Read this manual carefully before operating this vehicle.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM INTRODUCTION EAU10083 Congratulations on your purchase of the Yamaha XVS13AD(C). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM IMPORTANT MANUAL INFORMATION EAU10133 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING NOTICE TIP A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM IMPORTANT MANUAL INFORMATION EAU10193 XVS13AD(C) OWNER’S MANUAL ©2012 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2012 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan.
U3D816E0.book Page 1 Friday, June 1, 2012 3:44 PM TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS .............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments.................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch/steering lock ................
U3D816E0.book Page 2 Friday, June 1, 2012 3:44 PM TABLE OF CONTENTS Replacing a front turn signal light bulb ...........................................7-33 Replacing a rear turn signal light bulb ...........................................7-34 Replacing the license plate light bulb ...........................................7-34 Supporting the motorcycle ............7-35 Troubleshooting ............................7-36 Troubleshooting charts .................7-37 MOTORCYCLE CARE AND STORAGE ..............
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM LOCATION OF IMPORTANT LABELS 1 4 California only VACUUM HOSE ROUTING PRESS. SENSOR 2 INTAKE MANIFOLD 34B-21684-00 Cold tire normal pressure should be set as follows. 280 2.80 41 280 2.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM SAFETY INFORMATION EAU1028A 2 Be a Responsible Owner As the vehicle’s owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM SAFETY INFORMATION ● ● Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. • Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. • Know your skills and limits. Staying within your limits may help you to avoid an accident.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM SAFETY INFORMATION 2 Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust.
U3D816E0.book Page 4 Friday, June 1, 2012 3:31 PM SAFETY INFORMATION ● tents, can create unstable handling or a slow steering response. This vehicle is not designed to pull a trailer or to be attached to a sidecar. Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle.
U3D816E0.book Page 5 Friday, June 1, 2012 3:31 PM SAFETY INFORMATION ● 2 tor and may limit control ability, therefore, such accessories are not recommended. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM DESCRIPTION EAU10410 Left view 1 2 3 4,5,6,7 8 9 3 13 12 1. 2. 3. 4. 5. 6. 7. 8. 11 10 9. Rear turn signal light (page 7-34) 10.Engine oil drain bolt (page 7-11) 11.Engine oil level check window (page 7-11) 12.Shift pedal (page 4-9) 13.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM DESCRIPTION EAU10420 Right view 1 2 3,4 5 6 7 3 12 1. 2. 3. 4. 5. 6. 7. 8. 11 10 9 8 9. Rear brake light switch (page 7-20) 10.Engine oil filter cartridge (page 7-11) 11.Coolant reservoir (page 7-14) 12.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 3 1. 2. 3. 4. 5. 6. 7.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU10461 Main switch/steering lock EAU10661 OFF All electrical systems are off. The key can be removed. To lock the steering 1 2 EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1 2 EAU49391 Indicator lights and warning lights EAU11080 High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched on. EAU11254 1. Push. 2. Turn. Push the key in, and then turn it to “OFF” while still pushing it. 1. 2. 3. 4. 5. 6. 7.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS circuit, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU42744 4 Fuel level warning light “ ” This warning light comes on when the fuel level drops below approximately 3.7 L (0.98 US gal, 0.81 Imp.gal). When this occurs, refuel as soon as possible.
U3D816E0.book Page 4 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit. EAU46116 Multi-function meter unit ● ● ● ● ● 1. Speedometer 2.
U3D816E0.book Page 5 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS Speedometer 4 Odometer, tripmeters, fuel reserve tripmeter and clock 1. Speedometer When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical circuit. 1.
U3D816E0.book Page 6 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS tomatically, and the display will return to the prior mode after refueling and traveling 5 km (3 mi). To set the clock 5. Push the “ ” or “ ” side of the “SELECT” switch to set the minutes. 6. Push the “RESET” switch and then release it to start the clock. Self-diagnosis device If the odometer/tripmeter/clock display indicates any error codes, note the code number, and then have a Yamaha dealer check the vehicle.
U3D816E0.book Page 7 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS 4 To set the brightness 1. Turn the key to “OFF”. 2. Push and hold the “ ” side of the “SELECT” switch. 3. Turn the key to “ON”, and then release the “SELECT” switch after five seconds or more. 4. Push the “ ” or “ ” side of the “SELECT” switch to select the desired brightness level. 5. Push the “RESET” switch to confirm the selected brightness level. The display will return to the odometer, tripmeter or clock mode.
U3D816E0.book Page 8 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. TIP The self-canceling system only operates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersection.
U3D816E0.book Page 9 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU12881 Shift pedal 5 4 3 2 N 1 EAU12891 EAU12941 Brake lever Brake pedal 1. Brake lever 1. Brake pedal The brake lever is located on the right side of the handlebar. To apply the front brake, pull the lever toward the throttle grip. The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1 2 4 1. Shift pedal 2.
U3D816E0.book Page 10 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU13074 Fuel tank cap 2 EAU13221 TIP The fuel tank cap cannot be closed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING 1 Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard. 1. Fuel tank cap lock cover 2. Unlock. Fuel Make sure there is sufficient gasoline in the tank.
U3D816E0.book Page 11 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS 1 ately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes. 2 EAU53860 4 1. Fuel tank filler tube 2. Maximum fuel level 3. Wipe up any spilled fuel immediately. NOTICE: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfaces or plastic parts. [ECA10071] 4. Be sure to securely close the fuel tank cap.
U3D816E0.book Page 12 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU51160 Fuel tank breather hose and overflow hose EAU13433 NOTICE This model is equipped with a catalytic converter in the exhaust system. Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter. EWA10862 WARNING 1 2 1. Fuel tank overflow hose 2. Fuel tank breather hose TIP For California: See page 7-11 for breather hose information.
U3D816E0.book Page 13 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU42752 EAU14324 Rider seat Helmet holder 1 2 To remove the rider seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1 1. Projection 2. Seat holder 4 1. Helmet holder 2. Push the front of the seat down to lock it in place. 3. Remove the key. 1. Seat lock 2. Unlock. 2. Lift the front of the rider seat up, and then pull the rider seat off.
U3D816E0.book Page 14 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS To release the helmet from the helmet holder Remove the rider seat, remove the helmet from the helmet holder, and then install the seat. EAU42546 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjusting ring, allowing the spring preload to be adjusted to suit the rider’s preference. It is recommended to have a Yamaha dealer adjust the spring preload.
U3D816E0.book Page 15 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EWA10221 WARNING 4 This shock absorber assembly contains highly pressurized nitrogen gas. Read and understand the following information before handling the shock absorber assembly. ● Do not tamper with or attempt to open the cylinder assembly. ● Do not subject the shock absorber assembly to an open flame or other high heat source. This may cause the unit to explode due to excessive gas pressure.
U3D816E0.book Page 16 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS EAU44892 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. ● It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled. ● It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is still down.
U3D816E0.book Page 17 Friday, June 1, 2012 3:31 PM INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? YES 4 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. ”. NO The neutral switch may not be working correctly.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS EAU15596 Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual. EWA11151 WARNING Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM 5 CHECKS PAGE Rear brake • • • • • • • Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add specified brake fluid to specified level. Check hydraulic system for leakage. Clutch • • • • Check operation. Lubricate cable if necessary. Check lever free play. Adjust if necessary.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM FOR YOUR SAFETY – PRE-OPERATION CHECKS ITEM Sidestand switch CHECKS • Check operation of ignition circuit cut-off system. • If system is not working correctly, have Yamaha dealer check vehicle.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM OPERATION AND IMPORTANT RIDING POINTS EAU15951 EAU47150 EAU46125 Starting the engine Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer. EWA10271 WARNING Failure to familiarize yourself with the controls can lead to loss of control, which could cause an accident or injury.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM OPERATION AND IMPORTANT RIDING POINTS ECA15484 EAU16671 Shifting NOTICE If a warning light does not come on initially when the key is turned to “ON”, or if a warning light remains on, see page 4-2 for the corresponding warning light circuit check. 2. Shift the transmission into the neutral position. The neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 3. Start the engine by pushing the start switch.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open the throttle part way and gradually release the clutch lever. 7. Follow the same procedure when shifting to the next higher gear.
U3D816E0.book Page 4 Friday, June 1, 2012 3:31 PM OPERATION AND IMPORTANT RIDING POINTS 1600 km (1000 mi) and beyond The vehicle can now be operated normally. ECA10270 NOTICE If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17244 EWA15122 EAU17302 WARNING 7 Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle inspection, adjustment, and lubrication are explained on the following pages.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU17361 Owner’s tool kit 1 1. Owner’s tool kit The owner’s tool kit is located under the rider seat. (See page 4-13.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48490 TIP ● ● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system INITIAL No.
U3D816E0.book Page 4 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM 7 * Evaporative emission control system (for California only) ROUTINE 600 mi (1000 km) or 1 month • Check control system for damage. • Replace if necessary.
U3D816E0.book Page 5 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32187 General maintenance and lubrication chart INITIAL No. 7 ITEM ROUTINE 600 mi (1000 km) or 1 month ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 1 Air filter element • Replace. 2 * Clutch • Check operation. • Adjust or replace cable.
U3D816E0.book Page 6 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 9 * Swingarm pivot bearings • Check bearing assemblies for looseness. • Moderately repack with lithiumsoap-based grease. 10 * Drive belt • • • • 11 * Steering bearings Check belt condition. Replace if damaged. Check belt tension. Adjust if necessary. • Check bearing assemblies for looseness.
U3D816E0.book Page 7 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. 7 ITEM ROUTINE ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months √ √ √ √ √ √ 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 18 * Sidestand switch • Check operation and replace if necessary. 19 * Front fork • Check operation and for oil leakage. • Replace if necessary.
U3D816E0.book Page 8 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 27 * Throttle grip • Check operation. • Check throttle grip free play, and adjust if necessary. • Lubricate cable and grip housing. 28 * Lights, signals and switches • Check operation. • Adjust headlight beam.
U3D816E0.book Page 9 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU18751 EAU42431 Removing and installing the panel Checking the spark plugs 1 The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 2 1 1. Panel A 2. Quick fastener To install the panel Place the panel in the original position, and then install the quick fastener.
U3D816E0.book Page 10 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 1. Spark plug cap 3. Remove the spark plug as shown, with the spark plug wrench included in the additional tool kit, which was handed out separately at the purchase of the vehicle. To check the spark plugs 1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-tolight tan (the ideal color when the vehicle is ridden normally). 2.
U3D816E0.book Page 11 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 3. Install the spark plug cap. 4. Install the spark plug cover by installing the bolts.
U3D816E0.book Page 12 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler cap, the engine oil drain bolt and its gasket to drain the oil from the crankcase. 1. 2. 3. 4. 2 Engine oil filler cap Engine oil level check window Maximum level mark Minimum level mark 4. If the engine oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level.
U3D816E0.book Page 13 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 3.20 L (3.38 US qt, 2.82 Imp.qt) With oil filter cartridge replacement: 3.40 L (3.59 US qt, 2.99 Imp.qt) 1. O-ring TIP Make sure that the O-ring is properly seated. 7 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. 1.
U3D816E0.book Page 14 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. TIP After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
U3D816E0.book Page 15 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
U3D816E0.book Page 16 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU21384 Checking the throttle grip free play EAU21401 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Air filter element 3. Insert a new air filter element into the air filter case.
U3D816E0.book Page 17 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU32546 Tires Tires are the only contact between the vehicle and the road. Safety in all conditions of riding depends on a relatively small area of road contact. Therefore, it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride.
U3D816E0.book Page 18 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EWA10521 WARNING ● ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts replacement should also be left to a Yamaha dealer. Ride at moderate speeds after changing a tire since the tire surface must first be “broken in” for it to develop its optimal characteristics.
U3D816E0.book Page 19 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU48373 Adjusting the clutch lever free play The clutch lever free play should measure 5.0–10.0 mm (0.20–0.39 in) as shown. Periodically check the clutch lever free play and, if necessary, adjust it as follows. 1. Slide the rubber cover back at the clutch lever. 2. Loosen the locknut. 3. To increase the clutch lever free play, turn the clutch lever free play adjusting bolt in direction (a).
U3D816E0.book Page 20 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU37913 Checking the brake lever free play braking performance, which may result in loss of control and an accident. EAU22273 Brake light switches 1 2 1 (a) (b) 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1. No brake lever free play The brake light, which is activated by the brake pedal and brake lever, should come on just before braking takes effect.
U3D816E0.book Page 21 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT Checking the front and rear brake pads indicator grooves have almost disappeared, have a Yamaha dealer replace the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. Rear brake pads EAU22392 EAU22500 EAU22581 Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark.
U3D816E0.book Page 22 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● Rear brake ● ● 1. Minimum level mark Specified brake fluid: DOT 4 Use only the specified brake fluid; otherwise, the rubber seals may deteriorate, causing leakage. Refill with the same type of brake fluid. Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction. Be careful that water does not enter the brake fluid reservoir when refilling.
U3D816E0.book Page 23 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23040 Drive belt slack Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking. ● Oil seals: Replace every two years. ● Brake hoses: Replace every four years.
U3D816E0.book Page 24 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 5. If the drive belt slack is incorrect, have a Yamaha dealer adjust it. EAU23095 EAU49920 Checking and lubricating the cables Checking and lubricating the throttle grip and cable The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary.
U3D816E0.book Page 25 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU44273 Checking and lubricating the brake and shift pedals 7 EAU23143 Recommended lubricant: Lithium-soap-based grease Checking and lubricating the brake and clutch levers The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
U3D816E0.book Page 26 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23202 Recommended lubricants: Brake lever: Silicone grease Clutch lever: Lithium-soap-based grease EAU23251 Checking and lubricating the sidestand Lubricating the rear suspension The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
U3D816E0.book Page 27 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAUM1652 Lubricating the swingarm pivots EAU51950 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition Check the front fork for damage and excessive oil leakage.
U3D816E0.book Page 28 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU23283 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. (See page 7-35 for more information.
U3D816E0.book Page 29 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT ● 7 ● skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID. • EXTERNAL: Flush with plenty of water. • INTERNAL: Drink large quantities of water or milk and immediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas.
U3D816E0.book Page 30 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU47134 Replacing the fuses The main fuse, the fuel injection system fuse, and the fuse box, which contains the fuses for the individual circuits, are located under the rider seat. (See page 4-13.) 1 3 2 1 2 3 4 1. 2. 3. 4. Fuel injection system spare fuse Fuel injection system fuse Fuse box Main fuse 1. 2. 3. 4. 5. 6. 7.
U3D816E0.book Page 31 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42475 Specified fuses: Main fuse: 50.0 A Headlight fuse: 20.0 A Taillight fuse: 10.0 A Signaling system fuse: 10.0 A Ignition fuse: 15.0 A Radiator fan fuse: 20.0 A Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A 7 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
U3D816E0.book Page 32 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 1 2 1. Bolt 3. Disconnect the headlight coupler, and then remove the headlight bulb cover. 1 1. Headlight bulb holder 2. Headlight bulb 5. Place a new headlight bulb into position, and then secure it with the bulb holder. 6. Install the headlight bulb cover, and then connect the coupler. 7. Install the headlight unit by installing the bolts. 8.
U3D816E0.book Page 33 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42462 EAU24133 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens by removing the screws. 1. Screw 7 2. Remove the burnt-out bulb by pushing it in and turning it counterclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clockwise until it stops. 4. Install the lens by installing the screws. NOTICE: Do not overtighten the screws, otherwise the lens may break.
U3D816E0.book Page 34 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42485 EAU42453 Replacing a rear turn signal light bulb 1. Remove the turn signal light lens by removing the screws. Replacing the license plate light bulb 1. Remove the license plate light cover by removing the bolts. 3. Remove the license plate light bulb socket (together with the bulb) by turning it counterclockwise, and then pulling it out. 1. License plate light bulb socket 1. Screw 2.
U3D816E0.book Page 35 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT 6. Install the socket (together with the bulb) by pushing it in and turning it clockwise until it stops. 7. Place the license plate light unit in the original position, and then install the license plate light cover by installing the bolts.
U3D816E0.book Page 36 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself.
U3D816E0.book Page 37 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT EAU42503 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the compression. There is no fuel. Supply fuel. There is compression. Check the ignition. There is no compression. Have a Yamaha dealer check the vehicle. Check the fuel level in the fuel tank. The engine does not start. Check the compression. 2. Compression Operate the electric starter. 3.
U3D816E0.book Page 38 Friday, June 1, 2012 3:31 PM PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 WARNING ● ● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM MOTORCYCLE CARE AND STORAGE EAU37833 Matte color caution ECA15192 NOTICE Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical products or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM MOTORCYCLE CARE AND STORAGE ● ● ● off any detergent residue using plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM MOTORCYCLE CARE AND STORAGE 3. To prevent corrosion, it is recommended to apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces. 4. Use spray oil as a universal cleaner to remove any remaining dirt. 5. Touch up minor paint damage caused by stones, etc. 6. Wax all painted and chrome-plated surfaces. Avoid combination cleaner waxes, many of which contain abrasives that may mar the paint or protective finish. 7.
U3D816E0.book Page 4 Friday, June 1, 2012 3:31 PM MOTORCYCLE CARE AND STORAGE 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and spark plugs. b. Pour a teaspoonful of engine oil into each spark plug bore. c.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM SPECIFICATIONS Dimensions: Overall length: 2490 mm (98.0 in) Overall width: 1000 mm (39.4 in) Overall height: 1145 mm (45.1 in) Seat height: 690 mm (27.2 in) Wheelbase: 1690 mm (66.5 in) Ground clearance: 145 mm (5.71 in) Minimum turning radius: 3500 mm (137.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM SPECIFICATIONS Gear ratio: 1st: 2.769 (36/13) 2nd: 1.778 (32/18) 3rd: 1.381 (29/21) 4th: 1.115 (29/26) 5th: 0.960 (24/25) Chassis: Frame type: Double cradle Caster angle: 32.70 ° Trail: 145 mm (5.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM SPECIFICATIONS Voltage, capacity: 12 V, 18.0 Ah Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: 9 Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: 12 V, 5.0 W/21.0 W × 1 Front turn signal/position light: 12 V, 21.0 W/5.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 License plate light: 12 V, 5.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26353 Identification numbers EAU26381 EAU26400 Key identification number Vehicle identification number 1. Key identification number 1. Vehicle identification number The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe.
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26470 Model label 1 EAU48270 Vehicle Emission Control Information label 1 1. Model label The model label is affixed to the frame under the rider seat. (See page 4-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1.
U3D816E0.book Page 3 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26551 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A.
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U3D816E0.book Page 5 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.
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U3D816E0.book Page 7 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha motorcycles will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.
U3D816E0.book Page 8 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance services, non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, spark plugs, and brake shoes.
U3D816E0.book Page 9 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION EAU26751 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost.
U3D816E0.book Page 10 Friday, June 1, 2012 3:31 PM CONSUMER INFORMATION We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-backed protection even after your Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O.
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM INDEX A Fuel .......................................................4-10 Fuel level warning light............................4-3 Fuel tank breather hose and overflow hose......................................4-12 Fuel tank cap.........................................4-10 Fuses, replacing....................................7-30 Air filter element, replacing ................... 7-15 B Battery ..................................................
U3D816E0.book Page 2 Friday, June 1, 2012 3:31 PM INDEX Turn signal indicator light ........................ 4-2 Turn signal light bulb (front), replacing ............................................. 7-33 Turn signal light bulb (rear), replacing ............................................. 7-34 Turn signal switch ................................... 4-7 V Valve clearance .................................... 7-16 Vehicle Emission Control Information label ..................................................
U3D816E0.book Page 1 Friday, June 1, 2012 3:31 PM EAU51390 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2012.06-0.
