emission Control Information label .................................................... 10-2 Vehicle identification number ................ 10-1 W Warranty, extended............................... 10-9 Warranty, limited ................................... 10-7 Wheel bearings, checking..................... 7-25 Wheels ..................................................
U29S15E0.book Page 1 Friday, July 20, 2012 1:34 PM EAU51390 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.08-0.
